CN102411045A - Measuring instrument for trace moisture in oil - Google Patents
Measuring instrument for trace moisture in oil Download PDFInfo
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- CN102411045A CN102411045A CN2011102240400A CN201110224040A CN102411045A CN 102411045 A CN102411045 A CN 102411045A CN 2011102240400 A CN2011102240400 A CN 2011102240400A CN 201110224040 A CN201110224040 A CN 201110224040A CN 102411045 A CN102411045 A CN 102411045A
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Abstract
The invention relates to a measuring instrument for trace moisture in oil. The measuring instrument for trace moisture in oil adopts a physical measuring method to measure trace moisture in oil, and has no need for chemical reagent, no chemical reaction, no toxic hazard to operation staff, no environmental pollution, and low operation cost, thus realizing a whole measuring process of green environmental protection. The measuring instrument of the invention has simple operation and no need for preparing and storing chemical reagents, and can automatically realize quantitative sampling, oil-moisture separation, moisture vaporization, moisture measuring, as well as trace moisture content calculation.
Description
Technical field
The present invention relates to a kind of instrument of measuring micro-moisture in the oil, the physical measurement device of micro-moisture in especially a kind of measuring transformer oil.
Background technology
Mainly being present in the transformer insulation oil on little water theory in the transformer oil with the form of free, dissolving, emulsification. temperature is high more; The ability of dissolving moisture is strong more in the transformer oil; The moisture that can dissolve is just many more; In the time of 0 ℃; Moisture dissolves 0.02 g/kg, is 0.8 g/kg_l in the time of 100 ℃. because the temperature of transformer when operation is 80～100 ℃, the solubleness of water is very high; Moisture is to be present in the transformer insulation oil uniformly with dissolved form in actual motion. only when transformer is out of service; Temperature descends, and is in hypersaturated state, and the moisture in the transformer oil just mainly is present in the bottom of fuel tank with free form. along with the long-time running of transformer; Because can making, some objective or subjective factors sneak into some gases and moisture in the transformer oil; The existence of these gaseous impuritieies and micro-moisture greatly reduces the insulating property of transformer oil, has quickened the ager process of insulation system, also can cause the shelf depreciation of transformer to puncture and the generation bubble; This has not only shortened the normal serviceable life of transformer; When serious even also can cause the generation of some accidents, cause tremendous loss and harm. in view of the consequence that micro-water content in the transformer oil exceeds standard and possibly bring, transformer all need carry out little water detection putting into operation before; Otherwise if micro-water content exceeds standard; Newly-built transformer station just can't put into operation. and general transformer is in operation the massfraction of little water should be less than 20 * 10. and the generation of the accident that causes because micro-water content exceeds standard in order to avoid has as far as possible become a heat subject of Recent study to the detection of water cut in the transformer insulation oil. and as far back as 1987, China put into effect GB/T7600-1987 transformer oil determination of moisture in service method (coulometry) and 2 standards of GB/T7601-1987 transformer oil aquametry in service (vapor-phase chromatography). and American society association has introduced about the method for water content in crude oil detection and has provided relevant criterion.
Little water detection is the focus of studying both at home and abroad in recent years in the transformer oil, develops very fast. but also do not have a kind of detection method can detect the content of little water in the transformer oil very exactly so far.Measuring method commonly used at present has following several kinds:
1, the way of distillation: the way of distillation is a kind of former at first ancient method; Be widely used in industry-by-industry; Like pharmaceutical industry, perfume manufacturing industry or the like. steam distillation, molecularly distilled method, the film way of distillation are main distillating methods commonly used now. and distillation mode commonly used has water distillation, water and steam distillation (water proof distillation), open steam distillation and water diffusion steam distillation. and the way of distillation is used to detect the principle of transformer oil micro-water content: it is mixed to get certain sample and specific solvent; Put into distilling apparatus and carry out distillation and reflux; Heat about 3 h, till the moisture that distills out no longer increases, stop heating; In condenser, be cooled to room temperature, measure the content of the moisture that distills out.
The remarkable advantage of the method is that principle is very simple, but the time spent is oversize, and is affected by environment very big, and analysis efficiency and accuracy are all very low, and error is bigger.
2, the essence of Ka Er one Fei Xiufa karl Fischer method is to utilize chemical reaction to carry out little water to detect; The moisture that can generally be used for measure solid, liquid and gas; Ka Er one Fei Xiufa has 2 kinds of detection methods; A kind of is to stop Ka Er one expense that proposes in nineteen thirty-five by Ka Er one expense to stop volumetric precipitation method; What another kind was that Ka Er one expense that Bai Aide proposes stops that coulometry _ 3 J. extensively adopt by many countries now is the karl Fischer coulometry; It is 50 * 10 following h4 that the moisture of measuring can reach massfraction. coulometry is different according to the kind of institute's test sample article; The titration cell of selecting is also different. and general titration cell commonly used mainly contains iodometric titration pond, silver-colored titration cell and acidometric titration pond or the like. and coulometry detects the principle and the basic identical .2 kind of the Ka Erfeifa method of micro-water content and has all utilized chemical reaction, like neutralization reaction, redox reaction; Precipitation reaction and network and reaction I4 or the like. but the generation of used titrant is different in 2 kinds of methods: and titrant is by adding in the buret in the volumetric method; In the continuous current coulometric titration, then produce in solution through electrolysis with continuous current. all want your expense of test card to stop the titer of reagent before the each work of volumetric method, judge whether reagent lost efficacy, to guarantee the accuracy of measurement result. in the coulometry Ka Er one expense not reagent can use continuously; Need not to change, work is revised in the inefficacy that need not to carry out reagent.
The advantage of the method is that analysis speed is fast, and is highly sensitive, and accuracy is high; Can be widely used in automatic context of detection, important use arranged in fields such as petrochemical complex, medicine, food, environment measurings. shortcoming is that negative reaction is more, when detecting, will consider several factors. in addition; When experimentizing with Ka Er one Fei Xiufa; Should be noted that the cleanliness of titration cell, the titration parameters of choice is also noted that in titration the pseudotitration terminal point phenomenon that occurs once in a while and the relative humidity of air. the chemical reagent that uses in the measurement contains certain toxicity; Can influence experimenter's health to misoperation, discarded reagent also can cause certain pollution to environment.
3, gravimetric method: gravimetric method is environmental chemistry subject a kind of measuring method commonly used; China has put into effect the gravimetry method of the standard GB11901-89 of People's Republic of China (PRC) water quality suspension, the gravimetry method of GB/T 15265-94 surrounding air depositing dusts, and GB/T 11,899 891,990 07-01 implements the gravimetry method of water quality sulfate. and the little water gaging of gravimetric method does not also have relevant national standard; Its ultimate principle is to utilize the density of oil different with the density of water; Get the oil sample of certain volume, under vacuum condition, at first calculate the weight of desirable pure oil sample; Measure the weight of the oil sample of mixed little water again; Obtain both weight differences, calculate the volume of water again, promptly known the content of little water in the oil.
The advantage of the method is that principle is simpler, but owing to usually be mixed with gaseous impurities in the oil, causes the gravimetric method precision not high.
4, the ultimate principle of specific inductive capacity method the method: utilize in the transformer oil oily different with the specific inductive capacity of water; The specific inductive capacity that how much has determined transformer oil of Water in oil; Sensor is capacitive temperature sensor, humidity sensor; Sensor is immersed in the oil; The variation of specific inductive capacity causes changes in capacitance, thus through recording the changes in capacitance amount through calculating the content that obtains little water. there is certain requirement in system to capacitive transducer, can transmit long distance or the like like highly sensitive, output signal. and the output of signal and measurement obtain through host computer and slave computer.
The advantage of the method is to have reached the online detection of little water in the oil; Accuracy is high; Can directly see moisture by microcomputer; But the susceptibility to electric capacity has very strong requirement, often because the susceptibility of material is used the accuracy reduction that descends and cause testing result after a period of time. and measurement result is influenced by variation of ambient temperature easily.
Summary of the invention
The purpose of this invention is to provide micro-moisture measuring instrument in a kind of oil, to solve the weak point of existing measurement mechanism.
For realizing above-mentioned purpose; The present invention adopts following technical scheme: micro-moisture measuring instrument in a kind of oil comprises sample introduction measurement conversion equipment, the quantitative sampling container that is used to get quantitative oil sample to be measured with sample introduction and measurement two states handoff functionality, oil and water separation post and the survey sensor with import and outlet; Said survey sensor comprises humidity sensor and flow sensor; Said sample introduction is measured conversion equipment and is provided with oil-in and oil drain out, air intake opening and gas outlet, overflow gas port and exhausr port, separates import and separates outlet, quantitatively import and quantitatively exporting, and said quantitative sampling container is connected between quantitative import and quantitative the outlet; Said excessive gas port is communicated with gas mixing pipe road before the flow control valve on the airintake direction; Said oil and water separation post is located at and is separated outlet and separate on the pipeline set between the import, the import of oil and water separation post with separate outlet and link to each other, the outlet of oil and water separation post with separate import and be connected; Said survey sensor is located at the endpiece of measuring the conversion equipment gas outlet; When the sample introduction state, oil-in, quantitatively import, quantitative sampling container, quantitatively outlet and oil-out are communicated with the formation in-line successively, and air intake opening, gas outlet and survey sensor are communicated with successively and constitute carrier gas Humidity Detection pipeline; When the state of measurement; Oil-in and oil drain out short circuit; Air intake opening, quantitatively outlet, quantitative sampling container, quantitatively import, separation import, oil and water separation post, separation outlet, gas outlet and survey sensor are communicated with formation successively and measure pipeline, the excessive air pipe of gas port and the exhausr port connection formation of overflowing.
This measuring instrument is when the sample introduction state, and the gas port that overflows, separation outlet, oil and water separation post, separation import and exhausr port connect and compose the blowback pipeline to the oil and water separation post successively.
Said oil and water separation post, sample introduction measure conversion equipment and the quantitative sampling container all is located in the constant temperature measurement case.
This measuring instrument also is provided with the control circuit that has microprocessor and reaches and display circuit, and the input of the signal of microprocessor links to each other with the signal output of survey sensor in the said control circuit, and the shows signal output of microprocessor links to each other with display circuit.
The endpiece of said measurement conversion equipment gas outlet is connected with survey sensor through a vaporizer, and the import of said vaporizer links to each other with the gas outlet that appearance is measured conversion equipment, and the outlet of vaporizer is connected with survey sensor; Vaporizer is provided with a vaporization oil drain out that is used for through draining valve control; This vaporizer also is located in the said constant temperature measurement case.
The vent line that said air intake opening is used for being connected with the carrier gas source of the gas is provided with the carrier gas humidity control apparatus; This regulating device comprises gas mixing pipe road, humidification pipeline and dry gas pipeline; Be respectively equipped with flow control valve, carrier gas humidity regulation valve and air inlet adjustment valve on said gas mixing pipe road, humidification pipeline and the dry gas pipeline; Connect with the gas mixing pipe road after humidification pipeline and the parallel connection of dry gas pipeline; The outlet on gas mixing pipe road is connected with the air intake opening that sample introduction is measured conversion equipment, and the entrance point of humidification pipeline is provided with the constant temperature water pot that is used for carrier gas is added moisture.
Be provided with a vapour lock between said excessive gas port and the gas mixing pipe road before the flow control valve on the airintake direction.
It is two ten-way valves with ten valve ports that said sample introduction is measured conversion equipment, and said oil-in and separate import, quantitative import and quantitatively exports corresponding respectively ten valve ports that are connected two ten-way valves correspondences with oil drain out, air intake opening and gas outlet, excessive gas port and exhausr port, separation outlet.
Said two ten-way valves comprise the valve seat of tubular; Be rotatably equipped with corresponding tubular spool in the said valve seat; Valve seat outer circumferentially evenly is interval with ten valve ports, on the circumferencial direction corresponding to each valve port on the said spool, is evenly equipped with five connected chambers, and the span of each connected chamber on circumference coincide and be communicated with the adjacent valve port of two correspondences; Clockwise or when reversing 1/10th circumference at said spool, make any valve port or valve port of reversing when putting next-door neighbour clockwise through corresponding connected chamber connection with it.
Said oil and water separation post comprises outer tube, import and outlet, is provided with the disengagement chamber and the evaporation cavity of connection in the outer tube, and said disengagement chamber is connected with import, and evaporation cavity is connected with outlet, is provided with the oil and water separation particle in the disengagement chamber.
Said constant temperature water pot comprises the cylindricality tank body with cavity, and tank body has certain thickness perisporium, is provided with heating rod in the tank body perisporium; Be provided with water tank in the cavity of tank body, water tank upper end is provided with cover plate, and cover plate is provided with carrier gas inlet that is used for the plug-in mounting draft tube and the carrier gas outlet that is used for the plug-in mounting escape pipe, said draft tube in water tank, extend be used for water tank in added water fully contact; The tank body of said constant temperature water pot is provided with heat-insulation layer outward; Be provided with temperature sensor on the said cover plate and within heat-insulation layer.
The present invention adopts micro-moisture measuring instrument in the oil that the physical measurement method is adopted in the measurement of micro-moisture in the oil, does not need chemical reagent, does not have any chemical reaction; To operating personnel's nonhazardous; Environmentally safe, operating cost is low, has realized whole measuring process environmental protectionization.Measuring process is simple to operate, need not prepare and preserve chemical reagent, can realize automatically that quantitative sampling, oil and water separation, moisture vaporization, moisture measurement, micro-water content calculate.
Description of drawings
Fig. 1 is the sample introduction status architecture schematic diagram of micro-moisture measuring instrument in the oil;
Fig. 2 is the measurement status architecture schematic diagram of micro-moisture measuring instrument in the oil;
Fig. 3 is the structural drawing of oil and water separation post;
Fig. 4 is the outside drawing of two ten-way valves;
Fig. 5 is the cut-open view of two ten-way valve spools;
Fig. 6 is the principle schematic of first kind of connected state of two ten-way valves;
Fig. 7 is the principle schematic of second kind of connected state of two ten-way valves;
Fig. 8 is the structural drawing of constant temperature water pot;
Figure 10 is the structural representation of constant temperature measurement case;
Figure 11 utilizes measuring instrument shown in Figure 9 to measure the process flow diagram of micro-moisture method in the oil.
Embodiment
Below in conjunction with concrete embodiment the present invention is done further introduction.
Like Fig. 1～shown in Figure 2 is the structure principle chart of micro-moisture physical measurement appearance in the oil; Can know that by figure this device comprises sample introduction measurement conversion equipment 11, the quantity tube 12 that is used to get quantitative oil sample to be measured with sample introduction and measurement two states handoff functionality, oil and water separation post 13 and the survey sensor with import and outlet; Survey sensor comprises flow sensor 141 and humidity sensor 142; Sample introduction measure conversion equipment be provided with oil-in 1 with oil drain out 2, air intake opening 4 and gas outlet 5, overflow gas port 7 and exhausr port 8, separates and exports 6 and and separate import 9, quantitative import 3 and quantitatively export 10, quantitative sampling container 12 is connected quantitative import 3 and quantitatively exports between 10; Overflow gas port be communicated with along the vent line before of flow control valve on the airintake direction; Oil and water separation post 13 is located at and is separated outlet 6 and separate on the pipeline set between the import 9, the outlet of oil and water separation post with separate import and be connected; Survey sensor is located at the endpiece of measuring conversion equipment gas outlet 5; When the sample introduction state; Oil-in, quantitatively import, quantitative sampling container, quantitatively outlet and oil-out are communicated with the formation in-line successively; Excessive gas port, separation outlet, oil and water separation post, separation import and exhausr port connect and compose the blowback pipeline successively, and air intake opening, gas outlet and survey sensor are communicated with formation carrier gas Humidity Detection pipeline successively; When the state of measurement; Oil-in and oil drain out short circuit; Air intake opening, quantitatively outlet, quantitative sampling container, quantitatively import, separation import, oil and water separation post, separation outlet, gas outlet and survey sensor are communicated with formation successively and measure pipeline, the excessive air pipe of gas port and the exhausr port connection formation of overflowing.
The vent line that air intake opening 4 is used for being connected with the carrier gas source of the gas is provided with the carrier gas humidity control apparatus; This device comprises gas mixing pipe road 151, humidification pipeline 152 and dry gas pipeline 153; Be respectively equipped with flow control valve 161, carrier gas humidity regulation valve 162 and air inlet adjustment valve 163 on gas mixing pipe road, humidification pipeline and the dry gas pipeline; Humidification pipeline 152 all is communicated with gas mixing pipe road 151 with dry gas pipeline 153; The outlet on gas mixing pipe road is connected with the air intake opening 4 that sample introduction is measured conversion equipment, and the entrance point of humidification pipeline is provided with the constant temperature water pot 17 that is used for carrier gas is added moisture; Overflow gas port 7 with between flow control valve on the airintake direction 161 gas mixing pipe road before, be provided with a vapour lock 18.
High pure nitrogen is selected in the carrier gas of present embodiment for use; Oil sample quantitative sampling container adopts quantity tube and other auxiliary discharge equipments, realizes the purpose of accurate quantification sampling, and oil sample to be measured injects the unnecessary oil sample in back can discharge automatically, and the oil sample volume that at every turn gets into measurement mechanism is identical, reduces personal error, improves measuring accuracy; Sample introduction is measured conversion equipment 11 and is selected two ten-way valves with ten valve ports for use, and oil-in and separate import, quantitative import and quantitatively exports corresponding respectively ten valve ports that are connected two ten-way valves correspondences with oil drain out, air intake opening and gas outlet, excessive gas port and exhausr port, separation outlet.
Be illustrated in figure 1 as sample introduction status architecture schematic diagram of the present invention, the connection status of five pairs of valve ports can be accomplished following work like figure at the sample introduction state in this moment two ten-way valves:
(1) given buret quantitative refueling: with oil-in, quantitatively import, quantity tube, quantitatively outlet and oil-out are communicated with the formation in-line successively; Oil sample gets into quantity tube from oil-in; With quantitatively being full of oil sample to be measured in the quantity tube, unnecessary oil is discharged from oil-out;
(2) carrier gas Humidity Detection: carrier gas humidity control apparatus, air intake opening, gas outlet and survey sensor are communicated with formation carrier gas Humidity Detection pipeline successively; High pure nitrogen gets into the gas mixing pipe road from the parallel pipeline of humidification pipeline and dry gas pipeline respectively; Through the humidification pipeline time, passed through the constant temperature water pot; Therefore brought moisture in the carrier gas, the detection of humidity and flow is carried out in the measurement chamber that feeds survey sensor through mixed carrier gas, and carrier gas humidity is detected;
(3) blowback oil and water separation post purifies: the parallel pipeline of humidification pipeline and dry gas pipeline, vapour lock, the gas port that overflows, separates outlet, oil and water separation post, separation import and exhausr port and connect and compose the blowback pipeline successively; Behind the parallel pipeline of high pure nitrogen through humidification pipeline and dry gas pipeline; (i.e. outlet from the oil and water separation post gets into through getting into the oil and water separation post after the vapour lock from top to down; Blow out from its import); Discharge the oil content (avoid different oil samples to mix, influence measuring accuracy) measured oil sample last time, oil and water separation post internal sweep is clean etc. to be measured.
Be illustrated in figure 2 as measurement status architecture schematic diagram of the present invention; The connection status of five pairs of valve ports is like figure in this moment two ten-way valves; Because this moment, quantity tube was quantitatively got oil when sample, so oil-in and oil drain out short circuit can be accomplished following work at the measurement state:
(1) oil sample to be measured in the quantity tube is carried out the carrier gas measurement: carrier gas humidity control apparatus, air intake opening, quantitatively outlet, quantity tube, quantitatively import, separation import, oil and water separation post, separation outlet, gas outlet and survey sensor are communicated with the formation carrier gas successively and measure pipeline; High pure nitrogen becomes the carrier gas that carries standard moisture behind the parallel pipeline through humidification pipeline and dry gas pipeline, gas mixing pipe road; This carrier gas is through behind the quantity tube; Carry quantitative oil sample to be measured simultaneously from getting into the oil and water separation post down; After oil and water separation and evaporation; Stay micro-moisture in standard moisture and the oil sample to be measured in the former carrier gas, these moisture carry out the detection of humidity and flow with the measurement chamber that carrier gas gets into survey sensor, calculate carrier gas humidity and volume; Calculate the water cut in the oil sample through integral algorithm, the standard moisture that this moment, detected moisture deducted in the former carrier gas just can calculate the micro-moisture in the oil sample to be measured;
(2) the unnecessary carrier gas of discharge when measuring: the parallel pipeline of humidification pipeline and dry gas pipeline, vapour lock, excessive gas port and exhausr port are communicated with the excessive air pipe of formation successively; Owing in the gas mixing pipe road, be provided with flow control valve; Therefore has certain pressure in the pipeline; When pressure is big, just need reduce pressure to pipeline, carrier gas this moment is discharged through exhausr port 8 by excessive gas port 7 through vapour lock set on the pipeline between the gas mixing pipe Lu Yuyi gas port 7 before the flow control valve 161 again.
Because carrier gas humidity is constant most important to measurement result, the humidity of carrier gas is exactly the zero point of measuring water content in oil, is the basis that follow-up moisture calculates, so carrier gas humidity is quantitatively regulated just extremely important.High pure nitrogen is told one the tunnel through T-valve and is got into the constant temperature water pot during work; Take Trace Water Vapor out of, mix with high pure nitrogen again, realize that under the condition of constant temperature the humidity of carrier gas is constant; Gas flow through carrier gas humidity regulation valve regulation entering constant temperature water pot reaches the purpose that humidity is quantitatively regulated.
For the moisture that gets into survey sensor fully being vaporized and carrier gas fully mixes; Further oil removing simultaneously; The endpiece of measuring the conversion equipment gas outlet is connected with survey sensor through a vaporizer 23, and vaporizer is provided with a vaporization oil drain out through draining valve control.The import of vaporizer links to each other with the gas outlet that sample introduction is measured conversion equipment; The outlet of vaporizer is connected with survey sensor; Before getting into survey sensor, make the carrier gas that carries steam and a small amount of mist of oil get into the thorough oil removing of vaporizer; Filter the oil content in the carrier gas,, moisture is vaporized fully fully mix with carrier gas to gas heating.The oil that regularly will leach after in addition, vaporizer can be measured is discharged vaporizer through draining valve.
Be illustrated in figure 3 as the structural drawing of oil and water separation post; Can know by figure; This oil and water separation post comprises outer tube 131, import 132 and exports 133, is provided with the disengagement chamber 134 and evaporation cavity 135 of connection in the outer tube, and disengagement chamber is connected with import; Evaporation cavity is connected with outlet, is provided with oil and water separation particle 136 in the disengagement chamber.The import 132 of oil and water separation post is positioned at the upper end in the present embodiment, and outlet 133 is positioned at the lower end, and oil sample to be measured is from circulating down when measuring, and carrier gas is from top to bottom circulated when blowback.Import all is used for being communicated with exterior line through connecting pipe with outlet, and the diameter of connecting pipe is all less than the tube wall diameter of corresponding disengagement chamber and evaporation cavity.
Oil and water separation post in the present embodiment adopts brand-new oil and water separation principle and technology; In the oil and water separation post, fill tiny, smooth stainless shot; Be oil and water separation particle 136, utilize oil different with molecular structure water and separate in that the stainless shot surface tension is different.After 1 measurement finishes; Before injecting next measurement oil sample; Blowback gas circuit in the use device oppositely purges the oil and water separation post, because the stainless shot smooth surface, under the effect of back draught; The residual oil sample that measured last time can be blown out the oil and water separation post rapidly, has guaranteed the accuracy of follow-up measurement.
Like Fig. 4～shown in Figure 5 is the structural drawing of two ten-way valves; The valve seat 111 that comprises tubular; Be rotatably equipped with corresponding tubular spool 112 in the valve seat; Valve seat outer circumferentially evenly is interval with ten valve ports, on the circumferencial direction corresponding to each valve port on the spool, is evenly equipped with 5 connected chambers 114, and the span of each connected chamber on circumference coincide and be communicated with the adjacent valve port of two correspondences; Clockwise or reverse 1/10th circumference constantly at spool; Make any valve port valve port clockwise with it or that reverse next-door neighbour when putting in place be communicated with (as shown in Figure 6) through corresponding connected chamber, be fixedly connected with corresponding handle (not shown) of rotating simultaneously with it on the spool, handle passes through a coupling shaft 113 and is connected with spool.
Like Fig. 6 and Fig. 7 is the synoptic diagram of two kinds of connected states of two ten-way valves, and when original state, 1 and 10,2 and 3,4 and 5,6 and 7,8 and 9 of ten valve ports are interconnected, and are as shown in Figure 6; When valve core rotation 1/10th circumference, ten wrong one of valve ports constitute five pairs, and 1 and 2,3 and 4,5 and 6,7 and 8,9 and 10 of ten valve ports are interconnected, and are as shown in Figure 7.
Be illustrated in figure 8 as the structural drawing of constant temperature water pot, this constant temperature water pot comprises the cylindricality tank body 171 with cavity, and tank body has certain thickness perisporium, is provided with heating rod 172 in the tank body perisporium; Be provided with water tank 173 in the cavity of tank body; The water tank upper end is provided with cover plate 174; Cover plate is provided with the carrier gas inlet that is used for plug-in mounting draft tube 175 and the carrier gas outlet that is used for plug-in mounting escape pipe 176, draft tube 175 in water tank, extend be used for water tank in added water fully contact.The tank body of constant temperature water pot is provided with heat-insulation layer 177 outward; Be provided with temperature sensor 178 on the cover plate and within heat-insulation layer.
Be illustrated in figure 9 as the structural representation of assembled embodiment of the present invention; Can know by figure; This measuring instrument all is installed in the cabinet 19; Oil sample injects from the oil sample injection port 22 of enclosure top, and carrier gas is carried out the adjusting of carrier gas humidity and charge flow rate through carrier gas humidity regulation valve 162 and gas flow regulating valve 161; Vaporizer 23, oil and water separation post 13, two ten-way valves 11 and quantity tube (not shown) all are located at (it is outer that the handle of two ten-way valves is positioned at cabinet) in the constant temperature measurement case 24, and the pipeline between each assembly all connects through the tap connecting leg.Vaporizer 23 links to each other with humidity sensor 142 with flow sensor 141 through the tap connecting leg.Also be provided with power module 20 in the cabinet, have microprocessor control circuit board 27 and with the guidance panel 21 and the display 26 of control linkage; The signal output of flow sensor 141 and humidity sensor 142 links to each other with the display of display circuit with the microprocessor control linkage of control circuit board 27, the shows signal output of microprocessor.
Shown in figure 10 is the structural drawing of constant temperature measurement case, and this constant temperature measurement case comprises a thermostatic box 241, and each internal face of casing from inside to outside is provided with minute surface aluminium foil 242 and heat-insulation layer 246 successively, and the casing inner bottom part is provided with the electric furnace heating wire 243 that is used to heat; Also be provided with fan 244 in the casing; In order accurately to control the temperature in the casing, this measure case also is provided with temperature sensor 245.
This measuring instrument complete machine is a mesa structure, and is small-sized, elegant in appearance, and frontal left is valve centralized operation district, and the right side is the display operation key zone, and display and guidance panel are inclined to the certain angle setting, are convenient to multi angle view.Air inlet, oil extraction and power module, serial ports concentrate on the cabinet rear portion, and the complete machine compact in design is reasonable.
Present embodiment adopts isolated moisture in the capacitor type thin polymer film humidity sensor measurement oil; This type sensor is temperature influence not; Response speed is fast, and the moisture of in integral operation, using the sensor that can not occur flowing through is not by the situation of accumulative total, and volume is easy to install for a short time.In addition, this sensor also in the measurement gas of available other types the sensor of moisture substitute.
Shown in figure 11, utilize this measuring instrument following to the measuring process of micro-moisture in the oil:
(1) starter gear at first is threaded to the sample introduction position with the measurement handle of two ten-way valves, and the constant temperature measurement case is carried out preheating, is heated to predetermined temperature and keeps constant, simultaneously humidity sensor is dewatered;
(2) dehydration finishes after simultaneously the constant temperature measurement case reaches design temperature again, in quantity tube, injects quantitative oil sample to be measured, and the handle of two ten-way valves is threaded to the measuring position, begins to measure;
(3) feed carrier gas, drive oil sample entering humidity sensor to be measured and flow sensor and carry out the measurement of humidity and flow, and the cumulative calculation water cut;
(4) judge whether to satisfy the measurement stop condition, judge promptly whether the humidity value that humidity sensor detects is detection value at zero point: if do not satisfy, just continuation feeds the carrier gas measurement; If satisfy,, calculate fuel-displaced middle micro-water content with the microprocessor of measurement result with the form input circuit plate of electric signal; Show from display screen simultaneously; Store data simultaneously, and can be with the data upload computing machine of storage, printing reports;
(5) handle is threaded to the sample introduction position, blowback oil and water separation post is discharged Residual oil, prepares to measure next time.
The present invention adopts the physical measurement method, does not need chemical reagent, does not have any chemical reaction, to operating personnel's nonhazardous, and environmentally safe, operating cost is low, has realized whole measuring process environmental protectionization.Measuring process is simple to operate, need not prepare and preserve chemical reagent, can realize quantitative sampling, oil and water separation, moisture vaporization, moisture measurement, the storage of micro-water content calculation display automatically.
Claims (10)
1. micro-moisture measuring instrument in the oil is characterized in that: comprise have sample introduction measure conversion equipment with the sample introduction of measuring the two states handoff functionality, be used to get quantitative oil sample to be measured the quantitative sampling container, have the oil and water separation post and the survey sensor of import and outlet; Said survey sensor comprises humidity sensor and flow sensor; Said sample introduction is measured conversion equipment and is provided with oil-in and oil drain out, air intake opening and gas outlet, overflow gas port and exhausr port, separates import and separates outlet, quantitatively import and quantitatively exporting, and said quantitative sampling container is connected between quantitative import and quantitative the outlet; Said excessive gas port is communicated with gas mixing pipe road before the flow control valve on the airintake direction; Said oil and water separation post is located at and is separated outlet and separate on the pipeline set between the import, the import of oil and water separation post with separate outlet and link to each other, the outlet of oil and water separation post with separate import and be connected; Said survey sensor is located at the endpiece of measuring the conversion equipment gas outlet; When the sample introduction state, oil-in, quantitatively import, quantitative sampling container, quantitatively outlet and oil-out are communicated with the formation in-line successively, and air intake opening, gas outlet and survey sensor are communicated with successively and constitute carrier gas Humidity Detection pipeline; When the state of measurement; Oil-in and oil drain out short circuit; Air intake opening, quantitatively outlet, quantitative sampling container, quantitatively import, separation import, oil and water separation post, separation outlet, gas outlet and survey sensor are communicated with formation successively and measure pipeline, the excessive air pipe of gas port and the exhausr port connection formation of overflowing.
2. micro-moisture measuring instrument in the oil according to claim 1 is characterized in that: this measuring instrument is when the sample introduction state, and the gas port that overflows, separation outlet, oil and water separation post, separation import and exhausr port connect and compose the blowback pipeline to the oil and water separation post successively.
3. micro-moisture measuring instrument in the oil according to claim 1 is characterized in that: said oil and water separation post, sample introduction measure conversion equipment and the quantitative sampling container all is located in the constant temperature measurement case.
4. micro-moisture measuring instrument in the oil according to claim 1; It is characterized in that: this measuring instrument also is provided with the control circuit that has microprocessor and reaches and display circuit; The input of the signal of microprocessor links to each other with the signal output of survey sensor in the said control circuit, and the shows signal output of microprocessor links to each other with display circuit.
5. micro-moisture measuring instrument in the oil according to claim 3; It is characterized in that: the endpiece of said measurement conversion equipment gas outlet is connected with survey sensor through a vaporizer; The import of said vaporizer links to each other with the gas outlet that appearance is measured conversion equipment, and the outlet of vaporizer is connected with survey sensor; Vaporizer is provided with a vaporization oil drain out that is used for through draining valve control; This vaporizer also is located in the said constant temperature measurement case.
6. according to micro-moisture measuring instrument in any described oil of claim 1～5; It is characterized in that: the vent line that said air intake opening is used for being connected with the carrier gas source of the gas is provided with the carrier gas humidity control apparatus; This regulating device comprises gas mixing pipe road, humidification pipeline and dry gas pipeline; Be respectively equipped with flow control valve, carrier gas humidity regulation valve and air inlet adjustment valve on said gas mixing pipe road, humidification pipeline and the dry gas pipeline; Connect with the gas mixing pipe road after humidification pipeline and the parallel connection of dry gas pipeline, the outlet on gas mixing pipe road is connected with the air intake opening that sample introduction is measured conversion equipment, and the entrance point of humidification pipeline is provided with the constant temperature water pot that is used for carrier gas is added moisture.
7. according to micro-moisture measuring instrument in any described oil of claim 1, it is characterized in that: be provided with a vapour lock between said excessive gas port and the gas mixing pipe road before the flow control valve on the airintake direction.
8. micro-moisture measuring instrument in the oil according to claim 1; It is characterized in that: it is two ten-way valves with ten valve ports that said sample introduction is measured conversion equipment, and said oil-in and separate import, quantitative import and quantitatively exports corresponding respectively ten valve ports that are connected two ten-way valves correspondences with oil drain out, air intake opening and gas outlet, excessive gas port and exhausr port, separation outlet; Said two ten-way valves comprise the valve seat of tubular; Be rotatably equipped with corresponding tubular spool in the said valve seat; Valve seat outer circumferentially evenly is interval with ten valve ports, on the circumferencial direction corresponding to each valve port on the said spool, is evenly equipped with five connected chambers, and the span of each connected chamber on circumference coincide and be communicated with the adjacent valve port of two correspondences; Clockwise or when reversing 1/10th circumference at said spool, make any valve port or valve port of reversing when putting next-door neighbour clockwise through corresponding connected chamber connection with it.
9. micro-moisture measuring instrument in the oil according to claim 1; It is characterized in that: said oil and water separation post comprises outer tube, import and outlet; Be provided with the disengagement chamber and the evaporation cavity of connection in the outer tube; Said disengagement chamber is connected with import, and evaporation cavity is connected with outlet, is provided with the oil and water separation particle in the disengagement chamber.
10. micro-moisture measuring instrument in the oil according to claim 1 is characterized in that: said constant temperature water pot comprises the cylindricality tank body with cavity, and tank body has certain thickness perisporium, is provided with heating rod in the tank body perisporium; Be provided with water tank in the cavity of tank body, water tank upper end is provided with cover plate, and cover plate is provided with carrier gas inlet that is used for the plug-in mounting draft tube and the carrier gas outlet that is used for the plug-in mounting escape pipe, said draft tube in water tank, extend be used for water tank in added water fully contact; The tank body of said constant temperature water pot is provided with heat-insulation layer outward; Be provided with temperature sensor on the said cover plate and within heat-insulation layer.
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| CN201110224040.0A CN102411045B (en) | 2011-08-05 | 2011-08-05 | Measuring instrument for trace moisture in oil |
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| CN201110224040.0A CN102411045B (en) | 2011-08-05 | 2011-08-05 | Measuring instrument for trace moisture in oil |
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Address after: 450001 Henan city of Zhengzhou province high tech Industrial Development Zone Long Chun Road No. 10 Patentee after: Power Polytron Technologies Inc Address before: 450001, No. ten, Chun Yang Road, hi tech, Henan, Zhengzhou Patentee before: Zhengzhou GL Tech Company |