CN102417745A - Corrosion-resistant coating and preparation method and application method thereof - Google Patents
Corrosion-resistant coating and preparation method and application method thereof Download PDFInfo
- Publication number
- CN102417745A CN102417745A CN2011103802693A CN201110380269A CN102417745A CN 102417745 A CN102417745 A CN 102417745A CN 2011103802693 A CN2011103802693 A CN 2011103802693A CN 201110380269 A CN201110380269 A CN 201110380269A CN 102417745 A CN102417745 A CN 102417745A
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- Prior art keywords
- steel
- resistant coating
- coating
- water
- corrosion resistant
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 92
- 238000000576 coating method Methods 0.000 title claims abstract description 92
- 238000005260 corrosion Methods 0.000 title claims abstract description 69
- 230000007797 corrosion Effects 0.000 title claims abstract description 69
- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000002360 preparation method Methods 0.000 title abstract description 12
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 80
- 239000010959 steel Substances 0.000 claims abstract description 80
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 229910006404 SnO 2 Inorganic materials 0.000 claims description 19
- 238000007254 oxidation reaction Methods 0.000 claims description 17
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 16
- 230000003647 oxidation Effects 0.000 claims description 16
- 239000008367 deionised water Substances 0.000 claims description 11
- 229910021641 deionized water Inorganic materials 0.000 claims description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 8
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 8
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 239000011734 sodium Substances 0.000 claims description 8
- 229910052708 sodium Inorganic materials 0.000 claims description 8
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims description 6
- 238000010792 warming Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract 2
- 239000007767 bonding agent Substances 0.000 abstract 1
- 238000001035 drying Methods 0.000 abstract 1
- 239000005002 finish coating Substances 0.000 abstract 1
- 238000002156 mixing Methods 0.000 abstract 1
- 239000005416 organic matter Substances 0.000 abstract 1
- 238000003756 stirring Methods 0.000 abstract 1
- 239000000758 substrate Substances 0.000 abstract 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 12
- 229910052782 aluminium Inorganic materials 0.000 description 12
- 230000000694 effects Effects 0.000 description 4
- 239000004411 aluminium Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- -1 sodium aluminum fluoride Chemical compound 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910000805 Pig iron Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- Y02P20/121—
Abstract
The invention provides a corrosion-resistant coating and a preparation method and an application method thereof. The corrosion-resistant coating consists of the following components in percentage by mass: 15-20 percent of bonding agent, 15-30 percent of water and 50-70 percent of SnO, and is obtained by mixing the substances and stirring at a certain temperature. The application method of the corrosion-resistant coating comprises the following steps of: pretreating the surface of steel; coating the corrosion-resistant coating on the surface of the steel; curing; and drying or thermally treating to finish coating the corrosion-resistant coating on the surface of the steel. After the surface of the steel is coated with the corrosion-resistant coating, a coating which can be used for preventing the air and CO2 from diffusing into the steel can be formed on the surface of the steel, the surface of the steel is effectively protected from being oxidized at high temperature, and the consumption and production cost of the steel are further lowered. The corrosion-resistant coating does not contain any organic matter, and an inorganic coating on the surface of a steel substrate is continuous and dense and has high chemical stability. The application method has the advantages of easiness, convenience for operating, saving in energy, environmental friendliness, low equipment requirement and low cost.
Description
Technical field
The present invention relates to a kind of corrosion resistant coating, its preparation method and method of use, the corrosion resistant coating of especially a kind of high-temperature oxidation resistant, its preparation method and method of use belong to the metallurgical material technical field.
Background technology
Widespread use along with steel; The anticorrosion of steelwork constantly draws attention; Incomplete statistics according to developed country; Annual because the financial loss that corrosion causes accounts for 1%～4% of total value of production in national economy, annual corrosive steel account for 20% of China's production, have 30% steel equipment and instrument to scrap because of corrosion.Because account for 4% of gross national product up to more than 30,000,000,000 yuan financial loss every year that corrosion causes.Especially in high temperature and deep-etching Working environment, the corrosion situation of steel is serious especially.The corrosion of steel not only causes financial loss, comes potential safety hazard also for the securing band of structure.
Summary of the invention
For solving problems such as steel surface is prone to be etched, utilization ratio is low, the present invention provides a kind of corrosion resistant coating, its preparation method and method of use, to separate never by high temperature oxidation consumption and corrosive problem.
The present invention accomplishes through following technical proposal: a kind of corrosion resistant coating, form by following component by mass percent:
Sticker 15～20%
Water 15～30%
SnO
2 50～70%。
Said sticker is that mass concentration is 10～25% sodium metaaluminate or phosphagel phosphaljel.
Said water is zero(ppm) water or deionized water.
A kind of method for preparing above-mentioned corrosion resistant coating, process the following step:
With SnO
2, sticker and water mixes according to following mass percent:
Sticker 15～20%
Water 15～30%
SnO
2 50～70%；
Again with mixture under 20～150 ℃, stirred 10～30 minutes, promptly obtain corrosion resistant coating, it is gluey, and viscosity is that 0.1～20Pas, pH value are 4～6.
Said sticker is that mass concentration is 10～25% sodium metaaluminate or phosphagel phosphaljel.
Said water is zero(ppm) water or deionized water.
A kind of method of use of above-mentioned corrosion resistant coating, following each step of process:
(1) steel surface is handled;
(2) prepared corrosion resistant coating is coated in the steel surface after step (1) is handled, coating thickness is 0.4～3mm;
(3) again the steel after step (2) coating were at room temperature solidified 2～12 hours;
(4) steel after step (3) coating were descended dry 4～12 hours at 70～90 ℃, accomplish that promptly steel surface is applied corrosion resistant coating;
Perhaps, the steel after step (3) coating are heat-treated, wherein, before 300 ℃, be that 5～8 ℃/min heats up with temperature rise rate, and respectively be incubated 0.5～2h at 100 ℃, 200 ℃ and 300 ℃ respectively; Be that 2～5 ℃/min is warming up to 900～1100 ℃ with temperature rise rate then, and be incubated 0.5～2h, cool to room temperature at last with the furnace, accomplish that promptly steel surface is applied corrosion resistant coating.
The processing of said step (1) is rusty scale, zone of oxidation and other dirt of removing steel surface, cleans with hydrochloric acid, absolute ethyl alcohol and water successively again, and 20～70 ℃ of oven dry down.
Said water is zero(ppm) water or deionized water.
Present method applies one deck high-temperature oxidation resistant corrosion resistant coating, wherein SnO at steel surface
2For a kind of inert material, have excellent corrosion resisting performance, adopt SnO
2As the coating aggregate, as sticker, just can effectively prevent the oxidation and the corrosion of steel with sodium metaaluminate or phosphagel phosphaljel colloidal sol.
The present invention has advantage and effect: adopt method provided by the invention, promptly behind steel surface coated with high temperature oxidation resistant corrosion-resistant finishes, can form at steel surface can blocks air and CO
2To the coating of steel internal divergence, effectively protection is not oxidized when high temperature, and then reduces the consumption and the production cost of steel.The coated high-temperature oxidation resistant corrosion-resistant finishes of the present invention does not comprise organism, and fine and close continuously at the inorganic coating of steel matrix surface, and chemicalstability is good.Method technology of the present invention is simple, easy to operate, energy-conservation, environmental protection, and equipment requirements is low, and is fast convenient, with low cost.
Embodiment
To combine embodiment further to illustrate content of the present invention below, but these instances do not limit protection scope of the present invention.
Embodiment 1
Preparation corrosion resistant coating: with SnO
2, sticker and water mixes according to following mass percent:
Mass concentration is 10% sodium metaaluminate 20%
Deionized water 30%
SnO
2 50%；
Again with mixture under 100 ℃, stirred 20 minutes, promptly obtain corrosion resistant coating, it is gluey, and viscosity is that 20Pas, pH value are 5.
The method of use of the above-mentioned corrosion resistant coating of gained, following each step of process:
(1) remove electrolytic aluminum pre-baked anode steel grab surperficial rusty scale, zone of oxidation and other dirts, clean with hydrochloric acid, absolute ethyl alcohol and deionized water successively again, and 50 ℃ of oven dry down;
(2) prepared corrosion resistant coating is coated in the steel surface after step (1) is handled, coating thickness is 1mm;
(3) again the steel after step (2) coating were at room temperature solidified 4 hours;
(4) steel after step (3) coating were descended dry 8 hours at 70 ℃, promptly accomplish electrolytic aluminum pre-baked anode steel grab surface-coated corrosion resistant coating.
Effect: in the prd-baked Al electrolysis production process, anode steel jaw will play the effect of supporting and connecting aluminium guide bar simultaneously as the conductor of strong current.Anode steel jaw not only is in air and high concentration CO
2In the atmosphere, also constantly receive washing away of deep-etching ionogen sodium aluminum fluoride, therefore, cause anode steel jaw by air, CO
2Oxidation and happened occasionally by sodium aluminum fluoride ionogen erosion.In the prior art oxidation consumption of anode steel jaw great deal of steel, reduced the cross-sectional area of steel pawl, increased resistivity, the electrolytic aluminum energy consumption is increased; The steel pawl, the phosphorus pig iron that are etched are melted in the aluminium liquid, and aluminium liquid grade is descended, and have reduced the utilization ratio of anode steel jaw, cause disadvantageous effect to production.
Adopt the method for embodiment 1, promptly behind electrolytic aluminum pre-baked anode steel grab surface-coated high-temperature oxidation resistant corrosion-resistant finishes, can reach blocks air and CO at electrolytic aluminum pre-baked anode steel grab surface formation energy
2To the coating of steel internal divergence, effectively protection is not oxidized when high temperature, and then reduces the consumption and the production cost of steel.
Embodiment 2
Preparation corrosion resistant coating: with SnO
2, sticker and water mixes according to following mass percent:
Mass concentration is 15% phosphagel phosphaljel 15%
Zero(ppm) water 15%
SnO
2 70%；
Again with mixture under 90 ℃, stirred 30 minutes, promptly obtain corrosion resistant coating, it is gluey, and viscosity is that 15Pas, pH value are 4.
The method of use of the above-mentioned corrosion resistant coating of gained, following each step of process:
(1) rusty scale, zone of oxidation and other dirts of removal 45# steel surface clean with hydrochloric acid, absolute ethyl alcohol and zero(ppm) water more successively, and 20 ℃ of oven dry down;
(2) prepared corrosion resistant coating is coated in the steel surface after step (1) is handled, coating thickness is 3mm;
(3) again the steel after step (2) coating were at room temperature solidified 2 hours;
(4) steel after step (3) coating were descended dry 4 hours at 80 ℃, accomplish that promptly the 45# steel surface is applied corrosion resistant coating.
Embodiment 3
Preparation corrosion resistant coating: with SnO
2, sticker and water mixes according to following mass percent:
Mass concentration is 25% sodium metaaluminate 20%
Deionized water 20%
SnO
2 60%；
Again with mixture under 20 ℃, stirred 10 minutes, promptly obtain corrosion resistant coating, it is gluey, and viscosity is that 0.1Pas, pH value are 6.
The method of use of the above-mentioned corrosion resistant coating of gained, following each step of process:
(1) remove electrolytic aluminum pre-baked anode steel grab surperficial rusty scale, zone of oxidation and other dirts, clean with hydrochloric acid, absolute ethyl alcohol and zero(ppm) water successively again, and 70 ℃ of oven dry down;
(2) prepared corrosion resistant coating is coated in the steel surface after step (1) is handled, coating thickness is 0.4mm;
(3) again the steel after step (2) coating were at room temperature solidified 12 hours;
(4) steel after step (3) coating are heat-treated, wherein, before 300 ℃, be that 5 ℃/min heats up with temperature rise rate, and respectively be incubated 1h at 100 ℃, 200 ℃ and 300 ℃ respectively; Be that 2 ℃/min is warming up to 900 ℃ with temperature rise rate then, and insulation 1h, cool to room temperature at last with the furnace, promptly accomplish electrolytic aluminum pre-baked anode steel grab surface-coated corrosion resistant coating.
Embodiment 4
Preparation corrosion resistant coating: with SnO
2, sticker and water mixes according to following mass percent:
Mass concentration is 20% phosphagel phosphaljel 20%
Zero(ppm) water 30%
SnO
2 50%；
Again with mixture under 150 ℃, stirred 15 minutes, promptly obtain corrosion resistant coating, it is gluey, and viscosity is that 18Pas, pH value are 6.
The method of use of the above-mentioned corrosion resistant coating of gained, following each step of process:
(1) rusty scale, zone of oxidation and other dirts of removal 45# steel surface clean with hydrochloric acid, absolute ethyl alcohol and deionized water more successively, and 60 ℃ of oven dry down;
(2) prepared corrosion resistant coating is coated in the steel surface after step (1) is handled, coating thickness is 2mm;
(3) again the steel after step (2) coating were at room temperature solidified 10 hours;
(4) steel after step (3) coating are heat-treated, wherein, before 300 ℃, be that 6 ℃/min heats up with temperature rise rate, and respectively be incubated 0.5h at 100 ℃, 200 ℃ and 300 ℃ respectively; Be that 4 ℃/min is warming up to 1100 ℃ with temperature rise rate then, and insulation 2h, cool to room temperature at last with the furnace, accomplish that promptly the 45# steel surface is applied corrosion resistant coating.
Embodiment 5
Preparation corrosion resistant coating: with SnO
2, sticker and water mixes according to following mass percent:
Mass concentration is 25% sodium metaaluminate 20%
Deionized water 20%
SnO
2 60%；
Again with mixture under 20 ℃, stirred 10 minutes, promptly obtain corrosion resistant coating, it is gluey, and viscosity is that 0.1Pas, pH value are 6.
The method of use of the above-mentioned corrosion resistant coating of gained, following each step of process:
(1) remove electrolytic aluminum pre-baked anode steel grab surperficial rusty scale, zone of oxidation and other dirts, clean with hydrochloric acid, absolute ethyl alcohol and zero(ppm) water successively again, and 70 ℃ of oven dry down;
(2) prepared corrosion resistant coating is coated in the steel surface after step (1) is handled, coating thickness is 0.4mm;
(3) again the steel after step (2) coating were at room temperature solidified 12 hours;
(4) steel after step (3) coating are heat-treated, wherein, before 300 ℃, be that 8 ℃/min heats up with temperature rise rate, and respectively be incubated 2h at 100 ℃, 200 ℃ and 300 ℃ respectively; Be that 5 ℃/min is warming up to 1000 ℃ with temperature rise rate then, and insulation 0.5h, cool to room temperature at last with the furnace, promptly accomplish electrolytic aluminum pre-baked anode steel grab surface-coated corrosion resistant coating.
Embodiment 6
Preparation corrosion resistant coating: with SnO
2, sticker and water mixes according to following mass percent:
Mass concentration is 15% phosphagel phosphaljel 15%
Zero(ppm) water 15%
SnO
2 70%；
Again with mixture under 90 ℃, stirred 30 minutes, promptly obtain corrosion resistant coating, it is gluey, and viscosity is that 15Pas, pH value are 4.
The method of use of the above-mentioned corrosion resistant coating of gained, following each step of process:
(1) rusty scale, zone of oxidation and other dirts of removal 45# steel surface clean with hydrochloric acid, absolute ethyl alcohol and zero(ppm) water more successively, and 20 ℃ of oven dry down;
(2) prepared corrosion resistant coating is coated in the steel surface after step (1) is handled, coating thickness is 3mm;
(3) again the steel after step (2) coating were at room temperature solidified 2 hours;
(4) steel after step (3) coating were descended dry 12 hours at 90 ℃, accomplish that promptly the 45# steel surface is applied corrosion resistant coating.
Claims (9)
1. corrosion resistant coating is characterized in that being made up of following component by mass percent:
Sticker 15～20%
Water 15～30%
SnO
2 50～70%。
2. corrosion resistant coating according to claim 1 is characterized in that: said sticker is that mass concentration is 10～25% sodium metaaluminate or phosphagel phosphaljel.
3. corrosion resistant coating according to claim 1 is characterized in that: said water is zero(ppm) water or deionized water.
4. a method for preparing any one corrosion resistant coating in the claim 1～3 is characterized in that through the following step: with SnO
2, sticker and water mixes according to following mass percent:
Sticker 15～20%
Water 15～30%
SnO
2 50～70%；
Again with mixture under 20～150 ℃, stirred 10～30 minutes, promptly obtain corrosion resistant coating.
5. method according to claim 4 is characterized in that: said sticker is that mass concentration is 10～25% sodium metaaluminate or phosphagel phosphaljel.
6. method according to claim 4 is characterized in that: said water is zero(ppm) water or deionized water.
7. the method for use of any one corrosion resistant coating in the claim 1～3 is characterized in that through following each step:
(1) steel surface is handled;
(2) prepared corrosion resistant coating is coated in the steel surface after step (1) is handled, coating thickness is 0.4～3mm;
(3) again the steel after step (2) coating were at room temperature solidified 2～12 hours;
(4) steel after step (3) coating were descended dry 4～12 hours at 70～90 ℃, accomplish that promptly steel surface is applied corrosion resistant coating; Perhaps, the steel after step (3) coating are heat-treated, wherein, before 300 ℃, be that 5～8 ℃/min heats up with temperature rise rate, and respectively be incubated 0.5～2h at 100 ℃, 200 ℃ and 300 ℃ respectively; Be that 2～5 ℃/min is warming up to 900～1100 ℃ with temperature rise rate then, and be incubated 0.5～2h, cool to room temperature at last with the furnace, accomplish that promptly steel surface is applied corrosion resistant coating.
8. method of use according to claim 7; It is characterized in that: in the said step (1) processing be rusty scale, zone of oxidation and other dirts of removing steel surface; Clean with hydrochloric acid, absolute ethyl alcohol and water successively again, and 20～70 ℃ of oven dry down.
9. method of use according to claim 8 is characterized in that: water is zero(ppm) water or deionized water.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103802693A CN102417745A (en) | 2011-11-25 | 2011-11-25 | Corrosion-resistant coating and preparation method and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103802693A CN102417745A (en) | 2011-11-25 | 2011-11-25 | Corrosion-resistant coating and preparation method and application method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102417745A true CN102417745A (en) | 2012-04-18 |
Family
ID=45942393
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103802693A Pending CN102417745A (en) | 2011-11-25 | 2011-11-25 | Corrosion-resistant coating and preparation method and application method thereof |
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| Country | Link |
|---|---|
| CN (1) | CN102417745A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105482668A (en) * | 2015-12-23 | 2016-04-13 | 云南泛亚能源科技有限公司 | Heating furnace heat resistant and anticorrosive coating and preparation method thereof |
| CN106189822A (en) * | 2016-07-14 | 2016-12-07 | 苏州诚晟信息技术有限公司 | A kind of high-quality heat-resisting paint and preparation thereof and application process |
| US10085351B2 (en) | 2012-10-26 | 2018-09-25 | Byd Company Limited | Coating composition, composite prepared by using the coating composition and method for preparing the same |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005256156A (en) * | 2004-03-10 | 2005-09-22 | Furakuto:Kk | Chromium-free surface treatment agent and surface-treated metallic material |
-
2011
- 2011-11-25 CN CN2011103802693A patent/CN102417745A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005256156A (en) * | 2004-03-10 | 2005-09-22 | Furakuto:Kk | Chromium-free surface treatment agent and surface-treated metallic material |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10085351B2 (en) | 2012-10-26 | 2018-09-25 | Byd Company Limited | Coating composition, composite prepared by using the coating composition and method for preparing the same |
| CN105482668A (en) * | 2015-12-23 | 2016-04-13 | 云南泛亚能源科技有限公司 | Heating furnace heat resistant and anticorrosive coating and preparation method thereof |
| CN106189822A (en) * | 2016-07-14 | 2016-12-07 | 苏州诚晟信息技术有限公司 | A kind of high-quality heat-resisting paint and preparation thereof and application process |
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Application publication date: 20120418 |