CN102410555B - Composite sealing brush for air preheater - Google Patents

Composite sealing brush for air preheater Download PDF

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Publication number
CN102410555B
CN102410555B CN2011103165676A CN201110316567A CN102410555B CN 102410555 B CN102410555 B CN 102410555B CN 2011103165676 A CN2011103165676 A CN 2011103165676A CN 201110316567 A CN201110316567 A CN 201110316567A CN 102410555 B CN102410555 B CN 102410555B
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CN
China
Prior art keywords
mentioned
brush
supporting plate
air preheater
baffle plate
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Expired - Fee Related
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CN2011103165676A
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Chinese (zh)
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CN102410555A (en
Inventor
顾新民
蒋国
石伟伟
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Dalian Free Trade Zone Huahong Industrial Technology Co ltd
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JIANGSU TURBINE SEAL HIGH-TECHNOLOGY Co Ltd
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Priority to CN2011103165676A priority Critical patent/CN102410555B/en
Publication of CN102410555A publication Critical patent/CN102410555A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

Abstract

The invention discloses a composite sealing brush for an air preheater. The composite sealing brush comprises a baffle, a supporting plate, a swob and a supporting sheet, wherein the swob comprises a clamping piece, a wire brushing bundle, a flexible sheet and a core wire; the baffle and the supporting plate are partly attached to form a fixed connection; an opened fixing cavity for fixing the swob is formed at the separation position between the baffle and the supporting plate; the clamping piece positioned at the outermost side of the swob is fixedly connected with the baffle and the supporting plate which are used for forming the fixing cavity; and the root of the supporting sheet is fixed between the clamping piece and the supporting plate, and the free end of the supporting sheet extends outward. The composite sealing brush has the beneficial effect that the sealing brush can be prepared by a profiling process so as to achieve higher shaping precision; by adopting an artful bending structure, the possibility of welding deformation is low, and the sealing brush is more convenient in assembly and debugging, thus the yield can be greatly improved; and meanwhile the sealing property and the use reliability can be greatly improved. Therefore, the composite sealing brush can completely replace the existing sealing fin.

Description

A kind of air preheater composite seal brush
Technical field
The present invention relates to a kind of sealing brush, be specifically related to a kind of air preheater composite seal brush, belong to sealing brush technical field.
Background technology
Heat power plant boiler adapted air preheater generally has two kinds of tubular type and swingings, wherein rotary regenerative air preheater because of compact conformation, characteristics such as floor space is little, the steel consumption amount is little by the large-scale power station extensive use.Because rotary regenerative air preheater adopts the single track Sealing Technology more, adds installation deviation and factors such as long-time running wearing and tearing and thermal deformation, causes the air leak rate of air curtain of unit bigger than normal, it is the ubiquitous problem of station boiler of using this equipment.
Leaking out of rotary regenerative air preheater can be divided into two parts: structure is leaked out (or claiming to carry to leak out) and is directly leaked out.Because air preheater inside is divided into some storehouses lattice, it is inevitably that this structure determines structure to leak out, and generally speaking, the leak out share of the total inleakage of duty gas preheater of this part is less, less than 10%.The form of mainly leaking out of air preheater is for directly leaking out, inevitably there is the gap between the sound of rotary regenerative air preheater, the blast of wind pressure ratio secondary blast and fume side is high a lot of again, under the effect of pressure reduction, wind direction secondary side and fume side are directly leaked and the secondary wind direction fume side is leaked out.Leaking out not only increases the boiler exhaust gas heat loss, and has increased the weight of the equipment cold end corrosion that causes because the cigarette temperature drop is low, has also increased the blower fan power consumption, also can directly influence boiler output because of deficiency in draught when the problem of leaking out is serious.
The rotary regenerative air preheater conventional seals adopts the gapped Sealing Technology of rigidity, keeps a minimum clearance between sound, reaches the minimum of leaking out.Because the mushroom deformation problem of air preheater rotating cylinder, and this distortion constantly changes with the load environment temperature, makes static seal be difficult to reach the gap width an of the best.The gap is too small, easily produces the sound friction between diaphragm seal and the fanning strip, directly threatens the safe operation of equipment; Excesssive gap, the air-heater leakage rate is big, has influenced the economical operation of unit again.
Air preheater brush Sealing Technology is the air preheater flexible sealing technology of newly-developed, and its core component brush silk adopts a high-temperature alloy to make, and the meeting of brush silk freely change angle and cooperates with it when contact with fanning strip, forms a sealing surface.Coefficient of friction between brush silk and the fanning strip is less, and both can not cause rigid damage to fanning strip at flexible contact.The brush silk has good resilience, can restore to the original state rapidly when entering nonclient area, thereby can keep lower air leak rate of air curtain for a long time.The sealing of air preheater brush is rotated jerk value requirement reduction to the both ends of the surface of rotating cylinder and the depth of parallelism, flatness and the rotating cylinder of fanning strip, maintenance duration and workload have been reduced, can also adapt to simultaneously rotating cylinder mushroom deformation in various degree under the different load, make that the air leak rate of air curtain of air preheater can both remain on a reduced levels under arbitrary load.For the air preheater that adopts common rigidity diaphragm seal sealing, its air leak rate of air curtain is 6%-10% when operating mode is good, during poor sealing even reach 20%-30%.Test data shows, adopts the sealing of air preheater brush can be so that its air leak rate of air curtain is reduced to 3%-6%, and is subjected to the influence of load variations less, can keep higher sealing effectiveness for a long time.
Air preheater brush seal operation environment is very abominable, contains gases such as oxysulfide, nitrogen oxide in the high-temperature flue gas, easily forms dew point corrosion at cold junction, is mingled with solid particles such as coal ash simultaneously in the flue gas, constantly washes away sealing device.Consider above factor, simultaneously for reaching better sealing effectiveness, generally install a brush sealing assembly additional in the former diaphragm seal of air preheater position, but not directly change former diaphragm seal, so air preheater rotating cylinder gross weight increases, loading ability of bearing increases, and starting current also can increase thereupon, to the electric part requirement raising of equipment.
Chinese patent ZL 200620113790.5 discloses the rotary regenerative air preheater that has brush sealing, pointed out sealing property that the brush sealing is excellent and with the assembly relation of each parts of air preheater, but not to the specific constructive form explanation of brush sealing.Air preheater equipment is huge, and brush sealing adopts the mode of complete assembly welding to have problems such as welding deformation, thermal stress are big, thus nowadays on the market common air preheater brush seal structure mostly be bolt clamping structure greatly.The whole sealing device complex structure, heavy unusually, starting current increases comparatively obvious.Complicated clamping can not guarantee precision, and production efficiency is also lower.The air preheater brush is sealed under the duty and generally contacts with the fanning strip interference, be subjected to an intermittent impulsive force along direction of rotation inevitably, and constantly in cold and hot medium, circulate, each parts easily produces fatigue damage, firm degree can't guarantee, exists the brush silk to drop, brush hidden danger such as bar comes off.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of formed precision higher, have that bending structure cleverly makes that welding is not yielding, also air preheater composite seal brush comparatively easily of assembling simultaneously.
The present invention adopts following technical scheme:
A kind of air preheater composite seal brush comprises baffle plate, supporting plate, brush bar and support chip, and above-mentioned brush bar comprises: clamping element, brush tow, flexible sheets, heart yearn; Above-mentioned baffle plate is fitted to constitute with the part of above-mentioned supporting plate and is fixedlyed connected, the place of separation of above-mentioned baffle plate and above-mentioned supporting plate forms the lock chamber that is used for fixing above-mentioned brush bar that opens wide, and is positioned at the outermost above-mentioned clamping element of above-mentioned brush bar and fixedlys connected with the supporting plate formation with the baffle plate that constitutes the said fixing chamber; The root of above-mentioned support chip is fixed between above-mentioned clamping element and the supporting plate, and its free end is protruding; The root of above-mentioned flexible sheets is wrapped in the periphery of above-mentioned heart yearn, the root of above-mentioned brush tow is wrapped in the periphery of above-mentioned flexible sheets root, the root of above-mentioned heart yearn and flexible sheets, brush tow is fixed in the open cavity of above-mentioned clamping element, the free end of flexible sheets, brush tow stretches out the open cavity of above-mentioned clamping element and is higher than the top of above-mentioned baffle plate and supporting plate, and above-mentioned flexible sheets and brush tow stretch out the part of above-mentioned clamping element open cavity between above-mentioned baffle plate and support chip.
Aforesaid a kind of air preheater composite seal brush is characterized in that above-mentioned flexible sheets is walked around above-mentioned heart yearn doubling, forms the double-decker of fitting; Above-mentioned brush tow is for forming by the periphery that doubling is centered around above-mentioned flexible sheets with a branch of brush silk, and the two ends of this a branch of brush silk are as the free end of above-mentioned brush tow.
Aforesaid a kind of air preheater composite seal brush is characterized in that, is filled with adhesive glue between above-mentioned clamping element inwall and the above-mentioned brush tow root, between above-mentioned brush tow root and the above-mentioned flexible sheets root.
Aforesaid a kind of air preheater composite seal brush is characterized in that the free end of above-mentioned support chip is through Passivation Treatment.
Aforesaid a kind of air preheater composite seal brush is characterized in that the free end disappearance of above-mentioned flexible sheets is in above-mentioned brush tow.
Aforesaid a kind of air preheater composite seal brush is characterized in that the cross sectional shape of the open cavity of above-mentioned clamping element is swallow-tail form.
Aforesaid a kind of air preheater composite seal brush is characterized in that the cross sectional shape in said fixing chamber is swallow-tail form.
Aforesaid a kind of air preheater composite seal brush, it is characterized in that above-mentioned baffle plate is bent to form three parts: fitting with above-mentioned supporting plate constitutes fixedly connected sticking part, separates the pars intermedia that forms lock chamber with above-mentioned supporting plate, bends upwardly extending stop part by above-mentioned pars intermedia; Above-mentioned supporting plate is bent to form three parts: be used for fixing fixed part, be used for constituting fixedly connected supporting plate sticking part, separating the supporting plate pars intermedia that forms lock chamber with above-mentioned baffle plate with the sticking part applying of above-mentioned baffle plate.
Aforesaid a kind of air preheater composite seal brush is characterized in that the fixed part of above-mentioned supporting plate is provided with for the mounting hole of installing.
Aforesaid a kind of air preheater composite seal brush is characterized in that above-mentioned sticking part and supporting plate sticking part form a fixed connection by welding, and above-mentioned clamping element adopts the welding formation to fixedly connected with above-mentioned supporting plate and baffle plate.
Usefulness of the present invention is: the present invention can adopt die mould technology to form, and formed precision is higher, and its bending structure cleverly makes that welding is not yielding, and it is also comparatively convenient to assemble, and can improve productive rate greatly; And existing bolt clamping structure has been saved materials such as bolt and nut, has cancelled punching operation and clamping operation various and that required precision is higher; Moreover, add the pair of lamina flexible sheets in the middle of the brush tow, increase the resilience of brush silk, improve its sealing property; Filling adhesive between the slight void between clamping element, brush silk and the flexible sheets, bonding makes that with the double action that clamps brush silk stiff end is more firm, avoids the brush silk to be in operation and is drawn out of; Support chip is strengthened brush silk sealing effectiveness, increases the resilience of brush silk, and its free end Passivation Treatment will protect brush silk free end not impaired; In a word, the present invention has improved sealing property and reliability greatly, can replace existing diaphragm seal and Installation and Debugging convenient fully.
Description of drawings
Fig. 1 is the sectional structure schematic diagram of side of a preferred embodiment of a kind of air preheater composite seal brush of the present invention;
Fig. 2 is the sectional structure schematic diagram of brush bar among Fig. 1.
The implication of Reference numeral among the figure:
The 1-heart yearn, the 2-flexible sheets, 3-brushes tow, 4-adhesive, 5-clamping element, 6-support chip, 7-supporting plate, 8-baffle plate, 9-air preheater fanning strip, 10-holder, 11-pad, 12-bolt, 13-nut.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further described.Following examples only are used for technical scheme of the present invention more clearly is described, and can not limit protection scope of the present invention with this.
With reference to Fig. 1, a kind of air preheater composite seal brush of the present invention mainly comprises: supporting plate 7, baffle plate 8 and brush bar, the part of supporting plate 7 and baffle plate 8 are fitted to constitute and are fixedlyed connected, and in they applying separation place, form lock chamber and are used for clamping brush bar.The outermost clamping element 5 of brush bar constitutes with supporting plate 7 with the baffle plate 8 that constitutes lock chamber fixedlys connected; The root of support chip 6 is fixed between clamping element 5 and the supporting plate 7, and its free end is protruding.As preferably, the cross sectional shape of lock chamber is swallow-tail form.
The brush bar comprises: clamping element 5, brush tow 3, flexible sheets 2, heart yearn 1.With reference to Fig. 2, brush bar penetralia is heart yearn 1, the root of flexible sheets 2 wraps up heart yearn 1, the root of brush tow 3 is wrapped in the periphery of flexible sheets 2 roots, the root of heart yearn 1 and flexible sheets 2, brush tow 3 all is fixed in the open cavity of clamping element 5 formation, the open cavity that the free end of flexible sheets 2, brush tow 3 stretches out clamping element 5.
As a kind of preferred version, the free end of flexible sheets 2 should be such as shown in Figure 1 and Figure 2, and in order not contact with air preheater fanning strip 9, disappearance is in brush tow 3.
The part of the open cavity of stretching out clamping element 5 of flexible sheets 2, brush tow 3 is between support chip 6 and baffle plate 8.As a kind of preferred version, the free end of support chip 6 is through Passivation Treatment.Support chip 6 can be strengthened the rebound performance of brush silk, and the free end of passivation simultaneously makes brush silk free end be protected again.
At the brush bar when assembling, the integral body that heart yearn 1, flexible sheets 2, brush tow 3 constitute can be put in the open cavity of clamping element 5 after, carry out die mould technology, clamping element 5 is clamped, it is fixedly connected that their are constituted.As a kind of preferred version, for make fixing more firmly and strengthen the rebound performance of brush tow 3, between clamping element 5 inwalls and brush tow 3 roots, brush the adhesive glue that is filled with between tow 3 roots and flexible sheets 2 roots.Adding man-hour, elder generation at clamping element 5 inwalls, carries out die mould technology with the adhesive glue brushing then.
As a kind of preferred version, in order to guarantee the fixing steadiness of 5 pairs of brushes of clamping element bar, the cross sectional shape of the open cavity of clamping element 5 is swallow-tail form.
As a kind of preferred version, as shown in Figure 2, flexible sheets 2 is carried out doubling after walking around heart yearn 1, and the part of doubling forms the double-decker of fitting; Brush tow 3 is a periphery of walking around flexible sheets 2 with a branch of brush silk earlier, doubling then, and two parts lay respectively at flexible sheets 2 double-deck both sides, and two ends of this a branch of brush silk are as the free end of brushing tow 3.The diameter of brush tow 3 brush silks is at 0.05-2.00mm, the thickness of brush tow 3 is at 1-10mm, free end is 20-100mm to the length of root bottom, the diameter of heart yearn 1 is 1-5mm, the wall thickness of clamping element 5 is at 0.5-2.0mm, and clamping element 5 should adopt the good material of welding performance, fixedlys connected because it adopts welding to constitute with supporting plate and baffle plate, flexible sheets 2 and support chip 6 employings can be at 600 degrees centigrade of materials that still can guarantee favorable elasticity simultaneously, and their thickness is between 0.1-1mm.
As a kind of preferred version, baffle plate 8 is bent to form three parts: fitting with supporting plate 7 constitutes fixedly connected sticking part, separates the pars intermedia that forms lock chamber with supporting plate 7, bends upwardly extending stop part by pars intermedia; Supporting plate 7 is bent to form three parts: be used for fixing fixed part, be used for constituting fixedly connected supporting plate sticking part, separating the supporting plate pars intermedia that forms lock chamber with baffle plate 8 with the sticking part applying of baffle plate 8.Sticking part and supporting plate sticking part form a fixed connection by welding, and the thickness of supporting plate 7 and baffle plate 8 is between 1-3mm.As shown in Figure 1, the top of baffle plate 8 is higher than the top of supporting plate 7, as preferably, brushes tow 3 and flexible sheets 2 and should exceed baffle plate 8 about 1-15mm after installation, and support chip 6 should exceed 1-5mm than baffle plate 8.
As shown in Figure 1, as a kind of preferred version, the fixed part of supporting plate 7 is provided with for the mounting hole of installing.Can enough pass through bolt 12, nut 13, pad 11 constitutes with holder 10 and is connected the formation brush seal.
The above only is preferred embodiment of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the technology of the present invention principle; can also make some improvement and remodeling, these improvement and remodeling also should be considered as protection scope of the present invention.

Claims (10)

1. an air preheater composite seal brush comprises baffle plate, supporting plate, it is characterized in that, also comprises: brush bar and support chip, and above-mentioned brush bar comprises: clamping element, brush tow, flexible sheets, heart yearn; Above-mentioned baffle plate is fitted to constitute with the part of above-mentioned supporting plate and is fixedlyed connected, the place of separation of above-mentioned baffle plate and above-mentioned supporting plate forms the lock chamber that is used for fixing above-mentioned brush bar that opens wide, and is positioned at the outermost above-mentioned clamping element of above-mentioned brush bar and fixedlys connected with the supporting plate formation with the baffle plate that constitutes the said fixing chamber; The root of above-mentioned support chip is fixed between above-mentioned clamping element and the supporting plate, and its free end is protruding; The root of above-mentioned flexible sheets is wrapped in the periphery of above-mentioned heart yearn, the root of above-mentioned brush tow is wrapped in the periphery of above-mentioned flexible sheets root, the root of above-mentioned heart yearn and flexible sheets, brush tow is fixed in the open cavity of above-mentioned clamping element, the free end of flexible sheets, brush tow stretches out the open cavity of above-mentioned clamping element and is higher than the top of above-mentioned baffle plate and supporting plate, and above-mentioned flexible sheets and brush tow stretch out the part of above-mentioned clamping element open cavity between above-mentioned baffle plate and support chip.
2. a kind of air preheater composite seal brush according to claim 1 is characterized in that above-mentioned flexible sheets is walked around above-mentioned heart yearn doubling, forms the double-decker of fitting; Above-mentioned brush tow is for forming by the periphery that doubling is centered around above-mentioned flexible sheets with a branch of brush silk, and the two ends of this a branch of brush silk are as the free end of above-mentioned brush tow.
3. a kind of air preheater composite seal brush according to claim 1 is characterized in that, between above-mentioned clamping element inwall and the above-mentioned brush tow root, be filled with adhesive glue between above-mentioned brush tow root and the above-mentioned flexible sheets root.
4. a kind of air preheater composite seal brush according to claim 1 is characterized in that the free end of above-mentioned support chip is through Passivation Treatment.
5. a kind of air preheater composite seal brush according to claim 1 is characterized in that, the free end disappearance of above-mentioned flexible sheets is in above-mentioned brush tow.
6. a kind of air preheater composite seal brush according to claim 1 is characterized in that the cross sectional shape of the open cavity of above-mentioned clamping element is swallow-tail form.
7. a kind of air preheater composite seal brush according to claim 1 is characterized in that the cross sectional shape in said fixing chamber is swallow-tail form.
8. according to any described a kind of air preheater composite seal brush of claim 1 to 7, it is characterized in that above-mentioned baffle plate is bent to form three parts: fitting with above-mentioned supporting plate constitutes fixedly connected sticking part, separates the pars intermedia that forms lock chamber with above-mentioned supporting plate, bends upwardly extending stop part by above-mentioned pars intermedia; Above-mentioned supporting plate is bent to form three parts: be used for fixing fixed part, be used for constituting fixedly connected supporting plate sticking part, separating the supporting plate pars intermedia that forms lock chamber with above-mentioned baffle plate with the sticking part applying of above-mentioned baffle plate.
9. a kind of air preheater composite seal brush according to claim 8 is characterized in that the fixed part of above-mentioned supporting plate is provided with for the mounting hole of installing.
10. a kind of air preheater composite seal brush according to claim 9 is characterized in that the sticking part of above-mentioned baffle plate and supporting plate sticking part form a fixed connection by welding, and above-mentioned clamping element adopts the welding formation to fixedly connected with above-mentioned supporting plate and baffle plate.
CN2011103165676A 2011-10-18 2011-10-18 Composite sealing brush for air preheater Expired - Fee Related CN102410555B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011103165676A CN102410555B (en) 2011-10-18 2011-10-18 Composite sealing brush for air preheater

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Application Number Priority Date Filing Date Title
CN2011103165676A CN102410555B (en) 2011-10-18 2011-10-18 Composite sealing brush for air preheater

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CN102410555A CN102410555A (en) 2012-04-11
CN102410555B true CN102410555B (en) 2013-07-10

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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6598664B2 (en) * 2001-01-25 2003-07-29 Alstom (Switzerland) Ltd Bypass seal for air preheaters
DE102006034483A1 (en) * 2006-07-21 2008-01-24 Alstom Technology Ltd. Regenerative air preheater with brush seal
CN201434627Y (en) * 2009-05-12 2010-03-31 南京信润科技有限公司 Flexible sealing device of rotary air preheater
CN201705932U (en) * 2010-03-24 2011-01-12 沈阳瑞源电力设备工程技术有限公司 Flexible contact sealing device
CN201666585U (en) * 2010-04-02 2010-12-08 史训凤 Flexible sealing device of rotary air preheater
CN202303435U (en) * 2011-10-18 2012-07-04 江苏透平密封高科技有限公司 Compound-type sealing brush for air pre-heater

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Owner name: JIANGSU TURBINE SEAL HIGH-TECHNOLOGY CO., LTD.

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