CN102408462A - Preparation method of erythromycin thiocyanate - Google Patents

Preparation method of erythromycin thiocyanate Download PDF

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Publication number
CN102408462A
CN102408462A CN201110396176XA CN201110396176A CN102408462A CN 102408462 A CN102408462 A CN 102408462A CN 201110396176X A CN201110396176X A CN 201110396176XA CN 201110396176 A CN201110396176 A CN 201110396176A CN 102408462 A CN102408462 A CN 102408462A
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erythromycin
weight part
matachrom
oxacyclotetradecane
preparation
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CN102408462B (en
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邹太平
王利春
刘思川
梁隆
程志鹏
邓芸
黄海玉
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Yili Chuanning Biotech Co
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Yili Chuanning Biotech Co
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/59Biological synthesis; Biological purification

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Abstract

The invention relates to a preparation method of erythromycin thiocyanate, which comprises the following steps: and adding sodium hydroxide into the erythromycin fermentation liquor to adjust the pH value, filtering, concentrating and recrystallizing to obtain the erythromycin thiocyanate. The method greatly reduces the usage amount of the organic solvent, reduces the production cost, reduces the generation of waste residues, and is beneficial to environmental protection and production safety.

Description

A kind of THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method
Technical field
The present invention relates to a kind of THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method, particularly a kind of Matachrom aqueous crystallization and acetone recrystallization technology belong to the medical biotechnology field.
Background technology
Oxacyclotetradecane,erythromycin deriv is a kind of alkaline antibiotic of from the streptomyces erythreus nutrient solution, separating nineteen fifty-two; Oxacyclotetradecane,erythromycin deriv has broad-spectrum antibacterial action; To gram positive organism, stronger restraining effect is arranged like staphylococcus, micrococcus scarlatinae, viridans streptococci, streptococcus pneumoniae, streptococcus faecium, clostridium spp, diphtheria corynebacterium etc.To gram-negative bacteria, suitable restraining effect is also arranged like gonococcus, helicobacter, bordetella pertussis, Brucella, legionella and hemophilus influenzae, bacterioide.China is from the nineteen fifty-seven production of trial-produceing successfully and progressively have high input.
The process for extracting of Oxacyclotetradecane,erythromycin deriv mainly is a solvent extration at present, and used extraction solvent is a butylacetate, promptly under alkaline condition, from ferment filtrate, uses n-butyl acetate extraction, gets final crystalline product again through other processing.This technology main drawback is: solvent-oil ratio is big during n-butyl acetate extraction.Patent CN95105997.1 discloses " process for extracting macrolide antibiotics "; In this technology; Ferment filtrate adopts extraction agent---and eight carbon alcohol (n-Octanol, isooctyl alcohol or secondary octanol) and thinner (normal hexane, hexanaphthene, normal heptane, sulfonated kerosene or hydrogenation kerosene) extract, and extraction liquid is stripped with acetic acid and sodium-acetate buffer.There is complicated operation in this method, and directly extracts with ferment filtrate, and required organic solvent requirement is big, is unfavorable for environment protection and operational safety.
Summary of the invention
It is simple to an object of the present invention is to provide a kind of method, aqueous crystallization of the Matachrom that is easy to grasp and acetone recrystallization technology.
The present invention seeks to realize through following technical scheme:
THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method of the present invention comprises the steps:
(1) fermented liquid concentrates: erythromycin fermentation liquid use concentration be 5~20% sodium hydroxide solution to transfer pH be 7.5~9.0, adopt the ceramic membrane filter in 50nm~100nm aperture, filtered liq concentrates with the nf membrane of 200 molecular weight, obtains the Oxacyclotetradecane,erythromycin deriv liquid concentrator;
(2) crystallization: the Oxacyclotetradecane,erythromycin deriv liquid concentrator is placed crystallizer, and every BOU Oxacyclotetradecane,erythromycin deriv adds 5~20% sodium thiocyanate solutions of 0.15~0.2kg, and using 20~80% glacial acetic acid solution adjusting pH is 5.5~7.0; Matachrom is separated out in crystallization, and solidliquid mixture gets the Matachrom bullion through spinning, and the Matachrom bullion adds acetone according to 1: 1~1: 8 ratio; Use concentration be 5%~20% sodium hydroxide solution to regulate pH be 9.5~10.5, Matachrom is changed into erythromycin, leave standstill; get acetone soln, every BOU Oxacyclotetradecane,erythromycin deriv adds 5~20% sodium thiocyanate solutions of 0.15~0.2kg, transfers pH to 5.5~7.5 with 20~80% glacial acetic acid solutions; extraordinarily go into 45~60 ℃ of purified water by 1~3 of lysate volume; 20~35 ℃ of crystallization control temperature, adopts variable-frequency motor slowly to stir 10 minutes, leave standstill again 0.5~2 hour entering whizzer of cooling separate the wet article of Matachrom; Matachrom wets and uses acetone, 45~60 ℃ of purified water drip washing respectively in the article whizzer; spinning is discharged up to mother liquor, and drying promptly gets the Matachrom finished product.
The preferred following steps of a kind of THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method of the present invention:
(1) fermented liquid concentrates: erythromycin fermentation liquid use concentration be 10% sodium hydroxide solution to transfer pH be 8.0~8.4, adopt the ceramic membrane filter in 50nm~100nm aperture, filtered liq concentrates with the nf membrane of 200 molecular weight, obtains the Oxacyclotetradecane,erythromycin deriv liquid concentrator.
(2) recrystallization: the Oxacyclotetradecane,erythromycin deriv liquid concentrator is placed crystallizer, and every BOU Oxacyclotetradecane,erythromycin deriv adds 10% the sodium thiocyanate solution of 0.18kg, and using 50% glacial acetic acid solution to regulate pH is 6.0~6.5; Matachrom is separated out in crystallization, and solidliquid mixture gets the Matachrom bullion through spinning, and the Matachrom bullion adds acetone according to 1: 4 ratio; Use concentration be 8% sodium hydroxide solution to regulate pH be 9.8~10.0, Matachrom is changed into erythromycin, standing separation; Divide the sub-cloud mother liquor to get acetone soln, every BOU Oxacyclotetradecane,erythromycin deriv adds 10% the sodium thiocyanate solution of 0.18kg, with 50% glacial acetic acid solution accent pH to 6.5; Extraordinarily go into 50~55 ℃ of purified water by 1.5 of lysate volume; 25~30 ℃ of crystallization control temperature adopt variable-frequency motor slowly to stir 10 minutes; Leave standstill 1 hour entering whizzer of cooling separate the wet article of Matachrom; The wet article of Matachrom are used acetone, 50~55 ℃ of purified water drip washing in whizzer respectively, and drying promptly gets the Matachrom finished product.
The preferred following steps of a kind of THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method of the present invention:
(1) fermented liquid concentrates: erythromycin fermentation liquid use concentration be 15% sodium hydroxide solution to transfer pH be 7.8~8.2, adopt the ceramic membrane filter in 50nm~100nm aperture, filtered liq concentrates with the nf membrane of 200 molecular weight, obtains the Oxacyclotetradecane,erythromycin deriv liquid concentrator.
(2) recrystallization: the Oxacyclotetradecane,erythromycin deriv liquid concentrator is placed crystallizer, and every BOU Oxacyclotetradecane,erythromycin deriv adds 15% the sodium thiocyanate solution of 0.15kg, and using 40% glacial acetic acid solution to regulate pH is 6.0~6.5; Matachrom is separated out in crystallization, and solidliquid mixture gets the Matachrom bullion through spinning, and the Matachrom bullion adds acetone according to 1: 3 ratio; Use concentration be 10% sodium hydroxide solution to regulate pH be 9.6~9.8, Matachrom is changed into erythromycin, leave standstill; get acetone soln, every BOU Oxacyclotetradecane,erythromycin deriv adds 15% the sodium thiocyanate solution of 0.15kg, transfers pH to 6.5 with 40% glacial acetic acid solution; extraordinarily go into 50~55 ℃ of purified water by 1.0 of lysate volume, 25~30 ℃ of crystallization control temperature adopt variable-frequency motor slowly to stir 10 minutes;, leave standstill 1 hour entering whizzer of cooling separate the wet article of Matachrom, the Matachrom article that wet are used acetone, 50~55 ℃ of purified water drip washing in whizzer respectively; drying promptly gets the Matachrom finished product.
Said erythromycin fermentation liquid prepares according to following method:
(1) the Oxacyclotetradecane,erythromycin deriv seed liquor is cultivated: 1. female slant pore preparation: (streptomyces erythareus that the present invention uses is the bacterial classification of Guangdong Province's commercial extensive sale in microbial strains preservation center to spore will freezingly to be kept at streptomyces erythareus (generation bacterium) in the sand pipe; GIM numbering: GIM4.14; Other numberings: AS4.198); Be inoculated on the slant medium of sterilization, under 32~34 ℃ of conditions of temperature, cultivated 7~9 days; 2. sub-slant pore preparation: with female slant pore, be inoculated on the slant medium of sterilization, under 32~34 ℃ of conditions of temperature, cultivated 7~9 days; 3. seed culture: with sub-slant pore, be inoculated in seed culture medium,, obtain the Oxacyclotetradecane,erythromycin deriv seed liquor through three grades of seed enlarged culturing through sterilization;
(2) ferment: the Oxacyclotetradecane,erythromycin deriv seed liquor is inoculated in the substratum of sterilization by 10~20% volume ratios, feeds sterile air and also stirred 15~30 hours, add nutritive substance,, get erythromycin fermentation liquid through cultivation in 7~10 days.
Above-mentioned female slant pore prepares substratum and is made up of following component: starch 0.1~1.0 weight part, steeping water 0.05~0.2 weight part, agar 0.1~1.0 weight part, glucose 0.1~1.0 weight part, sodium-chlor 0.5~2.0 weight part, calcium chloride 0.1~1.0 weight part, with the tap water constant volume to 100 parts by volume.
Above-mentioned sub-slant pore prepares slant medium and is made up of following component: starch 0.1~1.0 weight part, steeping water 0.05~0.2 weight part, agar 0.1~1.0 weight part, glucose 0.1~1.0 weight part, sodium-chlor 0.5~2.0 weight part, calcium chloride 0.1~1.0 weight part, with the tap water constant volume to 100 parts by volume.
Above-mentioned first order seed enlarged culturing condition is: (1) substratum is formed: analysis for soybean powder 2~4 weight parts, starch 1~2 weight part, CaCO 30.6~0.8. weight part, dextrin 1~2 weight part, sulphur ammonium 0.2~0.4 weight part, steeping water 1~4 weight part, vegetables oil 0.5~1 weight part, with the tap water constant volume to 100 parts by volume; (2) temperature is 32~34 ℃; (3) incubation time is 48~96 hours;
Above-mentioned two, three grades of seed enlarged culturing conditions are: (1) substratum is formed: analysis for soybean powder 2.0~4.5 weight parts, starch 2.5~4.0 weight parts, CaCO 30.5~0.7 weight part, sodium-chlor 0.4~0.6 weight part, dextrin 2.5~4.0 weight parts, sulphur ammonium 0.1~0.3 weight part, steeping water 1~2 weight part, vegetables oil 0.8~1.5 weight part, foam killer 0~0.02 weight part, with the tap water constant volume to 100 parts by volume; (2) temperature is 32~34 ℃; (3) incubation time is 24~48 hours.
Above-mentioned fermention medium consists of: analysis for soybean powder 3.5~5.5 weight parts, starch 2.0~4.0 weight parts, sulphur ammonium 0.08~0.15 weight part, CaCO 30.6~1.0 weight parts, vegetables oil 0.5~1.0 weight part, foam killer 0.005~0.02 weight part, with the tap water constant volume to 100 parts by volume.
Above-mentioned interpolation composition of nutritive substance is: liquid sugar 10~50 weight parts, vegetables oil 1~10 weight part, n-propyl alcohol solution 0.5~5 weight part.
Above-mentioned vegetables oil is: any in peanut oil, rapeseed oil, VT 18, Oleum Gossypii semen, sesame oil, sunflower seed oil, sweet oil, zedoary turmeric oil, Oleum Bulbus Allii, Oleum Hippophae, Radix Angelicae Sinensis oil, Oils, Zingiber officinale, Fructus Forsythiae oil, perilla oil, Oleum Citri Reticulatae, Viscotrol C, spearmint oil, the ucuhuba oil.
Described vegetables oil is preferably any in VT 18, the rapeseed oil.
Described liquid sugar is 20~70% glucose solutions.
Described n-propyl alcohol solution is 20~70% n-propyl alcohol solution.
Described foam killer is the polyethers foam killer.
Described polyethers foam killer is the compsn of any or two kinds in polyoxypropylene glycerine and the polyoxyethylene oxypropylene glycerine.
The inventive method is following with the progressive that existing Matachrom preparation method compares:
1, ceramic membrane filter does not add throw outs such as zinc sulfate, Poly aluminum Chloride (PAC), and the microorganism growth breeding can not receive metals ion and suppress, and the biochemical of gained filter residue greatly improves, and is easy to be developed to compoiste fertilizer and biogas, reduces waste residue and produces; Production cost is greatly reduced.
2, do not use sheet frame, the production scene need not to wash sheet frame and cleans filter cloth, and the anhydrous no slag in place is realized cleaner production.
3, behind the employing nf membrane concentration technology; The extraction of Oxacyclotetradecane,erythromycin deriv concentrates solvents such as not re-using butylacetate and Oxacyclotetradecane,erythromycin deriv is extracted concentrated; The use and the volume of the circular flow of organic solvent greatly reduce; Safety and production is more guaranteed, need not distill the recovery butylacetate to the factory effluent after extracting.
4, after the employing nanofiltration concentrated, the nf membrane wet water did not have other organism except that the inorganic salt that trace is arranged, can make the cover water and the unit bath water of ceramic membrane unit, economizes on resources.
5, behind the employing primary crystallization, purify with a spot of acetone recrystallization, the Erythromycin A component can be up to 90%, and the quality of Matachrom greatly improves, and the organic solvent usage quantity greatly reduces, and helps environmental protection and production safety.
Following embodiment will help those of ordinary skill in the art further to understand the present invention, but not limit the present invention in any form.
Experimental example 1 simultaneous test
Existing Matachrom preparation method:
Fermented liquid put jar the back use concentration be 10% sodium hydroxide solution to transfer pH be 8.0~8.4, add 4% zinc sulfate flocculation afterwards, solid substance is removed with Plate Filtration in the flocculation back; Filtrating is adjusted to pH6.0~6.5 with glacial acetic acid solution; With the extraction of double solvents such as butylacetate, solvent is added to Sodium Thiocyanate 99 and Glacial acetic acid min. 99.5, and Matachrom is crystallized out again; Crystal promptly gets Matachrom through washing, oven dry.
Matachrom preparation method of the present invention:
(1) fermented liquid concentrates: after the erythromycin fermentation liquid slagging-off, use concentration be 10% sodium hydroxide solution to transfer pH be 8.0~8.4, adopt the ceramic membrane filter in 50nm~100nm aperture, filtered liq concentrates with the nf membrane of 200 molecular weight, obtains the Oxacyclotetradecane,erythromycin deriv liquid concentrator.
(2) recrystallization: the Oxacyclotetradecane,erythromycin deriv liquid concentrator is placed crystallizer, add 10% sodium thiocyanate solution (every BOU Oxacyclotetradecane,erythromycin deriv adds 10% sodium thiocyanate solution of 0.18kg), using 50% glacial acetic acid solution adjusting pH is 6.0~6.5; Matachrom is separated out in crystallization, and solidliquid mixture gets the Matachrom bullion through spinning, and the Matachrom bullion adds acetone according to 1: 4 ratio; Use concentration be 10% sodium hydroxide solution to regulate pH be 9.8~10.0, Matachrom is changed into erythromycin, leave standstill; get acetone soln; add 10% sodium thiocyanate solution (every BOU Oxacyclotetradecane,erythromycin deriv adds 10% sodium thiocyanate solution of 0.18kg), transfer pH to 6.5, extraordinarily go into 50~55 ℃ of purified water by 1.5 of lysate volume; 25~30 ℃ of crystallization control temperature; stop stirring with 50% glacial acetic acid solution, leave standstill 1 hour entering whizzer separate the wet article of Matachrom, the Matachrom article that wet are used acetone, 50~55 ℃ of purified water drip washing respectively; drying promptly gets the Matachrom finished product.
Table one Matachrom preparing method's comparison
Can know through table one: the used ceramic membrane filter of the present invention does not add throw outs such as zinc sulfate, Poly aluminum Chloride (PAC), has reduced organic consumption, and production cost is greatly reduced; Do not use sheet frame, the production scene need not to wash sheet frame and cleans filter cloth, and the anhydrous no slag in place is realized cleaner production; After adopting the nf membrane concentration technology, the extraction of Oxacyclotetradecane,erythromycin deriv concentrates solvents such as not re-using N-BUTYL ACETATE and Oxacyclotetradecane,erythromycin deriv is extracted concentrated, and the use of organic solvent and volume of the circular flow greatly reduce; After adopting nanofiltration to concentrate, the nf membrane wet water does not have other organism except that the inorganic salt that trace is arranged, can make the cover water and the unit bath water of ceramic membrane unit, economizes on resources; After adopting primary crystallization, purify with a spot of acetone recrystallization, the Erythromycin A component can be up to 90%, and the quality of Matachrom greatly improves.
Following embodiment is used to further specify but is not limited to the present invention.
Embodiment 1: the preparation of erythromycin fermentation liquid
(1) fermented liquid concentrates: after the erythromycin fermentation liquid slagging-off, use concentration be 10% sodium hydroxide solution to transfer pH be 8.0~8.4, adopt the ceramic membrane filter in 50nm~100nm aperture, filtered liq concentrates with the nf membrane of 200 molecular weight, obtains the Oxacyclotetradecane,erythromycin deriv liquid concentrator.
(2) recrystallization: the Oxacyclotetradecane,erythromycin deriv liquid concentrator is placed crystallizer, add 10% sodium thiocyanate solution (every BOU Oxacyclotetradecane,erythromycin deriv adds 10% sodium thiocyanate solution of 0.18kg), using 50% glacial acetic acid solution adjusting pH is 6.0~6.5; Matachrom is separated out in crystallization, and solidliquid mixture gets the Matachrom bullion through spinning, and the Matachrom bullion adds acetone according to 1: 4 ratio; Use concentration be 10% sodium hydroxide solution to regulate pH be 9.8~10.0, Matachrom is changed into erythromycin, leave standstill; get acetone soln; add 10% sodium thiocyanate solution (every BOU Oxacyclotetradecane,erythromycin deriv adds 10% sodium thiocyanate solution of 0.18kg), transfer pH to 6.5, extraordinarily go into 50~55 ℃ of purified water by 1.5 of lysate volume; 25~30 ℃ of crystallization control temperature; stop stirring with 50% glacial acetic acid solution, leave standstill 1 hour entering whizzer separate the wet article of Matachrom, the Matachrom article that wet are used acetone, 50~55 ℃ of purified water drip washing respectively; drying promptly gets the Matachrom finished product.
The preparation of erythromycin fermentation liquid
(1) the Oxacyclotetradecane,erythromycin deriv seed liquor is cultivated: 1. female slant pore preparation: with freezing streptomyces erythareus (the producing bacterium) spore that is kept in the sand pipe, be inoculated on the slant medium of sterilization, substratum is formed: starch 0.2g; Steeping water 0.1g; Agar 0.2g, glucose 0.8g, sodium-chlor 1.5g; Calcium chloride 0.8g, with the tap water constant volume to 100ml; Under 34 ℃ of conditions of temperature, cultivated 8 days; 2. the preparation of sub-slant pore: with female slant pore, be inoculated on the slant medium of sterilization, substratum consists of: starch 0.2g, steeping water 0.15g, agar 0.6g, glucose 0.2g, sodium-chlor 0.8g, calcium chloride 0.8g, with the tap water constant volume to 100ml; Under 34 ℃ of conditions of temperature, cultivated 8 days; 3. seed culture: with sub-slant pore, be inoculated in seed culture medium,, obtain the Oxacyclotetradecane,erythromycin deriv seed liquor through three grades of seed enlarged culturing through sterilization;
(2) fermentation: the Oxacyclotetradecane,erythromycin deriv seed liquor is inoculated in the substratum of sterilization in 20% ratio, and substratum consists of: analysis for soybean powder 5.0g, starch 2.5g, sulphur ammonium 0.15g, CaCO 30.7g, rapeseed oil 0.9g, polyoxyethylene oxypropylene glycerine 0.005g, with the tap water constant volume to 100ml; The feeding sterile air also stirred, and added 60% glucose solution 40g at 15 hours, rapeseed oil 5g, and 30% n-propyl alcohol 1g through cultivation in 7 days, gets erythromycin fermentation liquid.
First order seed enlarged culturing base composition is preferably: analysis for soybean powder 2g, starch 2g, CaCO 30.75g, dextrin 1g, sulphur ammonium 0.4g, steeping water 3g, rapeseed oil 0.8g, with the tap water constant volume to 100ml.
Two, three grades of seed enlarged culturing bases are formed: (1) substratum is formed: analysis for soybean powder 4g, starch 3g, CaCO 30.5g, sodium-chlor 0.4g, dextrin 4g, sulphur ammonium 0.3g, steeping water 1g, rapeseed oil 0.8g, polyoxyethylene oxypropylene glycerine 0.01g, with the tap water constant volume to 100ml.
Embodiment 2: a kind of THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method
(1) fermented liquid concentrates: after the erythromycin fermentation liquid slagging-off, use concentration be 15% sodium hydroxide solution to transfer pH be 7.8~8.2, adopt the ceramic membrane filter in 50nm~100nm aperture, filtered liq concentrates with the nf membrane of 200 molecular weight, obtains the Oxacyclotetradecane,erythromycin deriv liquid concentrator.
(2) recrystallization: the Oxacyclotetradecane,erythromycin deriv liquid concentrator is placed crystallizer, add 15% sodium thiocyanate solution (every BOU Oxacyclotetradecane,erythromycin deriv adds 15% sodium thiocyanate solution of 0.15kg), using 40% glacial acetic acid solution adjusting pH is 6.0~6.5; Matachrom is separated out in crystallization, and solidliquid mixture gets the Matachrom bullion through spinning, and the Matachrom bullion adds acetone according to 1: 3 ratio; Use concentration be 15% sodium hydroxide solution to regulate pH be 9.6~9.8, Matachrom is changed into erythromycin, leave standstill; get acetone soln; add 15% sodium thiocyanate solution (every BOU Oxacyclotetradecane,erythromycin deriv adds 15% sodium thiocyanate solution of 0.15kg), transfer pH to 6.5, extraordinarily go into 50~55 ℃ of purified water by 1.0 of lysate volume; 25~30 ℃ of crystallization control temperature; stop stirring with 40% glacial acetic acid solution, leave standstill 2 hours entering whizzers separate the wet article of Matachrom, the Matachrom article that wet are used acetone, 50~55 ℃ of purified water drip washing respectively; drying promptly gets the Matachrom finished product.
The preparation of erythromycin fermentation liquid
(1) the Oxacyclotetradecane,erythromycin deriv seed liquor is cultivated: 1. female slant pore preparation: with freezing streptomyces erythareus (the producing bacterium) spore that is kept in the sand pipe, be inoculated on the slant medium of sterilization, substratum consists of: starch 0.5g, steeping water 0.1g, agar 0.5g.Glucose 0.5g, sodium-chlor 1g, calcium chloride 0.5g, with the tap water constant volume to 100ml; Under 34 ℃ of conditions of temperature, cultivated 9 days; 2. the preparation of sub-slant pore: with female slant pore, be inoculated on the slant medium of sterilization, substratum consists of: starch 0.4g, steeping water 0.2g, agar 0.4g, glucose 0.4g, sodium-chlor 1.5g, calcium chloride 1.0g, with the tap water constant volume to 100ml; Under 34 ℃ of conditions of temperature, cultivated 9 days; 3. seed culture: with sub-slant pore, be inoculated in seed culture medium,, obtain the Oxacyclotetradecane,erythromycin deriv seed liquor through three grades of seed enlarged culturing through sterilization;
(2) fermentation: the Oxacyclotetradecane,erythromycin deriv seed liquor is inoculated in the substratum of sterilization in 10% ratio, and substratum consists of: analysis for soybean powder 4.5g, starch 3.0g, sulphur ammonium 0.12g, CaCO 30.gg, VT 18 0.7g, polyoxypropylene glycerine 0.01g, with the tap water constant volume to 100ml; The feeding sterile air also stirred 20 hours, added 40% glucose solution 20g, VT 18 4g, and 60% n-propyl alcohol solution 2g through cultivation in 8 days, gets erythromycin fermentation liquid.
First order seed enlarged culturing condition is: (1) analysis for soybean powder 3g, starch 1.5g, CaCO 30.7g, dextrin 1.5g, sulphur ammonium 0.3g, steeping water 2g, VT 18 0.7g, with the tap water constant volume to 100ml; (2) temperature is 33 ℃; (3) incubation time is 70 hours;
Two, three grades of seed enlarged culturing conditions are: (1) substratum is formed: analysis for soybean powder 3.5g, starch 3.2g, CaCO 30.6g, sodium-chlor 0.5g, dextrin 3.2g, sulphur ammonium 0.2g, steeping water 1.5g, VT 18 1.1g, polyoxypropylene glycerine 0.005g, with the tap water constant volume to 100ml; (2) temperature is 32~34 ℃; (3) incubation time is 24~48 hours.

Claims (14)

1. a THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method is characterized in that this method comprises the steps:
(1) fermented liquid concentrates: erythromycin fermentation liquid concentration be 5~20% sodium hydroxide solution to transfer pH be 7.5~9.0, adopt the ceramic membrane filter in 50nm~100nm aperture, filtered liq concentrates with the nf membrane of 200 molecular weight, obtains the Oxacyclotetradecane,erythromycin deriv liquid concentrator;
(2) crystallization: the Oxacyclotetradecane,erythromycin deriv liquid concentrator is placed crystallizer, and every BOU Oxacyclotetradecane,erythromycin deriv adds 5~20% sodium thiocyanate solutions of 0.15~0.2kg, and using 20~80% glacial acetic acid solution adjusting pH is 5.5~7.0; Matachrom is separated out in crystallization, and solidliquid mixture gets the Matachrom bullion through spinning, and the Matachrom bullion adds acetone according to 1: 1~1: 8 ratio; Use concentration be 5%~20% sodium hydroxide solution to regulate pH be 9.5~10.5, Matachrom is changed into erythromycin, leave standstill; get acetone soln, every BOU Oxacyclotetradecane,erythromycin deriv adds 5~20% sodium thiocyanate solutions of 0.15~0.2kg, transfers pH to 5.5~7.5 with 20~80% glacial acetic acid solutions; extraordinarily go into 45~60 ℃ of purified water by 1~3 of lysate volume; 20~35 ℃ of crystallization control temperature, adopts variable-frequency motor slowly to stir 10 minutes, leave standstill again 0.5~2 hour entering whizzer of cooling separate the wet article of Matachrom; Matachrom wets and uses acetone, 45~60 ℃ of purified water drip washing respectively in the article whizzer; spinning is discharged up to mother liquor, and drying promptly gets the Matachrom finished product;
Erythromycin fermentation liquid prepares according to following steps:
(1) the Oxacyclotetradecane,erythromycin deriv seed liquor is cultivated: 1. female slant pore preparation: freezing streptomyces erythareus (the producing bacterium) spore inoculating that is kept in the sand pipe, was cultivated 7~9 days under 32~34 ℃ of conditions of temperature on the slant medium of sterilization; 2. sub-slant pore preparation: with female slant pore, be inoculated on the slant medium of sterilization, under 32~34 ℃ of conditions of temperature, cultivated 7~9 days; 3. seed culture: with sub-slant pore, be inoculated in seed culture medium,, obtain the Oxacyclotetradecane,erythromycin deriv seed liquor through three grades of seed enlarged culturing through sterilization;
(2) fermentation: the Oxacyclotetradecane,erythromycin deriv seed liquor is inoculated in the substratum of sterilization by 10~20% volume ratios, and the feeding sterile air is also opened and is stirred, and adds nutritive substance, through cultivation in 7~10 days, gets erythromycin fermentation liquid.
2. THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method as claimed in claim 1 is characterized in that this method comprises the steps:
(1) fermented liquid concentrates: erythromycin fermentation liquid use concentration be 10% sodium hydroxide solution to transfer pH be 8.0~8.4, adopt the ceramic membrane filter in 50nm~100nm aperture, filtered liq concentrates with the nf membrane of 200 molecular weight, obtains the Oxacyclotetradecane,erythromycin deriv liquid concentrator.
(2) recrystallization: the Oxacyclotetradecane,erythromycin deriv liquid concentrator is placed crystallizer, and every BOU Oxacyclotetradecane,erythromycin deriv adds 10% the sodium thiocyanate solution of 0.18kg, and using 50% glacial acetic acid solution to regulate pH is 6.0~6.5; Matachrom is separated out in crystallization, and solidliquid mixture gets the Matachrom bullion through spinning, and the Matachrom bullion adds acetone according to 1: 4 ratio; Use concentration be 8% sodium hydroxide solution to regulate pH be 9.8~10.0, Matachrom is changed into erythromycin, standing separation; Divide the sub-cloud mother liquor to get acetone soln, every BOU Oxacyclotetradecane,erythromycin deriv adds 10% the sodium thiocyanate solution of 0.18kg, with 50% glacial acetic acid solution accent pH to 6.5; Extraordinarily go into 50~55 ℃ of purified water by 1.5 of lysate volume; 25~30 ℃ of crystallization control temperature adopt variable-frequency motor slowly to stir 10 minutes; Leave standstill 1 hour entering whizzer of cooling separate the wet article of Matachrom; The wet article of Matachrom are used acetone, 50~55 ℃ of purified water drip washing in whizzer respectively, and drying promptly gets the Matachrom finished product.
3. THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method as claimed in claim 1 is characterized in that this method comprises the steps:
(1) fermented liquid concentrates: erythromycin fermentation liquid use concentration be 15% sodium hydroxide solution to transfer pH be 7.8~8.2, adopt the ceramic membrane filter in 50nm~100nm aperture, filtered liq concentrates with the nf membrane of 200 molecular weight, obtains the Oxacyclotetradecane,erythromycin deriv liquid concentrator.
(2) recrystallization: the Oxacyclotetradecane,erythromycin deriv liquid concentrator is placed crystallizer, and every BOU Oxacyclotetradecane,erythromycin deriv adds 15% the sodium thiocyanate solution of 0.15kg, and using 40% glacial acetic acid solution to regulate pH is 6.0~6.5; Matachrom is separated out in crystallization, and solidliquid mixture gets the Matachrom bullion through spinning, and the Matachrom bullion adds acetone according to 1: 3 ratio; Use concentration be 10% sodium hydroxide solution to regulate pH be 9.6~9.8, Matachrom is changed into erythromycin, leave standstill; get acetone soln, every BOU Oxacyclotetradecane,erythromycin deriv adds 15% the sodium thiocyanate solution of 0.15kg, transfers pH to 6.5 with 40% glacial acetic acid solution; extraordinarily go into 50~55 ℃ of purified water by 1.0 of lysate volume, 25~30 ℃ of crystallization control temperature adopt variable-frequency motor slowly to stir 10 minutes;, leave standstill 1 hour entering whizzer of cooling separate the wet article of Matachrom, the Matachrom article that wet are used acetone, 50~55 ℃ of purified water drip washing in whizzer respectively; drying promptly gets the Matachrom finished product.
4. like the arbitrary described THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method of claim 1~3, it is characterized in that
The female slant pore of said Oxacyclotetradecane,erythromycin deriv prepares substratum and is made up of following component: starch 0.1~1.0 weight part, steeping water 0.05~0.2 weight part, agar 0.1~1.0 weight part, glucose 0.1~1.0 weight part, sodium-chlor 0.5~2.0 weight part, calcium chloride 0.1~1.0 weight part, tap water preparation.
5. like the arbitrary described THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method of claim 1~3, it is characterized in that the sub-slant pore of Oxacyclotetradecane,erythromycin deriv prepares substratum and is made up of following component: starch 0.1~1.0 weight part, steeping water 0.05~0.2 weight part, agar 0.1~1.0 weight part, glucose 0.1~1.0 weight part, sodium-chlor 0.5~2.0 weight part, calcium chloride 0.1~1.0 weight part, with the tap water constant volume to 100 parts by volume.
6. like the arbitrary described THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method of claim 1~3, it is characterized in that Oxacyclotetradecane,erythromycin deriv first order seed enlarged culturing base composition: analysis for soybean powder 2~4 weight parts, starch 1~2 weight part, CaCO 30.6~0.8 weight part, dextrin 1~2 weight part, sulphur ammonium 0.2~0.4 weight part, steeping water 1~4 weight part, vegetables oil 0.5~1 weight part, with the tap water constant volume to 100 parts by volume.
7. like the arbitrary described THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method of claim 1~3, it is characterized in that Oxacyclotetradecane,erythromycin deriv first order seed enlarged culturing temperature is 32~34 ℃, incubation time is 48~96 hours.
8. like the arbitrary described THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method of claim 1~3, it is characterized in that two, three grades of seed enlarged culturing bases of Oxacyclotetradecane,erythromycin deriv consist of: analysis for soybean powder 2.0~4.5 weight parts, starch 2.5~4.0 weight parts, CaCO 30.5~0.7 weight part, sodium-chlor 0.4~0.6 weight part, dextrin 2.5~4.0 weight parts, sulphur ammonium 0.1~0.3 weight part, steeping water 1~2 weight part, vegetables oil 0.8~1.5 weight part, foam killer 0~0.02 weight part, with the tap water constant volume to 100 parts by volume.
9. like the arbitrary described THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method of claim 1~3, it is characterized in that two, three grades of seed enlarged culturing temperature of Oxacyclotetradecane,erythromycin deriv are 32~34 ℃, incubation time is 24~48 hours.
10. like the arbitrary described THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method of claim 1~3, it is characterized in that the abomacetin fermentation substratum consists of: analysis for soybean powder 3.5~5.5 weight parts, starch 2.0~4.0 weight parts, sulphur ammonium 0.08~0.15 weight part, CaCO 30.6~1.0 weight parts, vegetables oil 0.5~1.0 weight part, foam killer 0.005~0.02 weight part, with the tap water constant volume to 100 parts by volume.
11., it is characterized in that the composition of nutritive substance that adds in the abomacetin fermentation substratum is: liquid sugar 10~50 weight parts, vegetables oil 1~10 weight part, n-propyl alcohol solution 0.5~5 weight part like the arbitrary described THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method of claim 1~3.
12. THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method as claimed in claim 11 is characterized in that described liquid sugar is 20~70% glucose solutions.
13. THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method as claimed in claim 11 is characterized in that described n-propyl alcohol solution is 20~70% n-propyl alcohol solution.
14. THE PREPARATION OF ERYTHROMYCIN THIOCYANATE method as claimed in claim 8 is characterized in that described foam killer is the compsn of any or two kinds in polyoxypropylene glycerine and the polyoxyethylene oxypropylene glycerine.
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CN102659881A (en) * 2012-04-28 2012-09-12 安徽丰原发酵技术工程研究有限公司 Method for preparing erythromycin thiocyanate
CN102876766A (en) * 2012-10-31 2013-01-16 国药集团威奇达药业有限公司 Fermentation process of cephalosporin C
CN103044508A (en) * 2013-01-09 2013-04-17 宁夏启元药业有限公司 Method for extracting crystallized erythromycin thiocyanate from fermentation liquid
CN103113440A (en) * 2013-01-30 2013-05-22 伊犁川宁生物技术有限公司 Preparation method of erythromycin thiocyanate
CN103275150A (en) * 2012-11-02 2013-09-04 伊犁川宁生物技术有限公司 Method for refining and preparing erythromycin thiocyanate
CN103304612A (en) * 2013-06-25 2013-09-18 伊犁川宁生物技术有限公司 Concentration method of erythrocin fermentation liquor
CN103483407A (en) * 2013-10-10 2014-01-01 宁夏启元药业有限公司 Composite solvent for extractive crystallization of erythromycin thiocyanate and extractive crystallization method
CN104262431A (en) * 2014-09-22 2015-01-07 江苏久吾高科技股份有限公司 Method and device for extracting erythromycin thiocyanate
CN105237600A (en) * 2015-10-23 2016-01-13 伊犁川宁生物技术有限公司 Method for recovering erythromycin from erythromycin-containing wastewater
CN105348340A (en) * 2015-11-27 2016-02-24 宁夏启元药业有限公司 Preparation method of erythromycin thiocyanate
CN105601687A (en) * 2016-03-28 2016-05-25 伊犁川宁生物技术有限公司 Refinement method of erythromycin thiocyanate
CN105777827A (en) * 2014-12-15 2016-07-20 宁夏启元药业有限公司 Extraction method of high-purity erythromycin E
CN109942655A (en) * 2019-04-29 2019-06-28 宜昌东阳光药业股份有限公司 A kind of continuous crystallisation process of erythromycin thiocyanate crude product
CN110003295A (en) * 2019-04-29 2019-07-12 宜昌东阳光药业股份有限公司 A kind of preparation method of erythromycin thiocyanate
CN110066743A (en) * 2018-01-22 2019-07-30 伊犁川宁生物技术有限公司 A kind of erythromycin production bacterial strain and its application that fermentation foul smell improves
CN111848701A (en) * 2019-04-29 2020-10-30 伊犁川宁生物技术有限公司 Continuous crystallization method of crude erythromycin thiocyanate
CN112978993A (en) * 2021-02-25 2021-06-18 宜昌东阳光生化制药有限公司 Method for recovering thiocyanate ions from rectification waste liquid of erythromycin thiocyanate crystallization mother liquor and application

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CN102659881A (en) * 2012-04-28 2012-09-12 安徽丰原发酵技术工程研究有限公司 Method for preparing erythromycin thiocyanate
CN102659881B (en) * 2012-04-28 2014-12-17 安徽丰原发酵技术工程研究有限公司 Method for preparing erythromycin thiocyanate
CN102876766A (en) * 2012-10-31 2013-01-16 国药集团威奇达药业有限公司 Fermentation process of cephalosporin C
CN102876766B (en) * 2012-10-31 2014-10-15 国药集团威奇达药业有限公司 Fermentation process of cephalosporin C
CN103275150A (en) * 2012-11-02 2013-09-04 伊犁川宁生物技术有限公司 Method for refining and preparing erythromycin thiocyanate
CN103275150B (en) * 2012-11-02 2016-05-18 伊犁川宁生物技术有限公司 A kind of refining and preparation method of erythromycin thiocyanate
CN103044508A (en) * 2013-01-09 2013-04-17 宁夏启元药业有限公司 Method for extracting crystallized erythromycin thiocyanate from fermentation liquid
CN103113440A (en) * 2013-01-30 2013-05-22 伊犁川宁生物技术有限公司 Preparation method of erythromycin thiocyanate
CN103304612A (en) * 2013-06-25 2013-09-18 伊犁川宁生物技术有限公司 Concentration method of erythrocin fermentation liquor
CN103483407A (en) * 2013-10-10 2014-01-01 宁夏启元药业有限公司 Composite solvent for extractive crystallization of erythromycin thiocyanate and extractive crystallization method
CN103483407B (en) * 2013-10-10 2015-11-18 宁夏启元药业有限公司 A kind of Matachrom extractive crystallization double solvent and extractive crystallization method
CN104262431A (en) * 2014-09-22 2015-01-07 江苏久吾高科技股份有限公司 Method and device for extracting erythromycin thiocyanate
CN105777827A (en) * 2014-12-15 2016-07-20 宁夏启元药业有限公司 Extraction method of high-purity erythromycin E
CN105237600A (en) * 2015-10-23 2016-01-13 伊犁川宁生物技术有限公司 Method for recovering erythromycin from erythromycin-containing wastewater
CN105348340A (en) * 2015-11-27 2016-02-24 宁夏启元药业有限公司 Preparation method of erythromycin thiocyanate
CN105601687A (en) * 2016-03-28 2016-05-25 伊犁川宁生物技术有限公司 Refinement method of erythromycin thiocyanate
CN105601687B (en) * 2016-03-28 2019-05-24 四川新迪医药化工有限公司 A kind of refining methd of erythromycin thiocyanate
CN110066743A (en) * 2018-01-22 2019-07-30 伊犁川宁生物技术有限公司 A kind of erythromycin production bacterial strain and its application that fermentation foul smell improves
CN109942655A (en) * 2019-04-29 2019-06-28 宜昌东阳光药业股份有限公司 A kind of continuous crystallisation process of erythromycin thiocyanate crude product
CN110003295A (en) * 2019-04-29 2019-07-12 宜昌东阳光药业股份有限公司 A kind of preparation method of erythromycin thiocyanate
CN110003295B (en) * 2019-04-29 2020-05-12 宜昌东阳光药业股份有限公司 Preparation method of erythromycin thiocyanate
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