CN102416421A - Method for balancing loads during mold production - Google Patents
Method for balancing loads during mold production Download PDFInfo
- Publication number
- CN102416421A CN102416421A CN2011104231641A CN201110423164A CN102416421A CN 102416421 A CN102416421 A CN 102416421A CN 2011104231641 A CN2011104231641 A CN 2011104231641A CN 201110423164 A CN201110423164 A CN 201110423164A CN 102416421 A CN102416421 A CN 102416421A
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- mould
- haltere
- balancing
- over whole
- rod
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000007306 turnover Effects 0.000 claims description 12
- 230000002265 prevention Effects 0.000 claims description 4
- 238000003825 pressing Methods 0.000 abstract description 5
- 238000004080 punching Methods 0.000 abstract description 4
- 230000015572 biosynthetic process Effects 0.000 abstract 3
- 239000011230 binding agent Substances 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012938 design process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
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- Presses And Accessory Devices Thereof (AREA)
Abstract
The invention provide a method for balancing loads during mold production, which aims to solve the problem that jointly-mounted mold air cushions are influenced by unilateral loads so as to protect the air cushions of pressing machines and improve the effective using pressure of the pressing machines and the quality stability of workpieces. The method for balancing the loads during mold production comprises the following steps that: a drawing formation mold and a repairing, punching, turning and reshaping mold are arranged on the same operating platform; a binder ring of the drawing formation mold is pressed against an air cushion push rod which passes through the drawing formation mold from bottom to top; in the key point, a balancing rod is arranged between an upper die and a lower die of the repairing, punching, turning and reshaping mold; the bottom of the balancing rod is pressed against a balancing push rod which passes through the lower die of the repairing, punching, turning and reshaping mold from bottom to top; and the air cushion push rod and the balancing push rod have the same travel and are moved synchronously. By the method for balancing the loads during mold production, the problem of unbalanced loading of the air cushions of the pressing machines is effectively solved by using the balancing rod; and the method is extremely high in practicability.
Description
Technical field
The invention belongs to technical field of mold, specially refer to the method for balancing load in a kind of die production.
Background technology
In the stamping process design process, because the punching press product is complex-shaped, special-shaped irregular product is also more, therefore adopts the eccentric structure of air cushion through regular meeting.In addition; Because each company all begins to utilize big table top press to produce large-scale product; Or promote production efficiency through the mode of uniting installation (unite installation and promptly two covers or the above mould of two covers are being installed simultaneously on the press), at this moment, mould is installed and is existed the phenomenon of off-centre just commonplace.Above-mentioned situation can be brought following three bad hidden dangers: 1, press apparatus receives one-sided load, and the air cushion of press sustains damage easily; 2, effective working pressure of press reduces; 3, parts quality is unstable.
Summary of the invention
The objective of the invention is to propose the method for balancing load in a kind of die production, unite the problem that type mould air cushion receives one-sided load of installing with solution, the air cushion of protection press improves the effective working pressure of press and the stability of parts quality.
The method of balancing load is specific as follows in the die production of the present invention: on same work top, be furnished with draw forming class mould and Xiu Chong and turn over whole type of mould; The blank holder of said draw forming class mould with from bottom to top pass draw forming class die cushion push rod and offset; Key is that said repairing between the upper die and lower die that turn over whole type of mould is provided with haltere; The bottom of said haltere is repaiied the balance post rod that dashes the counterdie that turns over whole type of mould and is offseted the identical and synchronization action of stroke of said air-cushion eject-rod and balance post rod with from bottom to top passing.
Because draw forming class mould is in forming process; Must to the mould blank holder pressure-pad-force (or nitrogen spring etc. provide) be provided through the press air cushion; But type mould draw forming time-like mould off-centre is installed seriously owing to unite; The eccentric load that the press air cushion receives is bigger, causes the pressing precision variation easily, quality risks such as product quality of production instability.The present invention turns in the whole type of mould at Xiu Chong increases haltere so that its patrix is supported, so just can the balance air cushion pressure.The more important thing is; Identical and the synchronization action of the stroke of air-cushion eject-rod and balance post rod; When the patrix that can guarantee draw forming class mould contacts with blank holder, repair and dash the patrix that turns over whole type of mould and also contact with haltere simultaneously, so just guaranteed the stress balance of press air cushion.
Further, said repairing towards flange class lower mould is provided with guide pin bushing, and haltere passes guide pin bushing and is slidingly matched with guide pin bushing, can lead to haltere through guide pin bushing, prevents the haltere run-off the straight.
Further, said repairing towards flange class mould is provided with the disconnecting prevention structure that prevents that balance post rod from coming off, to prevent that when balance post rod falls balance post rod comes off from repairing towards the counterdie of flange class mould, causes security incident.
Specifically, the top of said haltere is provided with the annular groove of diameter less than the excellent body diameter of haltere, and said annular groove length is greater than the stroke of balance post rod; Said disconnecting prevention structure is to be installed on to repair the flat board that dashes the counterdie end face turn over whole type of mould, and said flat board is provided with through hole, and the diameter of said through hole is less than the diameter of the excellent body of haltere and greater than the diameter of annular groove.When haltere fell along with balance post rod, the excellent body of the haltere of annular groove top will be stuck in dull and stereotyped through hole, guaranteed that haltere can not come off from repairing to dash the counterdie that turns over whole type of mould; And the length of annular groove must rise to after top dead center with convenient haltere along with balance post rod greater than the stroke of balance post rod, and the haltere of annular groove below can not interfered with the through hole of flat board yet.
Further, said flat board is installed in to repair and dashes on the counterdie end face turn over whole type of mould, falls behind down when balance post rod like this, and dull and stereotyped concordant spacing on the whole type of lower mould will be turned over repairing to dash in the top of haltere spill annular groove, can not influence the work of mould.
The method of balancing load is through the use of haltere in the die production of the present invention; Effectively solved the problem of press air cushion unbalance loading; Mould and equipment are played a very good protection, and the quality stability of the rolled-up stock that liquidates also plays a good role, and has good practicability.
Description of drawings
Fig. 1 is in the method for balancing load in the die production of the present invention, the structure chart during mould closes.
Fig. 2 is the mounting structure figure of haltere in the method for balancing load in the die production of the present invention.
The specific embodiment
Contrast accompanying drawing below; Through the description to embodiment, the effect of mutual alignment between the shape of specific embodiments of the invention such as related each member, structure, the each several part and annexation, each several part and operation principle etc. are done further to specify.
Embodiment 1:
In the mould of uniting installation as shown in Figure 1, two molds have been installed on the lower bolster 1, a mold is that draw forming class mould 2, one covers turn over whole type of mould 3 for repairing to dash; Wherein draw forming class mould 2 is to need to adopt air cushion; It is blank holder 5 that press air cushion 8 is passed to auxiliary mould----through air-cushion eject-rod 4 with strength; The effect of pressure-pad-force is provided in forming process, is convenient to die 22, punch 23 and blank holder 5 and draws flanging.And repairing towards turning over whole type of mould 3 of opposite side do not need air cushion, but in such cases, press air cushion 8 eccentricity ratios are more serious, and long-term production is bigger to the air cushion damage, can cause the pressing precision variation, quality risks such as product quality of production instability.
For addressing this problem; Present embodiment turns in the whole type of mould 3 at Xiu Chong and is provided with haltere 6; The bottom of haltere 6 is repaiied the balance post rod 7 that dashes the counterdie 32 that turns over whole type of mould 3 and is offseted with from bottom to top passing; The patrix 31 that the top of haltere 6 and Xiu Chong turn over whole type of mould 3 offsets, and the bottom of air-cushion eject-rod 4 and balance post rod 7 all offsets with press air cushion 8, so stroke is identical and synchronization action.
Because the motion of haltere 6 promotes through balance post rod 7; And blank holder 5 is to promote through air-cushion eject-rod 4; Air-cushion eject-rod 4 is consistent with balance post rod 7 strokes, in the mould whole process of production, when draw forming class mould die 22 contacts with blank holder 5; Repair to dash and turn over whole type of upper mould 21 and also contact with haltere 6 simultaneously, so just guaranteed the stress balance of press air cushion 8.
Above-mentioned haltere 6 can arrange according to the actual design situation, and is distributed in as far as possible than the outside, makes that press air cushion 8 stands under load are even.
As shown in Figure 2, the top of haltere 6 is provided with the annular groove 61 of diameter less than the excellent body diameter of haltere; Repair and dash counterdie 32 end faces turn over whole type of mould 3 and utilize bolt to be equipped with dull and stereotyped 9, dull and stereotyped 9 to be provided with through hole, the diameter of this through hole is less than the diameter of the excellent body of haltere 6 and greater than the diameter of annular groove 61.When haltere 6 fell along with balance post rod 7, the excellent body of the haltere of annular groove 61 tops will be stuck in dull and stereotyped 9 through hole, guaranteed that haltere 6 can not come off from repairing to dash the counterdie 32 that turns over whole type of mould 3; And the length of annular groove 61 must rise to after top dead center with convenient haltere along with balance post rod 7 greater than the stroke of balance post rod 7, and the haltere 6 of annular groove 61 belows can not interfered with dull and stereotyped 9 through hole yet.
Claims (5)
1. the method for balancing load in the die production; On same work top, be furnished with draw forming class mould and Xiu Chong and turn over whole type of mould; The blank holder of said draw forming class mould with from bottom to top pass draw forming class die cushion push rod and offset; It is characterized in that said repairing between the upper die and lower die that turn over whole type of mould is provided with haltere; The bottom of said haltere is repaiied the balance post rod that dashes the counterdie that turns over whole type of mould and is offseted the identical and synchronization action of stroke of said air-cushion eject-rod and balance post rod with from bottom to top passing.
2. the method for balancing load in the die production according to claim 1 is characterized in that said repairing towards the counterdie that turns over whole type of mould is provided with guide pin bushing, and said haltere passes guide pin bushing and is slidingly matched with guide pin bushing.
3. the method for balancing load in the die production according to claim 1 and 2 is characterized in that said repairing towards the counterdie that turns over whole type of mould is provided with the disconnecting prevention structure that prevents that balance post rod from coming off.
4. the method for balancing load in the die production according to claim 3 is characterized in that the top of said haltere is provided with the annular groove of diameter less than the excellent body diameter of haltere, and said annular groove length is greater than the stroke of balance post rod; Said disconnecting prevention structure is to be installed on to repair the flat board that dashes the counterdie end face turn over whole type of mould, and said flat board is provided with through hole, and the diameter of said through hole is less than the diameter of the excellent body of haltere and greater than the diameter of annular groove.
5. the method for balancing load in the die production according to claim 4 is characterized in that said flat board is installed in to repair to dash on the counterdie end face turn over whole type of mould.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201110423164 CN102416421B (en) | 2011-12-16 | 2011-12-16 | Method for balancing loads during mold production |
Applications Claiming Priority (1)
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CN 201110423164 CN102416421B (en) | 2011-12-16 | 2011-12-16 | Method for balancing loads during mold production |
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CN102416421A true CN102416421A (en) | 2012-04-18 |
CN102416421B CN102416421B (en) | 2013-06-12 |
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CN 201110423164 Active CN102416421B (en) | 2011-12-16 | 2011-12-16 | Method for balancing loads during mold production |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107442653A (en) * | 2017-08-14 | 2017-12-08 | 广东工业大学 | A kind of multistation fine blanking die and its instant bascule of unbalance loading |
CN110802174A (en) * | 2019-11-25 | 2020-02-18 | 奇瑞汽车股份有限公司 | Drawing die with anti unbalance loading structure |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB233111A (en) * | 1924-04-07 | 1925-05-07 | Mooney Ltd Ag | Apparatus for forming shoe shanks |
JPS5785699A (en) * | 1980-11-17 | 1982-05-28 | Nissan Motor Co Ltd | Pressing device |
WO1989002793A1 (en) * | 1987-09-24 | 1989-04-06 | Smedberg Kenneth L | Power press with improved cushioning system |
CN101259505A (en) * | 2007-12-27 | 2008-09-10 | 奇瑞汽车股份有限公司 | Association mounting mold structure and mounting debugging method thereof |
CN201446186U (en) * | 2009-07-28 | 2010-05-05 | 张仕浪 | Punching riveting mold of a combination hinge connection slice |
CN101733325A (en) * | 2009-12-10 | 2010-06-16 | 昌辉(上海)科技集团股份有限公司 | Side hole progressive die |
CN201776358U (en) * | 2010-08-06 | 2011-03-30 | 北京机电研究所 | Precision stamping die independent lubricating mechanism and progressive precision stamping die |
CN201791829U (en) * | 2010-08-12 | 2011-04-13 | 重庆市华青汽车配件有限公司 | Drawing die device for inner plates of left and right doorsills |
-
2011
- 2011-12-16 CN CN 201110423164 patent/CN102416421B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB233111A (en) * | 1924-04-07 | 1925-05-07 | Mooney Ltd Ag | Apparatus for forming shoe shanks |
JPS5785699A (en) * | 1980-11-17 | 1982-05-28 | Nissan Motor Co Ltd | Pressing device |
WO1989002793A1 (en) * | 1987-09-24 | 1989-04-06 | Smedberg Kenneth L | Power press with improved cushioning system |
CN101259505A (en) * | 2007-12-27 | 2008-09-10 | 奇瑞汽车股份有限公司 | Association mounting mold structure and mounting debugging method thereof |
CN201446186U (en) * | 2009-07-28 | 2010-05-05 | 张仕浪 | Punching riveting mold of a combination hinge connection slice |
CN101733325A (en) * | 2009-12-10 | 2010-06-16 | 昌辉(上海)科技集团股份有限公司 | Side hole progressive die |
CN201776358U (en) * | 2010-08-06 | 2011-03-30 | 北京机电研究所 | Precision stamping die independent lubricating mechanism and progressive precision stamping die |
CN201791829U (en) * | 2010-08-12 | 2011-04-13 | 重庆市华青汽车配件有限公司 | Drawing die device for inner plates of left and right doorsills |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107442653A (en) * | 2017-08-14 | 2017-12-08 | 广东工业大学 | A kind of multistation fine blanking die and its instant bascule of unbalance loading |
CN107442653B (en) * | 2017-08-14 | 2019-03-29 | 广东工业大学 | A kind of multistation fine blanking die and its instant balancing device of unbalance loading |
CN110802174A (en) * | 2019-11-25 | 2020-02-18 | 奇瑞汽车股份有限公司 | Drawing die with anti unbalance loading structure |
Also Published As
Publication number | Publication date |
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CN102416421B (en) | 2013-06-12 |
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