CN102407614B - Embossing device for use on paper towel processing equipment and embossing production technology thereof - Google Patents

Embossing device for use on paper towel processing equipment and embossing production technology thereof Download PDF

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Publication number
CN102407614B
CN102407614B CN 201110359500 CN201110359500A CN102407614B CN 102407614 B CN102407614 B CN 102407614B CN 201110359500 CN201110359500 CN 201110359500 CN 201110359500 A CN201110359500 A CN 201110359500A CN 102407614 B CN102407614 B CN 102407614B
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knurling rolls
embossing
assembly
bottom roller
group
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CN102407614A (en
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陆德昌
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Foshan City Nanhai District Dechangyu Machinery Manufacturing Co., Ltd.
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FOSHAN CITY NANHAI DISTRICT DECHANGYU MACHINERY MANUFACTURING Co Ltd
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Abstract

The invention provides an embossing device for use on paper towel processing equipment and an embossing production technology thereof. The device comprises a bottom roller; at least two embossing roller sets acted on the surface of the bottom roller are arranged along the axial direction of the bottom roller at the two sides of the bottom roller respectively; one embossing roller set is composed of one or more embossing roller assemblies, while the other embossing roller set is composed of two or more embossing roller assemblies; each embossing roller assembly is pressurized with an independent pressurizer respectively; and the embossing roller assembly at one side and the embossing roller assembly at the other side rotate by working with each other to form mutual complementation of embossed patterns. The segmented embossing is used, so that the line pressure in the embossing process is easy to control and convenient to adjust, and the embossed paper towel has better product quality and better effect; and more importantly, the diameter of the embossing roller assembly is much smaller than that of the integrated roller design in the prior art, so that the cost of manufacturing the embossing roller assembly and the cost of engraving flower patterns are also greatly reduced.

Description

The embossing device of using on a kind of facial tissue processing equipment and embossing production technology thereof
Technical field
The present invention relates to the technical field of facial tissue processing equipment, refer in particular to embossing device and the embossing production technology thereof used on a kind of facial tissue processing equipment.
Background technology
The paper handkerchief of using in the daily life, comprise toilet paper, face tissue, napkin paper etc., mostly be to be formed by two-layer or two-layer above paper handkerchief pressing, in order to make paper handkerchief that the phenomenon of splitting in use can not occur easily, present facial tissue processing equipment generally all is provided with the embossing device that multi-ply paper towel is carried out embossing, decorative pattern by compacting is so that the phenomenon of splitting be difficult for to occur in multi-ply paper towel in use, these colourful floral designs also can become the bright spot of paper handkerchief simultaneously, attract the consumer; The embossing device of present existing facial tissue processing equipment generally adopts the structure of two roll-in flowers, namely two rollers of a whole foundation roller group and one whole knurling rolls group formation are finished the embossing action, during work, multi-ply paper towel from the gap between these two rollers by finishing the embossing operation.But along with the development of society and the progress of technology, producer is more and more higher to the requirement of output, paper towel production equipment also more and more is tending towards maximizing, the length of knurling rolls generally is located at about 2-3m at present, expensive, its heat treatment difficulty is also high simultaneously, and the uniformity of linear pressure when such Design of length is difficult to guarantee the multi-ply paper towel embossing, because according to mechanical property, the length of knurling rolls is longer, position, intermediate portion stressed just less, just poorer to the embossing effect of paper handkerchief middle part so often do not reach the product processing request.Be sort this problem out, the diameter of knurling rolls is attempted recently to increase according to the major diameter of knurling rolls by a lot of manufacturers, and then satisfies instructions for use, but the cost of such knurling rolls and whole equipment will more be increased; In case and the appearance such as the decorative pattern of knurling rolls assembly or roll surface are damaged, will change whole piece knurling rolls assembly, resource has been caused greatly waste.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of reliable, motion rational in infrastructure steadily, embossing device and the embossing production technology thereof used on linear pressure is balanced, easy to adjust, replacement cost is low, embossing the is effective facial tissue processing equipment.
For achieving the above object, its device of technical scheme provided by the present invention includes bottom roller, and the axial direction in the both sides of described bottom roller along bottom roller is arranged with respectively at least two group knurling rolls groups that act on this bottom roller roll surface; Wherein one group of knurling rolls group is by the knurling rolls module composition more than a section or a section, and another knurling rolls group is by two or more knurling rolls module compositions, and above-mentioned every section knurling rolls assembly is respectively by independently pressurizer pressurization; The knurling rolls assembly of one side and the knurling rolls assembly of opposite side cooperatively interact to rotate and form mutually replenishing of embossed pattern.
The knurling rolls assembly of a described side and the knurling rolls assembly of opposite side stagger fully towards each other along the footpath of bottom roller accordingly or overlap staggering the mutually additional of formation embossed pattern of arranging.
Every section knurling rolls assembly of described the same side is installed on the same transmission main shaft, and every section knurling rolls assembly is respectively by being positioned at the separately pressurizer pressurization at two ends.
Described every section knurling rolls assembly is movably arranged on each self-corresponding swing span, and swing span is pressurizeed by cylinder simultaneously.
Described swing span has included pedestal, rocker arm shaft, rocking arm, bearing block, and wherein, described rocker arm shaft is installed on the pedestal by bearing block, and the two ends of this rocker arm shaft are connected with respectively a rocking arm simultaneously, and this two rocking arm is connected by the knurling rolls assembly.
Described every section knurling rolls assembly drives through separately the synchronous pulley same power transmission shaft by the same side respectively.
Described pressurizer is cylinder assembly, or hydraulic pressure cylinder assembly, or spring assembly, or a kind of in the screw arbor assembly.
Embossing production technology of the present invention is: body paper at first to be processed carries out debatching by the uncoil-stand of preorder operation, lead through guide roller, after passing the gap between a side knurling rolls group and the bottom roller roll surface, pass gap between opposite side knurling rolls group and the bottom roller roll surface around the bottom roller roll surface, when body paper to be processed all passes gap between this both sides knurling rolls group and the bottom roller roll surface, the knurling rolls assembly of this both sides knurling rolls group moves at once, respectively by separately independently pressurizer pressurization, synchronous pressure is in the bottom roller roll surface, continuous running ground carries out embossing to the body paper to be processed of process, embossing action through this both sides knurling rolls group, finished mutually replenishing of body paper embossed pattern to be processed, splice body paper to be processed and be abound with the effect of decorative pattern, body paper to be processed after embossing is complete is drawn at last to deliver to and is gone to carry out next step processing processing in the following process operation again through the guide roller guiding.
The present invention is after having adopted such scheme, its great advantage is because the present invention adopts the segmented embossing, so the linear pressure during embossing easily controls, more even, stable action, easy to adjust, and then so that the product quality of embossing paper towel is better, effect is better, can greatly satisfy the demands of consumers; What be even more important a bit is, the diameter of knurling rolls assembly of the present invention is more much smaller than the whole roll-type design of prior art, and then so that the also greatly reduction of the cost of the manufacturing of knurling rolls assembly and carved pattern, when in case breakage appears in the decorative pattern of certain section knurling rolls assembly or roll surface etc. simultaneously, can only change the impaired knurling rolls assembly of this section, and need not all change, thereby reduced replacement cost widely.Another large advantage of the present invention is, the action by not at least twice embossing of homonymy has realized mutually effectively replenishing of body paper embossed pattern to be processed, and the decorative pattern of paper that splices the paper handkerchief that is more rich and varied, quality is higher.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 1.
Fig. 2 is the front view of embodiment 1.
Fig. 3 is the top view of the embodiment of the invention 2.
Fig. 4 is the front view of embodiment 2.
Fig. 5 is the structural representation of the embodiment of the invention 3.
Fig. 6 is the top view of embodiment 3.
Fig. 7 is the structural representation of the embodiment of the invention 4.
Fig. 8 is the top view of embodiment 4.
Fig. 9 is the schematic diagram of the embodiment of the invention 5.
Figure 10 is the roll surface pattern expanded view of two groups of knurling rolls groups of the present invention.
Figure 11 is the design sketch after the embossing of the present invention.
The specific embodiment
The invention will be further described below in conjunction with specific embodiment.
Embodiment 1: with reference to the accompanying drawings 1 and accompanying drawing 2 shown in, the embossing device of using on the described facial tissue processing equipment of the present embodiment, it includes a bottom roller 1 that is driven by power source, wherein, the axial direction along bottom roller 1 is arranged with respectively two groups of knurling rolls groups that act on this bottom roller 1 roll surface in the both sides of described bottom roller 1; Wherein one group of knurling rolls group is made of multistage knurling rolls assembly 2-1, another knurling rolls group is made of multistage knurling rolls assembly 2-2, above-mentioned every section knurling rolls assembly 2-1,2-2 are respectively by independently pressurizer 3-1,3-2 pressurization, and described pressurizer 3-1,3-2 are fixedly mounted on the housiung separator 18 of facial tissue processing equipment; For the required embossing spacing requirement of the paper handkerchief that satisfies different size, interval between multistage knurling rolls assembly 2-1, the 2-2 of the present embodiment the same side can freely be designed, the knurling rolls assembly 2-2 of the knurling rolls assembly 2-1 of one side and opposite side staggers fully towards each other or overlaps to stagger along the footpath of bottom roller 1 accordingly and arranges, rotate mutually replenishing of formation embossed pattern by cooperatively interacting between them, splice body paper 17 to be processed and be abound with decorative pattern or the abundant effect of decorative pattern, satisfy production requirement.In addition, every section knurling rolls assembly 2-1, the 2-2 of the present embodiment the same side are installed on same transmission main shaft 6-1, the 6-2, and every section knurling rolls assembly 2-1,2-2 are respectively by being positioned at the separately pressurizer pressurization at two ends, every transmission main shaft is installed on the corresponding pressurizer by bearing block 4 simultaneously, and driven by corresponding power source, realize synchronous rotational speed.The described pressurizer 3-1 of the present embodiment, 3-2 can be cylinder assembly, or hydraulic pressure cylinder assembly, or spring assembly, or a kind of in the screw arbor assembly; And the pressurizer 3-1, the 3-2 that adopt in the present embodiment are cylinder assembly, it includes cylinder 13, take-up housing 14 and is movably arranged on slide block 15 on this take-up housing 14, wherein, described slide block 15 is fixedly connected with the piston rod of cylinder 13, driven by cylinder 13, and be installed with bearing block 4 at this slide block 15, take-up housing 14 is fixedly mounted on the housiung separator 18 of facial tissue processing equipment.In order to make body paper 17 to be processed splice the effect that to be abound with decorative pattern, the mounting means that the multistage knurling rolls assembly 2-2 of the multistage knurling rolls assembly 2-1 of a side and opposite side staggers each other fully along the radially employing of bottom roller 1 accordingly in the present embodiment, so that the embossing face of every section knurling rolls assembly 2-1 of a side can just be filled up the decorative pattern space between two sections knurling rolls assembly 2-2 of the opposite side corresponding with it, form mutually replenishing of embossed pattern, the embossing of the knurling rolls group by both sides moves to splice the effect that body paper 17 to be processed is abound with decorative pattern, specifically referring to accompanying drawing 10 and accompanying drawing 11.
Embodiment 2: with reference to the accompanying drawings 3 and accompanying drawing 4 shown in, one of the present embodiment group of knurling rolls group is made of one section knurling rolls assembly 2-1 as different from Example 1, another knurling rolls group is made of two sections knurling rolls assembly 2-2.
Embodiment 3: with reference to the accompanying drawings 5 and accompanying drawing 6 shown in, the knurling rolls assembly of the present embodiment the same side is not on same axle as different from Example 2, and every section knurling rolls assembly 2-1 of the present embodiment, 2-2 is movably arranged on each self-corresponding swing span 5-1, on the 5-2, respectively through separately the synchronous pulley same power transmission shaft 11-1 by the same side, the 11-2 driven rotary, each swing span 5-1 of while the present embodiment, 5-2 is pressurizeed by two cylinders 12 that are connected with its rocking arm 9, and described swing span 5-1,5-2 has included pedestal 7; rocker arm shaft 8; rocking arm 9; bearing block 10; wherein; described rocker arm shaft 8 is installed on the pedestal 7 by bearing block 10; two ends of this rocker arm shaft 8 are connected with respectively a rocking arm 9 simultaneously, and this two rocking arm 9 is connected by a knurling rolls assembly.Such design so that every section knurling rolls assembly 2-1, the 2-2 of the present embodiment pressurize without pressurizer 3-1,3-2, but move by the rocking arm 9 of cylinder 12 driving swing span 5-1,5-2, and then the knurling rolls assembly 2-1, the 2-2 that drive on this rocking arm 9 press to bottom roller 1 roll surface, finishes the embossing action.
Embodiment 4: with reference to the accompanying drawings 7 and accompanying drawing 8 shown in, each swing span 5-1,5-2 of the present embodiment are only pressurizeed by a cylinder 12 as different from Example 3, be connected by connecting plate 16 between two rocking arms 9 of each swing span 5-1,5-2 simultaneously, and the piston rod of cylinder 12 is connected in the middle part of this connecting plate 16.
Embodiment 5: shown in 9, the present embodiment has three groups of knurling rolls groups as different from Example 1 with reference to the accompanying drawings, and these three groups of knurling rolls groups are isosceles triangle and arrange, and that group knurling rolls group that the present embodiment increases is to be made of multistage knurling rolls assembly 2-3.
Referring to Fig. 1-shown in Figure 2, during work, body paper 17 at first to be processed carries out debatching by the uncoil-stand of preorder operation, lead through guide roller 19-1, after passing the gap between a side knurling rolls group and bottom roller 1 roll surface, pass gap between opposite side knurling rolls group and bottom roller 1 roll surface around bottom roller 1 roll surface, when body paper 17 to be processed all passes gap between this both sides knurling rolls group and bottom roller 1 roll surface, the knurling rolls assembly 2-1 of this both sides knurling rolls group, 2-2 moves at once, respectively by pressurizer 3-1 independently separately, the 3-2 pressurization, synchronous pressure is in bottom roller 1 roll surface, continuous running ground carries out embossing to the body paper to be processed 17 of process, embossing action through this both sides knurling rolls group, finished mutually replenishing of body paper 17 embossed patterns to be processed, splice body paper 17 to be processed and be abound with decorative pattern or the abundant effect of pattern, the body paper to be processed 17 after embossing is complete is drawn at last to deliver to and is gone to carry out next step processing processing in the following process operation again through guide roller 19-2 guiding.At least two group knurling rolls groups of the present invention by both sides synchronously with the rotating speed embossing, namely be the action of at least twice embossing, finished mutually replenishing of body paper 17 embossed patterns to be processed, splice the effect that body paper 17 to be processed is abound with decorative pattern.
The embodiment of the above only is the present invention's preferred embodiment, is not to limit practical range of the present invention with this, therefore the variation that all shapes according to the present invention, principle are done all should be encompassed in protection scope of the present invention.

Claims (7)

1. the embossing device of using on the facial tissue processing equipment, it includes bottom roller (1), it is characterized in that: the axial direction in the both sides of described bottom roller (1) along bottom roller (1) is arranged with respectively at least two group knurling rolls groups that act on this bottom roller roll surface; Wherein one group of knurling rolls group is made of the knurling rolls assembly (2-1) more than a section or a section, another knurling rolls group is made of two or more knurling rolls assemblies (2-2), above-mentioned every section knurling rolls assembly (2-1,2-2) is respectively by independently pressurizer (3-1,3-2) pressurization, synchronous pressure is in the bottom roller roll surface, the driving cog of bottom roller (1) meshes respectively with the driving cog that is positioned at the transmission main shaft (6-1,6-2) of its both sides, guarantee that linear pressure is balanced, operate steadily, and the continuous running ground that cooperatively interacts carries out synchronous embossing to the body paper to be processed of process; The knurling rolls assembly (2-1) of a described side staggers fully towards each other along the footpath of bottom roller (1) accordingly with the knurling rolls assembly (2-2) of opposite side or overlaps staggering the mutually additional of formation embossed pattern of arranging.
2. the embossing device of using on a kind of facial tissue processing equipment according to claim 1, it is characterized in that: every section knurling rolls assembly (2-1,2-2) of the same side is installed on the same transmission main shaft (6-1,6-2), and every section knurling rolls assembly (2-1,2-2) is respectively by being positioned at the separately pressurizer pressurization at two ends.
3. the embossing device of using on a kind of facial tissue processing equipment according to claim 1, it is characterized in that: described every section knurling rolls assembly (2-1,2-2) is movably arranged on each self-corresponding swing span (5-1,5-2), and swing span (5-1,5-2) is pressurizeed by cylinder (12) simultaneously.
4. the embossing device of using on a kind of facial tissue processing equipment according to claim 3, it is characterized in that: described swing span (5-1,5-2) has included pedestal (7), rocker arm shaft (8), rocking arm (9), bearing block (10), wherein, described rocker arm shaft (8) is installed on the pedestal (7) by bearing block (10), the two ends of this rocker arm shaft (8) are connected with respectively a rocking arm (9) simultaneously, and this two rocking arm (9) is connected by the knurling rolls assembly.
5. the embossing device of using on a kind of facial tissue processing equipment according to claim 2 is characterized in that: described every section knurling rolls assembly (2-1,2-2) drives through separately the synchronous pulley same power transmission shaft (11-1,11-2) by the same side respectively.
6. the embossing device of using on a kind of facial tissue processing equipment according to claim 1 is characterized in that: described pressurizer (3-1,3-2) is cylinder assembly, or hydraulic pressure cylinder assembly, or spring assembly, or a kind of in the screw arbor assembly.
7. production technology of utilizing embossing device claimed in claim 1 to carry out embossing, it is characterized in that: body paper at first to be processed carries out debatching by the uncoil-stand of preorder operation, lead through guide roller, after passing the gap between a side knurling rolls group and the bottom roller roll surface, pass gap between opposite side knurling rolls group and the bottom roller roll surface around the bottom roller roll surface, when body paper to be processed all passes gap between this both sides knurling rolls group and the bottom roller roll surface, the knurling rolls assembly of this both sides knurling rolls group moves at once, respectively by separately independently pressurizer pressurization, synchronous pressure is in the bottom roller roll surface, continuous running ground carries out embossing to the body paper to be processed of process, embossing action through this both sides knurling rolls group, finished mutually replenishing of body paper embossed pattern to be processed, splice body paper to be processed and be abound with the effect of decorative pattern, body paper to be processed after embossing is complete is drawn at last to deliver to and is gone to carry out next step processing processing in the following process operation again through the guide roller guiding.
CN 201110359500 2011-11-14 2011-11-14 Embossing device for use on paper towel processing equipment and embossing production technology thereof Active CN102407614B (en)

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CN104553083A (en) * 2013-10-18 2015-04-29 上海东冠纸业有限公司 Novel toilet paper rewinding machine edge knurling device
CN105881980A (en) * 2015-01-26 2016-08-24 上海东冠纸业有限公司 Coining and combination device for household paper
CN107364269A (en) * 2017-06-26 2017-11-21 苏州派艾格包装材料有限公司 A kind of embossing roll structure of high-efficiency abrasion-proof
CN107471746A (en) * 2017-08-27 2017-12-15 何永庆 A kind of processing unit (plant) of paper handkerchief press polish
CN110696535A (en) * 2019-11-30 2020-01-17 嘉兴市艺美印刷有限公司 Embossing roller set of embossing machine
CN111805981A (en) * 2020-07-28 2020-10-23 马鞍山市富源机械制造有限公司 Single-line and double-line embossing wheel alternating embossing mechanism and embossing process thereof
CN113681991B (en) * 2021-08-04 2023-05-09 广东财州科技有限公司 Manufacturing method of multifunctional middle-embossed outer-layer four-edge-locked tissue
CN113696550B (en) * 2021-08-10 2023-03-28 广东财州科技有限公司 Multi-surface embossed paper towel process flow and equipment
CN114603924A (en) * 2022-03-07 2022-06-10 浙江奕威卫生用品有限公司 Assembled knurling device
CN117468270A (en) * 2023-11-06 2024-01-30 顺平县立亚科技发展有限公司 Film coating machine and method for producing moistureproof film coating paper

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CN202319095U (en) * 2011-11-14 2012-07-11 陆德昌 Embossing device used on facial tissue processing equipment

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CN1203550A (en) * 1995-12-05 1998-12-30 法比奥·泼尼股份公司 Embossing and laminating machine for gluing embossed layers
CN2601167Y (en) * 2003-01-27 2004-01-28 首都航天机械公司包装机械厂 Stepped roller type duplex machine
EP1533112A1 (en) * 2003-11-24 2005-05-25 INDUSTRIE CARTARIE TRONCHETTI SpA Apparatus for manufacturing multiple-ply paper products by knurling
JP4464123B2 (en) * 2003-12-18 2010-05-19 日清紡ホールディングス株式会社 Embossing method
CN202319095U (en) * 2011-11-14 2012-07-11 陆德昌 Embossing device used on facial tissue processing equipment

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