CN102410265A - Device for collecting overflow energy of hydraulic system - Google Patents
Device for collecting overflow energy of hydraulic system Download PDFInfo
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- CN102410265A CN102410265A CN2011102820088A CN201110282008A CN102410265A CN 102410265 A CN102410265 A CN 102410265A CN 2011102820088 A CN2011102820088 A CN 2011102820088A CN 201110282008 A CN201110282008 A CN 201110282008A CN 102410265 A CN102410265 A CN 102410265A
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Abstract
The invention discloses a device for collecting overflow energy of a hydraulic system. The device comprises an operating system consisting of overflow valves, wherein a sequence valve and an accumulator are arranged in front of the overflow valves in the operating system, and hydraulic oil enters the accumulator for accumulating energy through the sequence valve so as to recycle the energy of the system. By the device for collecting the overflow energy of the hydraulic system, when pressure of the accumulator reaches a specialized range, the sequence valve accumulates the energy to the accumulator, and pressure oil of the accumulator returns to the operating system in an electric control or hydraulic control mode. Energy and original loss is avoided, and the operating speed and the efficiency of an operating device can be improved.
Description
Technical field
The present invention relates to a kind of device, relate in particular to a kind of device that can collect hydraulic system overflow energy.
Background technique
Generally speaking; The pressure oil that relief valve overflows is directly to get back to fuel tank or flow to the low pressure return line; According to energy conservation theory, the high-voltage oil liquid that relief valve overflows will be converted into heat, and heat can make the oil liquid temperature of work system raise; So not only can cause the loss of energy, and can cause the damage of original paper.But present hydraulic system, major part are to adopt the system of relief valve, and energy loss can't be avoided.
Summary of the invention
The object of the present invention is to provide a kind of device that can collect hydraulic system overflow energy, solve the technical problem that existing hydraulic system causes energy loss easily effectively.
To achieve these goals, the technological scheme taked of the present invention is:
A kind of device of collecting hydraulic system overflow energy; Comprise the work system of forming by relief valve, wherein, a sequence valve and an accumulator are set before the said relief valve in work system; Through said sequence valve hydraulic oil is entered to said accumulator accumulation of energy, with the energy of recycling system.
The device of above-mentioned collection hydraulic system overflow energy wherein, includes pressure transducer in the work system, when said energy storage pressure reaches predetermined range, make said energy storage pressure oil come back to work system through automatically controlled or hydraulic control mode.
The device of above-mentioned collection hydraulic system overflow energy, wherein, when said energy storage pressure reached said relief valve pressure, work system fluid flowed back to oil sump tank through said relief valve, to protect the working pressure of said accumulator and work system.
The device of above-mentioned collection hydraulic system overflow energy wherein, includes cartridge valve in the work system, the fluid of said cartridge valve Control work system can be fast to the work system supply hydraulic fluid to guarantee said accumulator fluid.
The device of above-mentioned collection hydraulic system overflow energy, wherein, a hydraulic control valve is controlled the unlatching of said cartridge valve, to guarantee the Security of control.
The device of above-mentioned collection hydraulic system overflow energy, wherein, a shuttle valve and an one-way valve are controlled the unlatching of said cartridge valve, control the oppositely pressurising of said cartridge valve.
Above-mentioned a kind of device of collecting hydraulic system overflow energy, wherein, work system also includes a plurality of sensors, to confirm that work system is to the equipment fuel feeding.
The present invention is owing to adopted above-mentioned technology, and the good effect that makes it compared with prior art to have is:
When energy storage pressure reaches predetermined range; Sequence valve carries out accumulation of energy to accumulator; And make energy storage pressure oil come back to work system through automatically controlled or hydraulic control mode, not only avoid the loss of energy and original paper, and can improve equipment operating rate and efficient.
Description of drawings
Fig. 1 is a kind of schematic representation of apparatus of collecting hydraulic system overflow energy of the present invention.
Embodiment
Provide a kind of embodiment of collecting the device of hydraulic system overflow energy of the present invention below in conjunction with accompanying drawing.
Fig. 1 is a kind of schematic representation of apparatus of collecting hydraulic system overflow energy of the present invention, sees also shown in Figure 1.A kind of device of collecting hydraulic system overflow energy of the present invention comprises the work system of being made up of relief valve 6, and a sequence valve 5 and an accumulator 13 are installed before the relief valve 6 in work system, makes relief valve 6 can be positioned at the outlet port of accumulator 13.Through sequence valve 5 hydraulic oil is entered to accumulator 13 and carry out accumulation of energy,, avoid the loss of energy with the energy of recycling system.
The present invention also has following mode of execution on the basis of the above:
Please continue referring to shown in Figure 1.Also include pressure transducer 4 in this work system; When accumulator 13 pressure reach predetermined range; Pressure transducer 4 sends signal to control system, and the notice control system can supply hydraulic fluid, and makes accumulator 13 pressure come back to work system through the mode of automatically controlled or hydraulic control.
In the further embodiment of the present invention, above-mentioned pressure transducer 4 also can adopt pressure relay, but accumulator 13 pressure can make accumulator 13 pressure again through the mode of automatically controlled or hydraulic control when reaching predetermined range
Come back to work system.
In the further embodiment of the present invention, relief valve 6 is positioned at the outlet port of accumulator 13, and when accumulator 13 pressure reached the pressure of relief valve 6, work system fluid flowed back to oil sump tank through relief valve 6, protected the working pressure of accumulator 13 and work system effectively.
In the further embodiment of the present invention, the big cartridge valve of flow 10 is installed also in work system, controls, to guarantee that accumulator 13 fluid can be fast to the work system supply hydraulic fluid through the fluid of 10 pairs of work systems of cartridge valve.
In the further embodiment of the present invention, have a hydraulic control valve 7, through using the combination of hydraulic control valve 7 and automatically controlled directional control valve, the unlatching that comes simple and easy control cartridge valve 10 has not only guaranteed the flexibility of control performance, and has guaranteed the Security of control performance.
In the further embodiment of the present invention; Have a shuttle valve 8 and an one-way valve 11; Quote the oil inlet and outlet of cartridge valve 10 through the combination of using shuttle valve 8 and one-way valve 11; And control the unlatching of cartridge valve 10 jointly through the guide oil of system, and making that cartridge valve 10 oppositely can not pressurising, system can normally use safely when guaranteeing accumulator 13 fuel feeding effectively.
Among the further embodiment of the present invention, work system also includes sensor 15 and sensor 16, confirms that according to the pressure of sensor 15, sensor 16 and the Placement and the operating grip of device work system is to the equipment fuel feeding.
The present invention also has the following method of operation on the basis of the above:
When not using this device; Solenoid valve 1 not electric (default conditions); Relief valve 6 limits the Maximum operating pressure of system, and when system works pressure arrived the setting pressure of relief valve 6, relief valve 6 was opened; Hydraulic oil is got back to fuel tank from relief valve 6, and oil-way system and the original system that constitute this moment are as broad as long.
When using this device; It is electric that solenoid valve 1 is got, and when system works pressure reached the cracking pressure of sequence valve 5, sequence valve 5 was opened; The hydraulic oil that sequence valve 5 comes out enters into accumulator 13 through one-way valve 12 and carries out accumulation of energy; When the pressure of accumulator 13 reached the predetermined range value, pressure transducer 4 was posted a letter to control system, and the notice control system can use this device to system supply hydraulic oil.When after the pressure of accumulator 13 reaches the predetermined range value, not being used, energy storage pressure further rises, and when reaching the setting pressure of relief valve 3, relief valve 3 is opened, and hydraulic oil is got back to fuel tank from relief valve 3, and system works pressure is identical with accumulator.
Receive permission when system and use this device behind system supply hydraulic oil that this device can simultaneously, be confirmed to system and equipment fuel feeding according to pressure of this device Placement and operating grip and sensor 15,16 to system supply hydraulic oil.When solenoid valve 2 electric, the position work of solenoid valve 2 left side, control oil arrives the control mouth of hydraulic control valve switching-over 7, makes the hydraulic control valve 7 the next work that commutate.Through the control of shuttle valve 8, this moment if the pressure of the B mouth of cartridge valve 10 greater than the pressure of A mouth, then the B mouth is to the conducting of A mouth; Otherwise then the B mouth is to the not conducting of A mouth, and the A mouth is to the also not conducting of B mouth.The effect of shuttle valve 8 and one-way valve 11 is that the highest control hydraulic oil of obtaining cartridge valve 10 both sides is controlled cartridge valve; The effect of one-way valve 9 is when preventing just to start the machine; In the accumulator not build-up pressure cause cartridge valve 10 not have the control oil pressure, make work system oppositely through cartridge valve A mouth to the B mouth to the accumulator pressurising.
When temporarily not using this device, solenoid valve 1 outage when not using this device for a long time, is opened the pressure oil that needle-valve 14 releases accumulator.In this device, the pressure that relief valve 3 is set must be less than the setting pressure of relief valve 6, and the setting pressure of sequence valve 5 should be equal to or slightly less than the setting pressure of relief valve 3, the accumulation of energy DeGrain.
In sum; Use a kind of device of collecting hydraulic system overflow energy of the present invention; When energy storage pressure reached predetermined range, sequence valve carried out accumulation of energy to accumulator, and made energy storage pressure oil come back to work system through automatically controlled or hydraulic control mode; Not only avoid the loss of energy and original paper, and can improve equipment operating rate and efficient.
The above is preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of within spirit of the present invention and principle, being done, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (7)
1. device of collecting hydraulic system overflow energy; Comprise the work system of forming by relief valve; It is characterized in that; One sequence valve and an accumulator are set before the said relief valve in work system, hydraulic oil are entered to said accumulator accumulation of energy, with the energy of recycling system through said sequence valve.
2. according to the device of the said collection hydraulic system of claim 1 overflow energy; It is characterized in that; Include pressure transducer in the said work system, when said energy storage pressure reaches predetermined range, make said energy storage pressure oil come back to work system through automatically controlled or hydraulic control mode.
3. according to the device of the said collection hydraulic system of claim 1 overflow energy; It is characterized in that; When said energy storage pressure reached said relief valve pressure, work system fluid flowed back to oil sump tank through said relief valve, to protect the working pressure of said accumulator and work system.
4. according to the device of the said collection hydraulic system of claim 1 overflow energy, it is characterized in that, include cartridge valve in the work system, the fluid of said cartridge valve Control work system can be fast to the work system supply hydraulic fluid to guarantee said accumulator fluid.
5. according to the device of the said collection hydraulic system of claim 4 overflow energy, it is characterized in that a hydraulic control valve is controlled the unlatching of said cartridge valve, to guarantee the Security of control.
6. according to the device of the said collection hydraulic system of claim 4 overflow energy, it is characterized in that a shuttle valve and an one-way valve are controlled the unlatching of said cartridge valve, control the oppositely pressurising of said cartridge valve.
7. according to the device of the said collection hydraulic system of claim 1 overflow energy, it is characterized in that work system also includes a plurality of sensors, to confirm that work system is to the equipment fuel feeding.
Priority Applications (1)
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CN2011102820088A CN102410265A (en) | 2011-09-22 | 2011-09-22 | Device for collecting overflow energy of hydraulic system |
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CN2011102820088A CN102410265A (en) | 2011-09-22 | 2011-09-22 | Device for collecting overflow energy of hydraulic system |
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CN102410265A true CN102410265A (en) | 2012-04-11 |
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CN2011102820088A Pending CN102410265A (en) | 2011-09-22 | 2011-09-22 | Device for collecting overflow energy of hydraulic system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105805097A (en) * | 2016-05-06 | 2016-07-27 | 华侨大学 | Recycling and reusing system of overflow losses of overflow valves |
CN109058197A (en) * | 2018-08-29 | 2018-12-21 | 太原科技大学 | A kind of novel energy-conserving rapid forge machine overflow gathering apparatus and its method |
CN109139574A (en) * | 2018-09-07 | 2019-01-04 | 广州宝力特液压密封有限公司 | A kind of pressure autonomous control hydraulic system |
Citations (5)
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US5687567A (en) * | 1993-11-18 | 1997-11-18 | Pressmaster Tool Ab | Method and device for operating a hydraulic tool |
US20080112818A1 (en) * | 2005-02-06 | 2008-05-15 | Yangdong He | Auxiliary Energy-Accumulation And Flow-Enhancement Device For Hydraulic System Of Concrete Pump |
CN201170219Y (en) * | 2008-02-20 | 2008-12-24 | 山东法因数控机械股份有限公司 | Punched hole power hydraulic system of flat plate sinker drill compound machine |
CN101885326A (en) * | 2010-07-09 | 2010-11-17 | 绍兴文理学院 | Energy storage hydraulic braking system for automobile |
CN201836129U (en) * | 2010-07-09 | 2011-05-18 | 上海朝田实业有限公司 | Quick pressure lifting device for accumulator on hydraulic pump station |
-
2011
- 2011-09-22 CN CN2011102820088A patent/CN102410265A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5687567A (en) * | 1993-11-18 | 1997-11-18 | Pressmaster Tool Ab | Method and device for operating a hydraulic tool |
US20080112818A1 (en) * | 2005-02-06 | 2008-05-15 | Yangdong He | Auxiliary Energy-Accumulation And Flow-Enhancement Device For Hydraulic System Of Concrete Pump |
CN201170219Y (en) * | 2008-02-20 | 2008-12-24 | 山东法因数控机械股份有限公司 | Punched hole power hydraulic system of flat plate sinker drill compound machine |
CN101885326A (en) * | 2010-07-09 | 2010-11-17 | 绍兴文理学院 | Energy storage hydraulic braking system for automobile |
CN201836129U (en) * | 2010-07-09 | 2011-05-18 | 上海朝田实业有限公司 | Quick pressure lifting device for accumulator on hydraulic pump station |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105805097A (en) * | 2016-05-06 | 2016-07-27 | 华侨大学 | Recycling and reusing system of overflow losses of overflow valves |
CN109058197A (en) * | 2018-08-29 | 2018-12-21 | 太原科技大学 | A kind of novel energy-conserving rapid forge machine overflow gathering apparatus and its method |
CN109139574A (en) * | 2018-09-07 | 2019-01-04 | 广州宝力特液压密封有限公司 | A kind of pressure autonomous control hydraulic system |
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Application publication date: 20120411 |