CN102417360A - High-wear-resistance silicon carbide ramming material and application thereof - Google Patents

High-wear-resistance silicon carbide ramming material and application thereof Download PDF

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CN102417360A
CN102417360A CN2011102564359A CN201110256435A CN102417360A CN 102417360 A CN102417360 A CN 102417360A CN 2011102564359 A CN2011102564359 A CN 2011102564359A CN 201110256435 A CN201110256435 A CN 201110256435A CN 102417360 A CN102417360 A CN 102417360A
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周涛
盈生才
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Shanghai Bi Tao Refractories Co ltd
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Abstract

The invention relates to a high-wear-resistance silicon carbide ramming mass which comprises the following components in parts by weight: 55-78 parts of special-grade silicon carbide, 5-15 parts of alpha-type silicon nitride, 5-10 parts of zirconia corundum, 1-7 parts of alumina micro powder and silica micro powder respectively, 9-13 parts of aluminum chromium phosphate, 0.5-5 parts of coagulant, 0-2.5 parts of bismuth oxyiodotannate and 0.3-0.7 part of explosion-proof fiber, wherein the coagulant is a mixture of active rho-alumina and magnesium oxide, and the diameter of the explosion-proof fiber is 1.5-2.5 mu m. The high-wear-resistance silicon carbide ramming mass provided by the invention is high in strength after natural curing and drying, good in wear resistance at high temperature, high in heat transfer coefficient, small in linear shrinkage and long in service life.

Description

A kind of high abrasion carbonization silicon ramming mass and application thereof
Technical field
The present invention relates to a kind of high abrasion carbonization silicon ramming mass, be used for vapourizing furnace water wall wear resistance lining, be applied to fields such as chemical industry.
Background technology
Coal water slurry pressurized gasifier is under high temperature, high pressure, strongly reducing atmosphere, to operate, liquid acid slag, and the high speed of simultaneous solid, liquid, gas is washed away, and its gaseous constituent and coal ash slag composition produce serious erosion and damage to refractory liner.And opening, having when stopping bigger temperature and pressure fluctuation, these severe condition have proposed higher requirement to the lining refractory materials.The silit ramming mass of the import Germany of synthetic ammonia installation vapourizing furnace water wall wear resistance lining use at present, work-ing life, weak point was merely 8500 hours.
Summary of the invention
The object of the invention is to provide a kind of high abrasion carbonization silicon ramming mass and preparation method thereof, is specifically realized by following technical scheme:
A kind of high abrasion carbonization silicon ramming mass; It is characterized in that: it is formed by following weight part preparation of raw material: each 1 ~ 7 part of 55 ~ 78 parts in silit, 5 ~ 15 parts of alpha-form si nitrides, 5 ~ 10 parts of zircon corundums, alumina powder and fine silica powder, 9 ~ 13 parts of wedding agents, 0.5 ~ 5 part of setting accelerator, 0 ~ 2.5 part of suppressor factor iodine oxygen tannic acid bismuth derivative, 0.3 ~ 0.7 part of explosion-proof fiber.
Wedding agent is selected 50 ~ 60% the phosphagel phosphaljel chromium aqueous solution for use.
Wherein setting accelerator is active ρ-aluminum oxide (ρ-Al 2O) weight ratio with magnesia mixture is 1:0.1 ~ 0.5.
Wherein silit is selected superfine silit for use.
The preferred diameter of explosion-proof fiber is 1.5 ~ 2.5 μ m water-soluble polyvinyl alcohol fibers.
Wherein alumina powder preferably adopts active alpha-Al 2O 3
Fine silica powder adopts model SF96; Iodine oxygen tannic acid bismuth derivative adopts suppressor factor NH-66;
The application of high abrasion carbonization silicon ramming mass of the present invention aspect the burner hearth refractory liner is specially:
With following weight part raw material: wherein each 1 ~ 7 part of 55 ~ 78 parts in silit, 5 ~ 15 parts of alpha-form si nitrides, 5 ~ 10 parts of zircon corundums, alumina powder and fine silica powder, 9 ~ 13 parts of wedding agents, 0.5 ~ 5 part of setting accelerator, 0 ~ 2.5 part of suppressor factor iodine oxygen tannic acid bismuth derivative; 0.3 ~ 0.7 part of explosion-proof fiber; After in forced mixer, stirring; On the gasifier water-cooling tube wall, spontaneous curing is after 6 ~ 8 hours under 5 ~ 35 ℃ of environment with the compound ramming, and phosphagel phosphaljel chromium colloid concentrates, dewaters, solidifies; When vapourizing furnace baker process, the ramming mass lining carries out being heated to 540 ℃ with 7 ~ 9 ℃/h, behind insulation 16 ~ 18h, naturally cools to room temperature or directly use.
The present invention compares prior art and has following advantage:
Ramming mass of the present invention is an aggregate with superfine silit, alpha-form si nitride and zircon corundum, and alumina powder and fine silica powder are base-material, and phosphagel phosphaljel chromium is wedding agent, and iodine oxygen tannic acid bismuth derivative is a suppressor factor, and the mixture of activated magnesia and aluminum oxide is a promotor.It is formulated under specific temperature condition by high purity, macrobead silit, silicon nitride and compound sizing materials such as high-temperature oxide ultrafine powder, phosphagel phosphaljel chromium, suppressor factor, solidifying agent.Spontaneous curing in air, body junction mixture phosphagel phosphaljel chromium is transformed into the β of low temperature modification--AlCr0.4 (PO3) 4.2 after 273-540 ℃ of heating.Continue thermal conversion and become the strong AlCr0.4 of stable bonding force (PO4) 1.4.Ramming mass dehydrating condensation, the high abrasion lining that poly combines, solid state reaction has formed three dimensional network chromium structure.Phosphagel phosphaljel chromium under the high temperature, high-temperature oxide micro mist can produce pottery and combine being lower than under the refractory raw material sintering temperatures such as corundum, silit, silicon nitride, make corresponding refractory liner, strengthened lining intensity and and toughness, prolong work-ing life of refractory liner; Can bear nearly 120-125 hot cold variation between 20-1050 ℃.The reasonable continuous grain composition increases the tap density of material, and improves erosion, impermeabilisation and the antiwear property of its anti-flyash and slag.
High abrasion carbonization silicon ramming mass provided by the invention, high through intensity after the natural Health preservation drying, at high temperature wear resisting property is good, heat transfer coefficient is high, linear shrinkage ratio is little, long service life.
Embodiment
Below in conjunction with instance the present invention is done further description.
Weight part in following examples all can be g, Kg.Wherein alumina powder adopts active alpha-Al 2O 3Iodine oxygen tannic acid bismuth derivative adopts suppressor factor NH-66; Alumina powder 2 ~ 4um, fine silica powder 5 ~ 10um; Fine silica powder model SF96; Alumina powder trade mark AN-03.
Embodiment 1:
55 parts of superfine silit, 15 parts of alpha-form si nitrides, 10 parts of zircon corundums (are adopted high zircon corundum, wherein ZrO 2Content 40%), 3.2 parts of alumina powders (3um) and 2 parts of fine silica powders (8um), 13 part 50% the phosphagel phosphaljel chromium aqueous solution, setting accelerator be the explosion-proof fiber that 1 part in active ρ-aluminum oxide and 0.5 part, 0.3 part diameter of Natural manganese dioxide are 1.5 μ m.
Above-mentioned raw materials was stirred 3-5 minute with mixing in the forced mixer, after the mixing and stirring, be shaped at the gasification stove internal wall ramming, spontaneous curing is after 6 hours under 10 degrees centigrade of environment, and ramming mass final set is shaped.The ramming mass lining carries out being heated to 540 ℃ with 7 ~ 9 ℃/h in the baker process, and behind insulation 16 ~ 18h, phosphagel phosphaljel chromium colloid has formed P 2O 5-Al 2O 3-Cr 2O 3Mixture with compound generation solid state reaction, has formed the ramming mass lining that wear resisting property is good, intensity is high, high-temperature behavior is good.The ramming mass lining in use, when gasifier water-cooling wall pipelining temperature reached 850 ℃ ~ 1050 ℃ work, phosphagel phosphaljel chromium and Alpha-alumina, ρ-aluminum oxide generation chemical reaction produced Chemical bond.Aluminum oxide under the high temperature in silicon powder and the ramming mass forms the mullite crystalline phase, produces pottery and combines.Generated in the gasifier water-cooling wall liner that satisfies the operation needs.
Embodiment 2:
57 parts of superfine silit, 14 parts of alpha-form si nitrides, 7 parts of zircon corundums (are adopted high zircon corundum, wherein ZrO 2Content 40%), 3.3 parts of alumina powders (4um), 1.5 parts of fine silica powders (8um), 12 part 60% the phosphagel phosphaljel chromium aqueous solution, setting accelerator be that 2.5 parts of active ρ-aluminum oxide and 0.5 part of Natural manganese dioxide, 2.5 parts of iodine oxygen tannic acid bismuth derivatives, 0.7 part of diameter are the explosion-proof fiber of 2.5 μ m.
With above-mentioned raw materials with mixing and stirring in the forced mixer after, be shaped at the gasification stove internal wall ramming, spontaneous curing is after 8 hours under 25 degrees centigrade of environment, ramming mass final set is shaped.The ramming mass lining carries out being heated to 540 ℃ with 7 ~ 9 ℃/h in the baker process, and behind insulation 16 ~ 18h, phosphagel phosphaljel chromium colloid has formed P 2O 5-Al 2O 3-Cr 2O 3Mixture with compound generation solid state reaction, has formed the ramming mass lining that wear resisting property is good, intensity is high, high-temperature behavior is good.
The ramming mass lining in use, when gasifier water-cooling wall pipelining temperature reached 850 ℃ ~ 1050 ℃ work, phosphagel phosphaljel chromium and Alpha-alumina, ρ-aluminum oxide generation chemical reaction produced Chemical bond.Aluminum oxide under the high temperature in silicon powder and the ramming mass forms the mullite crystalline phase, produces pottery and combines.Generated in the gasifier water-cooling wall liner that satisfies the operation needs.
Embodiment 3:
65 parts of superfine silit, 10 parts of alpha-form si nitrides, 6 parts of zircon corundums (are adopted high zircon corundum, wherein ZrO 2Content 40%), 6 parts of alumina powders (3um), 2.5 parts of fine silica powders (6um), 10 part 55% the phosphagel phosphaljel chromium aqueous solution, setting accelerator be that 2 parts of active ρ-aluminum oxide and 0.4 part of magnesian mixture, 1.5 parts of iodine oxygen tannic acid bismuth derivatives, 0.5 part of diameter are the explosion-proof fiber of 2 μ m.
With above-mentioned raw materials with mixing and stirring in the forced mixer after, be shaped at the gasification stove internal wall ramming, spontaneous curing is after 7 hours under 30 degrees centigrade of environment, ramming mass final set is shaped.The ramming mass lining carries out being heated to 540 ℃ with 7 ~ 9 ℃/h in the baker process, and behind insulation 16 ~ 18h, phosphagel phosphaljel chromium colloid has formed P 2O 5-Al 2O 3-Cr 2O 3Mixture with compound generation solid state reaction, has formed the ramming mass lining that wear resisting property is good, intensity is high, high-temperature behavior is good.The ramming mass lining in use, when gasifier water-cooling wall pipelining temperature reached 850 ℃ ~ 1050 ℃ work, phosphagel phosphaljel chromium and Alpha-alumina, ρ-aluminum oxide generation chemical reaction produced Chemical bond.Aluminum oxide under the high temperature in silicon powder and the ramming mass forms the mullite crystalline phase, produces pottery and combines.Generated in the gasifier water-cooling wall liner that satisfies the operation needs.
Embodiment 4:
75 parts of superfine silit, 6 parts of alpha-form si nitrides, 6 parts of zircon corundums (are adopted high zircon corundum, wherein ZrO 2Content 40%), 1.5 parts of alumina powders (2um) and 6 parts of fine silica powders (10um), 9 part 50% the phosphagel phosphaljel chromium aqueous solution, setting accelerator be that 3 parts of active ρ-aluminum oxide and 0.5 part of magnesian mixture, 0.4 part of diameter are the explosion-proof fiber of 2.5 μ m.0.5 part of suppressor factor iodine oxygen tannic acid bismuth derivative.
With above-mentioned raw materials with mixing and stirring in the forced mixer after, be shaped at the gasification stove internal wall ramming, spontaneous curing is after 8 hours under 15 degrees centigrade of environment, ramming mass final set is shaped.The ramming mass lining carries out being heated to 540 ℃ with 7 ~ 9 ℃/h intensification in the baker process, and behind insulation 16 ~ 18h, phosphagel phosphaljel chromium colloid has formed P 2O 5-Al 2O 3-Cr 2O 3Mixture with compound generation solid state reaction, has formed the ramming mass lining that wear resisting property is good, intensity is high, high-temperature behavior is good.It is subsequent use to naturally cool to room temperature.
The high abrasion carbonization silicon ramming mass that the present invention makes and the performance comparison such as the following table of import like product:
According to YB/T 5202.1-2003 amorphous refractory preparation method of sample, ramming mass is processed 160 * 40 * 40 test blocks, detect by standard specifications.
Visible by following table, high mill silit ramming mass of the present invention is compared with the similar ramming mass of import, and wear resistance, toughness have improved 50%.Wear-resisting amount under 800 ℃ is merely 2.5-3.2cm 3(wear-resisting amount is more little, and wear resisting property is good more.Stipulate the wear-resisting amount of high abrasion A level ramming mass≤6 (cm in the GB/T 50474-2008 insulating and wearing-resistant lining technical specifications 3)).Thermal conductivity in the time of 1000 ℃ is greater than 7 W/m.k, and thermal conductivity has increased by 40%.Compressive strength 1100 is greater than 80Mpa.
High abrasion carbonization silicon ramming mass of the present invention 9500 ~ 11000 hours work-ing life on Anqing Petrochemical fertilizer plant gasifier water-cooling wall, and 8500 hours the highest work-ing life of the like product of import.
The main physicochemical property of high abrasion carbonization silicon ramming mass is following:
Figure DEST_PATH_IMAGE002A

Claims (7)

1.一种高耐磨碳化硅捣打料,其特征在于:它由以下重量份原料配制而成:碳化硅55~78份、α型氮化硅5~15份、锆刚玉5~10份、氧化铝微粉和二氧化硅微粉各1~7份、结合剂9~13份、促凝剂0.5~5份、抑制剂碘氧鞣酸铋0~2.5份,防爆纤维0.3~0.7份。 1. A high wear-resistant silicon carbide ramming material, characterized in that it is prepared from the following raw materials in parts by weight: 55-78 parts of silicon carbide, 5-15 parts of α-type silicon nitride, and 5-10 parts of zirconium corundum , 1~7 parts of alumina micropowder and silica micropowder, 9~13 parts of binder, 0.5~5 parts of coagulant, 0~2.5 parts of inhibitor bismuth iodine oxytannate, 0.3~0.7 parts of explosion-proof fiber. 2. 根据权利要求1所述的高耐磨碳化硅捣打料,其特征在于,结合剂为50~60%的磷酸铝铬水溶液。 2. The high wear-resistant silicon carbide ramming material according to claim 1, wherein the binding agent is a 50% to 60% aluminum chromium phosphate aqueous solution. 3.根据权利要求1所述的高耐磨碳化硅捣打料,其特征在于,所述促凝剂为活性ρ-氧化铝与氧化镁混合物的重量比为1:0.1~0.5。 3. The high wear-resistant silicon carbide ramming material according to claim 1, characterized in that the coagulant is a mixture of active rho-alumina and magnesium oxide in a weight ratio of 1:0.1~0.5. 4. 根据权利要求1所述的高耐磨碳化硅捣打料,其特征在于,所述碳化硅选用特级碳化硅。 4. high wear-resistant silicon carbide ramming material according to claim 1, is characterized in that, described silicon carbide selects supergrade silicon carbide for use. 5. 根据权利要求1所述的高耐磨碳化硅捣打料,其特征在于,所述锆刚玉采用中ZrO2的含量40%。 5. high wear-resistant silicon carbide ramming material according to claim 1, is characterized in that, described zirconium corundum adopts middle ZrO Content 40%. 6.根据权利要求1所述的高耐磨碳化硅捣打料,其特征在于,所述防爆纤维采用直径为1.5~2.5μm的水溶性聚乙烯醇纤维。 6. The highly wear-resistant silicon carbide ramming material according to claim 1, characterized in that the explosion-proof fiber is a water-soluble polyvinyl alcohol fiber with a diameter of 1.5-2.5 μm. 7. 高耐磨碳化硅捣打料在炉膛耐火衬里方面的应用,具体为: 7. Application of high wear-resistant silicon carbide ramming material in furnace refractory lining, specifically: 将以下重量份原料:其中碳化硅55~78份、α型氮化硅5~15份、锆刚玉5~10份、氧化铝微粉和二氧化硅微粉各1~7份、结合剂9~13份、促凝剂0.5~5份、抑制剂碘氧鞣酸铋0~2.5份,防爆纤维0.3~0.7份,在强制式搅拌机中搅拌均匀后,将混合料捣打在气化炉水冷管壁上,在5~35℃环境下自然固化6~8小时后,磷酸铝铬胶体浓缩、脱水、固化;在气化炉烘炉过程时,捣打料衬里进行以7~9℃/h加热至540℃,保温16~18h后,自然冷却至室温或直接使用。 The following raw materials by weight: 55-78 parts of silicon carbide, 5-15 parts of α-type silicon nitride, 5-10 parts of zirconium corundum, 1-7 parts of alumina micropowder and silica micropowder, 9-13 parts of binder 0.5-5 parts of coagulant, 0-2.5 parts of inhibitor bismuth iodine oxytannate, 0.3-0.7 parts of explosion-proof fiber. Above, after natural curing at 5~35°C for 6~8 hours, the aluminum chromium phosphate colloid is concentrated, dehydrated and solidified; during the drying process of the gasifier, the lining of the ramming material is heated at 7~9°C/h to 540°C, keep warm for 16~18h, then cool down to room temperature naturally or use directly.
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CN103539469A (en) * 2013-10-29 2014-01-29 宁夏天纵泓光余热发电技术有限公司 Refractory castable for incinerator
CN103936431A (en) * 2013-01-22 2014-07-23 宝山钢铁股份有限公司 Ramming material for iron notch of smelting reduction furnace
CN106747460A (en) * 2016-12-07 2017-05-31 浙江嘉吉石化工程有限公司 A kind of gasification furnace carborundum ramming mass
CN107244900A (en) * 2017-05-23 2017-10-13 昆明理工大学 A kind of copper anode casting die repairing material and its application
CN110835260A (en) * 2018-08-16 2020-02-25 上海皕涛耐火材料有限公司 High-wear-resistance chrome corundum ramming material and application thereof
CN112430098A (en) * 2020-11-20 2021-03-02 北京金隅通达耐火技术有限公司 Self-protection silicon carbide corrosion-resistant material for water-cooled wall of pulverized coal gasification furnace
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CN103936431A (en) * 2013-01-22 2014-07-23 宝山钢铁股份有限公司 Ramming material for iron notch of smelting reduction furnace
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CN103539469B (en) * 2013-10-29 2015-06-10 宁夏天纵泓光余热发电技术有限公司 Refractory castable for incinerator
CN106747460A (en) * 2016-12-07 2017-05-31 浙江嘉吉石化工程有限公司 A kind of gasification furnace carborundum ramming mass
CN107244900A (en) * 2017-05-23 2017-10-13 昆明理工大学 A kind of copper anode casting die repairing material and its application
CN110835260A (en) * 2018-08-16 2020-02-25 上海皕涛耐火材料有限公司 High-wear-resistance chrome corundum ramming material and application thereof
CN110835260B (en) * 2018-08-16 2022-11-18 上海皕涛耐火材料有限公司 High-wear-resistance chrome corundum ramming material and application thereof
CN112430098A (en) * 2020-11-20 2021-03-02 北京金隅通达耐火技术有限公司 Self-protection silicon carbide corrosion-resistant material for water-cooled wall of pulverized coal gasification furnace
CN118530012A (en) * 2024-07-24 2024-08-23 山东瀛洲节能环保科技有限公司 Special nano wear-resistant ramming mass for target area and construction method thereof

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Patentee before: Zhou Tao

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130313

CF01 Termination of patent right due to non-payment of annual fee