CN102407564B - Method for manufacturing concrete counterweight part for vehicle - Google Patents
Method for manufacturing concrete counterweight part for vehicle Download PDFInfo
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- CN102407564B CN102407564B CN201110367505.8A CN201110367505A CN102407564B CN 102407564 B CN102407564 B CN 102407564B CN 201110367505 A CN201110367505 A CN 201110367505A CN 102407564 B CN102407564 B CN 102407564B
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- pipe
- hole
- fixed orifice
- concrete
- centre hole
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Abstract
The invention discloses a method for manufacturing a concrete counterweight part for a vehicle, which is characterized in that: the method comprises the following steps of: (1), cutting and punching a metal plate into a basin-shaped shell; (2), welding a central hole pipe, a fixed hole pipe and a lifting hole pipe respectively in the basin-shaped shell; (3), welding the inner wall of the basin-shaped shell with the central hole pipe and the fixed hole pipe by metal wires into a net-shaped metal framework; (4), taking cements, gravels, mountain flours, coarse sands, carborundum, coal ashes, curing agents, blending agents and water in parts by weight respectively, and mixing the obtained materials into a concrete filler; and (5), pouring the uniformly stirred concrete filler in the basin-shaped shell, compacting and naturally drying in the air. The method for manufacturing the concrete counterweight part for the vehicle is low in cost and simple in technology. The counterweight part is reasonable in structure and high in strength, and is not easily broken in wheel vibration or rotation process; and the concrete layer is wrapped with a metal shell and is beautiful and practical.
Description
Technical field
The present invention relates to a kind of balance weight for vehicles part, specifically a kind of method for making that is assemblied in the concrete counterweight part on vehicle.
Background technology
The agri-vehicles such as trac. are when the heavy agricultural machinery and implement of equipment, mass need to be installed on wheel, carry out the bearing load of balancing vehicle front and back tire, avoid the vehicle nose, traditional counterweight is generally to adopt pig iron casting, needs a large amount of metallic materials, and cost is high, and outward appearance is coarse, collide easily cracked.
Summary of the invention
The objective of the invention is the deficiency for solving the problems of the technologies described above, a kind of method for making of concrete counterweight part for vehicle is provided.
The present invention is the deficiency solved the problems of the technologies described above, and the technical scheme adopted is: a kind of method for making of concrete counterweight part for vehicle is characterized in that: making step is:
(1), with sheet metal, through cutting, punching press, make basin shape housing, stamp out the boss of a convex surface towards enclosure interior in the center of basin shape housing bottom, and extrude a lifting circular hole at the side blow that housing bottom is positioned at boss, then go out a center hole at the center of boss, and go out three fixedly circular holes on boss, fixedly circular hole be distributed in center hole around;
(2), in the inside of basin shape housing, weld respectively centre hole pipe, fixed orifice pipe and hole for hoist pipe, centre hole pipe and fixed orifice pipe are straight pipe, one end opening of hole for hoist pipe, other end sealing, the centre hole pipe is welded on center hole, the fixed orifice pipe is welded on fixedly on circular hole, and the open end of hole for hoist pipe is welded on the lifting circular hole, and the centre hole pipe is identical with the height of fixed orifice pipe;
(3), between the inwall and centre hole pipe and fixed orifice pipe of basin shape housing, with the webbed metallic framework of welded wire, the fixing welding of the metal filament of metallic framework outer rim and housing, the fixing welding of the metal filament of metallic framework inboard and centre hole pipe and fixed orifice pipe;
(4) get respectively, by ratio of weight and the number of copies 1 part of cement, stone 2.4-2.5 part, stone flour 0.3-0.4 part, coarse sand 0.35-0.4 part, emery powdor 0.2-0.3 part, fly ash 0.3-0.4 part, curing agent 0.2-0.3 part, blender 0.1-0.2 part and water 0.4-0.5 part, each got raw material mix and blend is made to the Concrete Filled material; The particle diameter of described stone is between 0.8cm-1.5cm, and the particle diameter of described coarse sand is greater than 3mm, and described blender is sodium nitrite, and described curing agent is the cement concrete curing sealing agent;
(5), the Concrete Filled material stirred is cast in basin shape housing, make the Concrete Filled material equal with the mouth of pipe of centre hole pipe with the fixed orifice pipe, Concrete Filled material upper surface is provided with three blind holes, three blind hole scattering devices are around the centre hole pipe, then to the pressurization of Concrete Filled material, natural air drying after compacting;
(6), the counterweight after air-dry is installed on the spoke of wheel, the fixed orifice pipe of housing is alignd with the assembly opening on wheel spoke, then binding bolt is fixed, and completes making.
Beneficial effect of the present invention:
1, cost is low, and technique is simple, and the counterweight made from iron and steel is compared, and what the cost of manufacture of concrete counterweight part will be low is many.
2, rational in infrastructure, intensity is high, is provided with the net metal skeleton in housing, can obviously strengthen the intensity of counterweight concrete layer, not easily broken in the process of vehicle wheel rotation or vibrations, damages, and improves the service life of counterweight.
3, good looking appearance, concrete layer is wrapped up by metal shell, and outward appearance is neat and artistic, and foreign object can not collide concrete layer, can play a good protection.
The specific embodiment
embodiment mono-:
The concrete counterweight part that the making weight of take is 47Kg is example, and wherein the weight of metal shell is 4Kg, and the weight of Concrete Filled material is 43Kg, and making step is:
1, a kind of method for making of concrete counterweight part for vehicle is characterized in that: making step is:
(1), with sheet metal, through cutting, punching press, make basin shape housing, stamp out the boss of a convex surface towards enclosure interior in the center of basin shape housing bottom, and extrude a lifting circular hole at the side blow that housing bottom is positioned at boss, then go out a center hole at the center of boss, and go out three fixedly circular holes on boss, fixedly circular hole be distributed in center hole around;
(2), in the inside of basin shape housing, weld respectively centre hole pipe, fixed orifice pipe and hole for hoist pipe, centre hole pipe and fixed orifice pipe are straight pipe, one end opening of hole for hoist pipe, other end sealing, the centre hole pipe is welded on center hole, and the fixed orifice pipe is welded on fixedly on circular hole, and the open end of hole for hoist pipe is welded on the lifting circular hole, the centre hole pipe is identical with the height of fixed orifice pipe, the hole for hoist pipe;
(3), between the inwall and centre hole pipe and fixed orifice pipe of basin shape housing, with the webbed metallic framework of welded wire, the fixing welding of the metal filament of metallic framework outer rim and housing, the fixing welding of the metal filament of metallic framework inboard and centre hole pipe and fixed orifice pipe;
(4), the weight of Concrete Filled material is 43Kg, get respectively by ratio of weight and the number of copies 0.5 part, 1 part of cement, 2.4 parts, stone, 0.3 part of stone flour, 0.35 part of coarse sand, 0.25 part of emery powdor, 0.35 part, fly ash, 0.25 part, curing agent, 0.2 part of blender and water, each got raw material mix and blend is made to the Concrete Filled material; The particle diameter of described stone is between 0.8cm-1.5cm, and the particle diameter of described coarse sand is greater than 3mm, and described blender is sodium nitrite, and described curing agent is the cement concrete curing sealing agent;
(5), the Concrete Filled material stirred is cast in basin shape housing, make the Concrete Filled material equal with the mouth of pipe of centre hole pipe with the fixed orifice pipe, Concrete Filled material upper surface is provided with three blind holes, three blind hole scattering devices are around the centre hole pipe, three blind holes are for dodging the stud members on the wheel of vehicle spoke, then to the pressurization of Concrete Filled material, natural air drying after compacting;
(6), the counterweight after air-dry is installed on the spoke of wheel, the fixed orifice pipe of housing is alignd with the assembly opening on wheel spoke, then binding bolt is fixed, and completes making.
embodiment bis-:
The concrete counterweight part that the making weight of take is 47Kg is example, and wherein the weight of metal shell is 4Kg, and the weight of Concrete Filled material is 43Kg, and making step is:
1, a kind of method for making of concrete counterweight part for vehicle is characterized in that: making step is:
(1), with sheet metal, through cutting, punching press, make basin shape housing, stamp out the boss of a convex surface towards enclosure interior in the center of basin shape housing bottom, and extrude a lifting circular hole at the side blow that housing bottom is positioned at boss, then go out a center hole at the center of boss, and go out three fixedly circular holes on boss, fixedly circular hole be distributed in center hole around;
(2), in the inside of basin shape housing, weld respectively centre hole pipe, fixed orifice pipe and hole for hoist pipe, centre hole pipe and fixed orifice pipe are straight pipe, one end opening of hole for hoist pipe, other end sealing, the centre hole pipe is welded on center hole, and the fixed orifice pipe is welded on fixedly on circular hole, and the open end of hole for hoist pipe is welded on the lifting circular hole, the centre hole pipe is identical with the height of fixed orifice pipe, the hole for hoist pipe;
(3), between the inwall and centre hole pipe and fixed orifice pipe of basin shape housing, with the webbed metallic framework of welded wire, the fixing welding of the metal filament of metallic framework outer rim and housing, the fixing welding of the metal filament of metallic framework inboard and centre hole pipe and fixed orifice pipe;
(4), the weight of Concrete Filled material is 43Kg, get respectively by ratio of weight and the number of copies 0.45 part, 1 part of cement, 2.45 parts, stone, 0.35 part of stone flour, 0.325 part of coarse sand, 0.2 part of emery powdor, 0.3 part, fly ash, 0.2 part, curing agent, 0.15 part of blender and water, each got raw material mix and blend is made to the Concrete Filled material; The particle diameter of described stone is between 0.8cm-1.5cm, and the particle diameter of described coarse sand is greater than 3mm, and described blender is sodium nitrite, and described curing agent is the cement concrete curing sealing agent;
(5), the Concrete Filled material stirred is cast in basin shape housing, make the Concrete Filled material equal with the mouth of pipe of centre hole pipe with the fixed orifice pipe, Concrete Filled material upper surface is provided with three blind holes, three blind hole scattering devices are around the centre hole pipe, three blind holes are for dodging the stud members on the wheel of vehicle spoke, then to the pressurization of Concrete Filled material, natural air drying after compacting;
(6), the counterweight after air-dry is installed on the spoke of wheel, the fixed orifice pipe of housing is alignd with the assembly opening on wheel spoke, then binding bolt is fixed, and completes making.
embodiment tri-:
The concrete counterweight part that the making weight of take is 47Kg is example, and wherein the weight of metal shell is 4Kg, and the weight of Concrete Filled material is 43Kg, and making step is:
1, a kind of method for making of concrete counterweight part for vehicle is characterized in that: making step is:
(1), with sheet metal, through cutting, punching press, make basin shape housing, stamp out the boss of a convex surface towards enclosure interior in the center of basin shape housing bottom, and extrude a lifting circular hole at the side blow that housing bottom is positioned at boss, then go out a center hole at the center of boss, and go out three fixedly circular holes on boss, fixedly circular hole be distributed in center hole around;
(2), in the inside of basin shape housing, weld respectively centre hole pipe, fixed orifice pipe and hole for hoist pipe, centre hole pipe and fixed orifice pipe are straight pipe, one end opening of hole for hoist pipe, other end sealing, the centre hole pipe is welded on center hole, and the fixed orifice pipe is welded on fixedly on circular hole, and the open end of hole for hoist pipe is welded on the lifting circular hole, the centre hole pipe is identical with the height of fixed orifice pipe, the hole for hoist pipe;
(3), between the inwall and centre hole pipe and fixed orifice pipe of basin shape housing, with the webbed metallic framework of welded wire, the fixing welding of the metal filament of metallic framework outer rim and housing, the fixing welding of the metal filament of metallic framework inboard and centre hole pipe and fixed orifice pipe;
(4), the weight of Concrete Filled material is 43Kg, get respectively by ratio of weight and the number of copies 0.4 part, 1 part of cement, 2.5 parts, stone, 0.4 part of stone flour, 0.4 part of coarse sand, 0.2 part of emery powdor, 0.3 part, fly ash, 0.2 part, curing agent, 0.1 part of blender and water, each got raw material mix and blend is made to the Concrete Filled material; The particle diameter of described stone is between 0.8cm-1.5cm, and the particle diameter of described coarse sand is greater than 3mm, and described blender is sodium nitrite, and described curing agent is the cement concrete curing sealing agent;
(5), the Concrete Filled material stirred is cast in basin shape housing, make the Concrete Filled material equal with the mouth of pipe of centre hole pipe with the fixed orifice pipe, Concrete Filled material upper surface is provided with three blind holes, three blind hole scattering devices are around the centre hole pipe, three blind holes are for dodging the stud members on the wheel of vehicle spoke, then to the pressurization of Concrete Filled material, natural air drying after compacting;
(6), the counterweight after air-dry is installed on the spoke of wheel, the fixed orifice pipe of housing is alignd with the assembly opening on wheel spoke, then binding bolt is fixed, and completes making.
Claims (1)
1. the method for making of a concrete counterweight part for vehicle, it is characterized in that: making step is:
(1), with sheet metal, through cutting, punching press, make basin shape housing, stamp out the boss of a convex surface towards enclosure interior in the center of basin shape housing bottom, and extrude a lifting circular hole at the side blow that housing bottom is positioned at boss, then go out a center hole at the center of boss, and go out three fixedly circular holes on boss, fixedly circular hole be distributed in center hole around;
(2), in the inside of basin shape housing, weld respectively centre hole pipe, fixed orifice pipe and hole for hoist pipe, centre hole pipe and fixed orifice pipe are straight pipe, one end opening of hole for hoist pipe, other end sealing, the centre hole pipe is welded on center hole, the fixed orifice pipe is welded on fixedly on circular hole, and the open end of hole for hoist pipe is welded on the lifting circular hole, and the centre hole pipe is identical with the height of fixed orifice pipe;
(3), between the inwall and centre hole pipe and fixed orifice pipe of basin shape housing, with the webbed metallic framework of welded wire, the fixing welding of the metal filament of metallic framework outer rim and housing, the fixing welding of the metal filament of metallic framework inboard and centre hole pipe and fixed orifice pipe;
(4) get respectively, by ratio of weight and the number of copies 0.5 part, 1 part of cement, 2.4 parts, stone, 0.3 part of stone flour, 0.35 part of coarse sand, 0.25 part of emery powdor, 0.35 part, fly ash, 0.25 part, curing agent, 0.2 part of blender and water, each got raw material mix and blend is made to the Concrete Filled material; The particle diameter of described stone is between 0.8cm-l.5cm, and the particle diameter of described coarse sand is greater than 3mm, and described blender is sodium nitrite, and described curing agent is the cement concrete curing sealing agent;
(5), the Concrete Filled material stirred is cast in basin shape housing, make the Concrete Filled material equal with the mouth of pipe of centre hole pipe with the fixed orifice pipe, Concrete Filled material upper surface is provided with three blind holes, three blind hole scattering devices are around the centre hole pipe, then to the pressurization of Concrete Filled material, natural air drying after compacting;
(6), the counterweight after air-dry is installed on the spoke of wheel, the fixed orifice pipe of housing is alignd with the assembly opening on wheel spoke, then binding bolt is fixed, and completes making.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110367505.8A CN102407564B (en) | 2011-11-18 | 2011-11-18 | Method for manufacturing concrete counterweight part for vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110367505.8A CN102407564B (en) | 2011-11-18 | 2011-11-18 | Method for manufacturing concrete counterweight part for vehicle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102407564A CN102407564A (en) | 2012-04-11 |
| CN102407564B true CN102407564B (en) | 2014-01-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110367505.8A Expired - Fee Related CN102407564B (en) | 2011-11-18 | 2011-11-18 | Method for manufacturing concrete counterweight part for vehicle |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TR201807042A2 (en) * | 2018-05-18 | 2018-06-21 | Ugur Beton Metal Ve Plastik Sanayi Turizm Ticaret Ltd Sirketi | BALANCE WEIGHT OF STEEL AND HEAVY CONCRETE COMPONENTS AND THEIR PRODUCTION METHOD |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2671834Y (en) * | 2003-12-01 | 2005-01-19 | 朱国营 | High strength concrete balance weight of wheel type tractor rear wheel |
| WO2006074131A2 (en) * | 2005-01-03 | 2006-07-13 | Hennessy Industries, Inc. | Vehicle wheel balance weights |
| CN2774103Y (en) * | 2005-01-14 | 2006-04-26 | 张志国 | Counter weight for vehicle |
| KR100628892B1 (en) * | 2005-07-27 | 2006-09-27 | (주)동화테크 | Wheel balance weight for tire of car |
| CN2913056Y (en) * | 2006-03-16 | 2007-06-20 | 山东时风（集团）有限责任公司 | Composite ballast for wheel tractor rear-wheel |
| CN101204833A (en) * | 2007-12-07 | 2008-06-25 | 张志国 | Box type weight manufacturing method |
| US20090243370A1 (en) * | 2008-03-31 | 2009-10-01 | Hennessy Industries, Inc. | Wheel weight |
| CN201587282U (en) * | 2010-01-21 | 2010-09-22 | 久保田农业机械(苏州)有限公司 | Wheel counterweight |
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- 2011-11-18 CN CN201110367505.8A patent/CN102407564B/en not_active Expired - Fee Related
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| CN102407564A (en) | 2012-04-11 |
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