CN102416473A - Device for improving atomization quality by outflow of annular liquid metal - Google Patents
Device for improving atomization quality by outflow of annular liquid metal Download PDFInfo
- Publication number
- CN102416473A CN102416473A CN2011104059918A CN201110405991A CN102416473A CN 102416473 A CN102416473 A CN 102416473A CN 2011104059918 A CN2011104059918 A CN 2011104059918A CN 201110405991 A CN201110405991 A CN 201110405991A CN 102416473 A CN102416473 A CN 102416473A
- Authority
- CN
- China
- Prior art keywords
- head piece
- crucible
- mozzle
- liquid metal
- atomization quality
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
Abstract
The invention relates to a device for improving atomization quality by outflow of annular liquid metal. The device comprises a smelting furnace, a crucible, a flow guiding pipe, an outflow opening, a central core, a positioning disc, a graphite plug and an atomizer. Particularly, in a spray forming process, the outflow form of the liquid metal is changed by changing the structure of the outflow opening of the crucible, so that liquid metal flow is contacted with atomized gas for atomization in a hollow jet flow mode; therefore, atomization pressure is not required to be improved, and the aim of improving the atomization quality on the premise of higher mass flow rates is fulfilled. Simultaneously, the annular liquid metal has larger area in the spraying process, so that development tendency requirements on production of large-sized deposition blanks can be met, and a spray forming technology is promoted to be applied in the actual production process.
Description
Technical field
The present invention relates to the atomising device in the spray deposition processing process, specifically refer to a kind of raising atomization quality device that effluents with endless metal liquid.
Background technology
Reaction-injection moulding is to utilize quick setting method to obtain a kind of advanced Special Processes of Metal Castings technology of metal blank.And atomization process is one of key in the whole reaction-injection moulding process, is having a strong impact on the product quality of reaction-injection moulding.Usually mainly be from improving the atomizer structure angle for the method that improves atomization quality; High pressure-temperature difference atomizing (HPGA) technology like the exploitation of U.S. Ames National Laboratory; Through increasing gas pressure and temperature,, strengthened atomization process in conjunction with the design of Lavalle spray gun; Variable curvature (non-circular) the catheter atomization technique that P.Mcguinness proposes, that adopts the comparable round nozzle of liquid-drop diameter that new nozzle obtains reduces 33% etc.But these method molten metals that improve atomization quality all flow out with solid pattern.The research of the Yan Chunji of the Maritime Affairs University Of Dalian and the Xie Maozhao of Dalian University of Technology shows that clearly the jet division of hollow cylinder liquid is better than cylindrical jet.Therefore the raising atomization quality device that effluents with endless metal liquid of the present invention's design be through changing the structure that crucible goes out head piece, thereby it is streamed to change going out of molten metal, and the mode with hollow jet when molten metal is flowed out contacts atomizing with atomization gas.Not improving under the atomizing pressure assurance better quality flow prerequisite, reach the purpose that improves atomization quality.
Summary of the invention
Goal of the invention:
The present invention provides a kind of raising atomization quality device that effluents with endless metal liquid, is mainly used in the spray deposition processing, and purpose is to improve atomization quality, makes the more evenly refinement of organizing of deposition blank, improves The comprehensive performance.
Technical scheme:
A kind of raising atomization quality device that effluents with endless metal liquid; It is characterized in that: this device comprises smelting furnace, atomizer and spray chamber, is provided with crucible in the smelting furnace, is connected through mozzle between crucible and the atomizer; Be provided with the graphite plug between crucible and the mozzle; The mozzle below is for going out head piece, and graphite plug place is provided with first positioning disk, goes out the head piece upper end and is provided with second positioning disk; Crucible, mozzle and go out between the head piece to lean on interference fit to connect, its integral body is positioned in the smelting furnace, central core is fixed through first positioning disk and second positioning disk, second positioning disk with go out head piece upper end interference fit, central core with go out the coaxial setting of head piece; The atomizer below is a spray chamber, and the below that goes out head piece in the spray chamber is provided with sediment pan.
Crucible, mozzle and to go out head piece all detachable, crucible, mozzle and going out between the head piece links together by interference fit.
The inside that goes out head piece is taper, and appearance is cylindrical.
Graphite just is provided with Metallic rod beyond the Great Wall, and two hangers are set about Metallic rod.
Advantage and effect:
The present invention proposes a kind of raising atomization quality device that effluents with endless metal liquid, have following advantage:
Technical scheme according to the invention can improve atomization quality under the prerequisite that does not improve atomizing pressure, the hollow cylinder jet has bigger mass flow can satisfy the trend that present large-scale blank is produced simultaneously, and its structure is simpler, easily processing.
Description of drawings:
Fig. 1 is a conventional spray forming technology equipment sketch map;
Fig. 2 is a reaction-injection moulding hollow jet atomising device overall installation sketch map according to the invention.
The specific embodiment:
Below in conjunction with accompanying drawing the present invention is specified:
Fig. 1 is a conventional spray forming technology equipment sketch map, and Fig. 2 is a reaction-injection moulding hollow jet atomising device overall installation sketch map according to the invention, and wherein 1 is smelting furnace, and 2 is atomizer; 3 is spray chamber, and 4 is crucible, and 5 is mozzle, and 6 is the graphite plug; 7 for going out head piece, and 8 is first positioning disk, and 9 is second positioning disk, and 10 is central core; 11 is sediment pan, and 12 is Metallic rod, and 13 is hanger.
The present invention provides a kind of raising atomization quality device that effluents with endless metal liquid, and as shown in Figure 2, it is characterized in that: this device comprises smelting furnace 1, atomizer 2 and spray chamber 3; Be provided with crucible 4 in the smelting furnace 1; Be connected through mozzle 5 between crucible 4 and the atomizer 2, be provided with graphite plug 6 between crucible 4 and the mozzle 5, mozzle 5 belows are for going out head piece 7; Graphite plug 6 places are provided with first positioning disk 8, go out head piece 7 upper ends and are provided with second positioning disk 9; Crucible 4, mozzle 5 and go out between the head piece 7 to lean on interference fit to connect; Its integral body is positioned in the smelting furnace 1; Central core 10 is fixing through first positioning disk 8 and second positioning disk 9; Second positioning disk 9 with go out head piece 7 upper end interference fit, can adjust central core and the position that goes out head piece, make central core 10 and go out head piece 7 coaxial settings; Atomizer 2 belows are spray chamber 3, and the below that goes out head piece 7 in the spray chamber 3 is provided with sediment pan 11.
On smelting furnace 4 bells, hole, in molten metal, feed inert gas.On the one hand can increase hollow section length, strengthen the discharge velocity of molten metal on the other hand, prevent that molten metal from regurgitating.
When molten metal effluents, for prolonging the length of effluenting of hollow section, in central core 10, feed nitrogen, reduce the cooling velocity that can also improve molten metal simultaneously.
As shown in Figure 2, crucible, mozzle, to go out head piece be sub-assembly, crucible 4, mozzle 5 and to go out head piece 7 all detachable, and crucible, mozzle and going out between the head piece links together by interference fit.This design that is not threaded not only helps flowing of molten metal and also is convenient to cleaning.
The inside that goes out head piece 7 is taper, and the outside is columniform.Like this go out that head piece design can it be firm when cooperating with atomizer.
Central core 10 leans on two positioning disks to fix, and except that being provided with first positioning disk, the 8 fixed center cores 10 going out head piece 7 places, graphite plug 6 places also are provided with 9 pairs of central core 10 of second positioning disk and fix.Central core 10 with go out head piece 7 and will keep coaxial setting, in molten metal and central core, feed inert gas respectively during experiment, prolong the length of hollow section, it is required to make it possible to reach atomizing.
Graphite plug 6 tops are provided with Metallic rod 12, in Metallic rod about 12 two hangers 13 are set, and guarantee when mentioning the graphite plug, not change the central core position.
Claims (4)
1. raising atomization quality device that effluents with endless metal liquid; It is characterized in that: this device comprises smelting furnace (1), atomizer (2) and spray chamber (3); Be provided with crucible (4) in the smelting furnace (1); Be connected through mozzle (5) between crucible (4) and the atomizer (2), be provided with graphite plug (6) between crucible (4) and the mozzle (5), mozzle (5) below is for going out head piece (7); Graphite plug (6) locates to be provided with first positioning disk (8), goes out head piece (7) upper end and is provided with second positioning disk (9); Crucible (4), mozzle (5) and go out between the head piece (7) to lean on interference fit to connect; Its integral body is positioned in the smelting furnace (1); Central core (10) is fixing through first positioning disk (8) and second positioning disk (9); Second positioning disk (9) with go out head piece (7) upper end interference fit, central core (10) with go out the coaxial setting of head piece (7); Atomizer (2) below is spray chamber (3), and the below that goes out head piece (7) in the spray chamber (3) is provided with sediment pan (11).
2. a kind of raising atomization quality device that effluents with endless metal liquid as claimed in claim 1; It is characterized in that: crucible (4), mozzle (5) and to go out head piece (7) all detachable, crucible, mozzle and going out between the head piece links together by interference fit.
3. a kind of raising atomization quality device that effluents with endless metal liquid as claimed in claim 1, it is characterized in that: the inside that goes out head piece (7) is taper, and appearance is cylindrical.
4. a kind of raising atomization quality device that effluents with endless metal liquid as claimed in claim 1 is characterized in that: graphite plug (6) top is provided with Metallic rod (12), and two hangers (13) are set about Metallic rod (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110405991.8A CN102416473B (en) | 2011-12-08 | 2011-12-08 | Device for improving atomization quality by outflow of annular liquid metal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110405991.8A CN102416473B (en) | 2011-12-08 | 2011-12-08 | Device for improving atomization quality by outflow of annular liquid metal |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102416473A true CN102416473A (en) | 2012-04-18 |
| CN102416473B CN102416473B (en) | 2015-04-22 |
Family
ID=45941262
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110405991.8A Active CN102416473B (en) | 2011-12-08 | 2011-12-08 | Device for improving atomization quality by outflow of annular liquid metal |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102416473B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103737001A (en) * | 2014-01-24 | 2014-04-23 | 江苏理工学院 | Metal 3D prints atomizing device |
| CN103769588A (en) * | 2014-01-24 | 2014-05-07 | 江苏理工学院 | 3D prints metal melt conveyor |
| CN105728727A (en) * | 2016-03-22 | 2016-07-06 | 上海交通大学 | Spray deposition device and method for realizing particle conveying and liquid metal hollow jetting |
| CN110280774A (en) * | 2019-08-02 | 2019-09-27 | 上海大学 | A kind of apparatus for preparing metal powder |
| CN110625129A (en) * | 2019-11-06 | 2019-12-31 | 宝鸡正微金属科技有限公司 | Low-pressure small metal particle production equipment suitable for metal granulation |
| CN111195731A (en) * | 2020-01-10 | 2020-05-26 | 上海电气集团股份有限公司 | Bottom hole type crucible induction melting gas atomization powder making device and method |
| CN113134613A (en) * | 2021-04-22 | 2021-07-20 | 鞍钢股份有限公司 | Gas atomization preparation device and method for superfine metal powder |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1618996A (en) * | 2004-03-11 | 2005-05-25 | 上海交通大学 | High efficiency molten aluminium spraying dehydrogen device |
| CN101024247A (en) * | 2007-03-26 | 2007-08-29 | 哈尔滨工业大学 | Mechanical swinging type atomizing liquid-leading system suitable for preparing large-size jet-diposition blank ingot |
| CN101376172A (en) * | 2008-09-24 | 2009-03-04 | 上海大学 | Quadric injection metal atomization device of rotary-forming film |
| WO2009039424A1 (en) * | 2007-09-21 | 2009-03-26 | Spraying Systems Company | Ultrasonic atomizing nozzle with variable fan-spray feature |
| CN101829638A (en) * | 2009-03-09 | 2010-09-15 | 韩铁夫 | Jet-driven rotary type spraying head |
-
2011
- 2011-12-08 CN CN201110405991.8A patent/CN102416473B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1618996A (en) * | 2004-03-11 | 2005-05-25 | 上海交通大学 | High efficiency molten aluminium spraying dehydrogen device |
| CN101024247A (en) * | 2007-03-26 | 2007-08-29 | 哈尔滨工业大学 | Mechanical swinging type atomizing liquid-leading system suitable for preparing large-size jet-diposition blank ingot |
| WO2009039424A1 (en) * | 2007-09-21 | 2009-03-26 | Spraying Systems Company | Ultrasonic atomizing nozzle with variable fan-spray feature |
| CN101376172A (en) * | 2008-09-24 | 2009-03-04 | 上海大学 | Quadric injection metal atomization device of rotary-forming film |
| CN101829638A (en) * | 2009-03-09 | 2010-09-15 | 韩铁夫 | Jet-driven rotary type spraying head |
Non-Patent Citations (1)
| Title |
|---|
| 曲迎东等: "静电雾化喷射成形装置设计及流场模拟", 《中国铸造装备与技术》 * |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103737001A (en) * | 2014-01-24 | 2014-04-23 | 江苏理工学院 | Metal 3D prints atomizing device |
| CN103769588A (en) * | 2014-01-24 | 2014-05-07 | 江苏理工学院 | 3D prints metal melt conveyor |
| CN105728727A (en) * | 2016-03-22 | 2016-07-06 | 上海交通大学 | Spray deposition device and method for realizing particle conveying and liquid metal hollow jetting |
| CN105728727B (en) * | 2016-03-22 | 2017-11-10 | 上海交通大学 | Realize the jetting precipitation device and method of particle conveying and liquid metal hollow jet |
| CN110280774A (en) * | 2019-08-02 | 2019-09-27 | 上海大学 | A kind of apparatus for preparing metal powder |
| CN110625129A (en) * | 2019-11-06 | 2019-12-31 | 宝鸡正微金属科技有限公司 | Low-pressure small metal particle production equipment suitable for metal granulation |
| CN111195731A (en) * | 2020-01-10 | 2020-05-26 | 上海电气集团股份有限公司 | Bottom hole type crucible induction melting gas atomization powder making device and method |
| CN113134613A (en) * | 2021-04-22 | 2021-07-20 | 鞍钢股份有限公司 | Gas atomization preparation device and method for superfine metal powder |
| CN113134613B (en) * | 2021-04-22 | 2023-01-17 | 鞍钢股份有限公司 | Gas atomization preparation device and method for superfine metal powder |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102416473B (en) | 2015-04-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102416473B (en) | Device for improving atomization quality by outflow of annular liquid metal | |
| CN205650809U (en) | Water atomization powder process device | |
| CN108480652A (en) | It is a kind of to prepare spherical metal powder high efficiency annular distance gas atomizing nozzle | |
| CN104107919B (en) | A kind of high pressure water atomization nozzle | |
| CN105436509B (en) | A kind of metal atomization bilayer restrictive nozzle with electromagnetic field booster action | |
| CN105618773A (en) | Gas atomization device for preparing 3D printing metal powder | |
| CN202367207U (en) | Free fall double-layer unlimited atomizing nozzle for preparing metal powder | |
| CN115255375A (en) | Nozzle for preparing metal powder by vacuum gas atomization | |
| KR20180046652A (en) | Cone-shaped water atomizing variable nozzle for producing metal powder | |
| CN201082470Y (en) | Airflow atomizing nozzle device | |
| CN201997708U (en) | Device for connecting spray formed tundish and liquid guide tube | |
| CN202174243U (en) | Confined type atomizing nozzle device for preparing metal powder | |
| CN206455179U (en) | Production of aluminum powder rotary atomizer nozzle | |
| CN102837001A (en) | Fine metal powder atomizing spray nozzle with molten metal easily flowing out | |
| CN106862567A (en) | Injection shaping Novel atomizer | |
| CN104668114A (en) | Spiral nozzle, spiral air spraying device and spiral air spraying method | |
| CN202224619U (en) | Gas-water spraying device for continuous casting | |
| CN201969633U (en) | Atomizing nozzle for preparing metal powder with low melting point | |
| CN202367208U (en) | Dual-layer non-restraint atomizing nozzle device for preparing metal and alloy powder | |
| CN208811092U (en) | Inert gas atomizer fuel pulverizing plant | |
| CN102950267A (en) | Spraying device for continuous casting | |
| CN208613746U (en) | A kind of device for preventing from returning in atomization aqueous vapor | |
| CN2915327Y (en) | Water-atomization jet device for whole-sphere shape metal powder production | |
| JP2012000592A (en) | Gas atomizer of high-temperature molten metal | |
| CN100544860C (en) | Water atomization is produced the injection apparatus of global type metal dust |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180827 Address after: 226300 Southern District of Tongzhou District Industrial Park, Tongzhou District, Nantong, Jiangsu Patentee after: Nantong Hongtu Health Technology Co. Ltd. Address before: 110870 No. 111 Shenyang West Road, Shenyang economic and Technological Development Zone, Liaoning Patentee before: Shenyang University of Technology |