CN102407428A - Method for processing steel plane hoe - Google Patents
Method for processing steel plane hoe Download PDFInfo
- Publication number
- CN102407428A CN102407428A CN2011102621101A CN201110262110A CN102407428A CN 102407428 A CN102407428 A CN 102407428A CN 2011102621101 A CN2011102621101 A CN 2011102621101A CN 201110262110 A CN201110262110 A CN 201110262110A CN 102407428 A CN102407428 A CN 102407428A
- Authority
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- China
- Prior art keywords
- hoe
- steel
- blank
- adjustable pocket
- bench plane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 27
- 239000010959 steel Substances 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000003672 processing method Methods 0.000 claims abstract description 10
- 238000010791 quenching Methods 0.000 claims abstract description 10
- 238000005096 rolling process Methods 0.000 claims abstract description 9
- 230000000171 quenching effect Effects 0.000 claims abstract description 7
- 238000005452 bending Methods 0.000 claims abstract description 6
- 239000000126 substance Substances 0.000 claims abstract description 5
- 238000005498 polishing Methods 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 6
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims description 6
- 230000002787 reinforcement Effects 0.000 claims description 5
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 claims description 4
- 235000010344 sodium nitrate Nutrition 0.000 claims description 3
- 239000004317 sodium nitrate Substances 0.000 claims description 3
- 235000010288 sodium nitrite Nutrition 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 239000002699 waste material Substances 0.000 abstract description 5
- 239000000446 fuel Substances 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 abstract 3
- 229910000954 Medium-carbon steel Inorganic materials 0.000 abstract 1
- 238000001035 drying Methods 0.000 abstract 1
- 239000000428 dust Substances 0.000 abstract 1
- 238000009776 industrial production Methods 0.000 abstract 1
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 238000010422 painting Methods 0.000 abstract 1
- 230000003014 reinforcing effect Effects 0.000 abstract 1
- 239000000779 smoke Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 10
- 238000004080 punching Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000003500 flue dust Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
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- Metal Extraction Processes (AREA)
Abstract
The invention discloses a processing method of a steel planing hoe, belonging to the technical field of agricultural machinery.A production process of the steel planing hoe comprises the steps of mechanically rolling a square steel into a flat steel by using a No. 45 medium carbon steel blank, and then blanking the flat steel into a blank; heating the blank to 1200 ℃, and mechanically rolling and rolling the blank into a convex blank hoe plate; stamping the convex blank hoe plate into a hoe plate in the shape of a steel plane hoe by using a stamping die, and pressing a mark; then pressing the hoe plate into an arc shape by using a friction press machine, and pressing a triangular reinforcing rib on the hoe plate; rolling the hoe cage by a press machine, and bending the hoe cage to form a steel plane hoe; quenching with chemical solution until the hardness reaches 45-50 HRC; polishing the steel-planing hoe, painting, drying and packaging to obtain a finished steel-planing hoe product; the invention has the advantages of few process procedures, high production automation degree, durability, good appearance degree, fuel source saving, little smoke dust waste and noise pollution, and is particularly suitable for industrial production.
Description
Technical field
The present invention relates to the agricultural machinery processing technique field, be specifically related to a kind of processing method of adjustable pocket bench plane hoe
Background technology
The process technology of domestic existing plane hoe all is to be raw material with the wastes of iron and steel, and its production technology is: the wastes of iron and steel fracture is processed into blank, is heated to 1200 ℃, forge for tens times with the pneumatic hammer warp and form; Product through this technology and manufacture of materials are come out digs hoe mouthful easy breach during use, be not durable, and it is asymmetric to dig hoe cage and plate face; And operation is many, yields poorly, and required time is long; The process relative complex, labor strength is big, and production cost is high; Moreover be exactly to waste raw material, waste energy, produce the flue dust discarded object and pollute noise serious.
In order to simplify said process, reduce cost, reduce equipment investment; State invention patent announcement CH101484265 discloses a kind of processing technology of new steel plate hoe in 25 days November in 2009, and it is to pick through steel plate being cut out the hoe that welding hoe cage processes, and has simplified the operation that forges that original steel picks; Shortened the time; Alleviated labor strength, but the adjustable pocket bench plane that is welded hoe mechanical strength is seriously not enough, is easy to rupture from the welding position.
So far, domestic all to produce adjustable pocket bench planes hoe all be to add two forger with little red stove to forge through tens times with pneumatic hammer and form still useless at present mechanization production, the production technology of global formation.
Summary of the invention
The present invention has overcome the deficiency of prior art, a kind of mechanization production is provided, does not need to weld, the processing method of global formation adjustable pocket bench plane hoe.
For solving above-mentioned technical problem, the present invention adopts following technical scheme:
A kind of processing method of adjustable pocket bench plane hoe, specifically procedure of processing is,
Earlier square steel is become band steel through mechanically rolling, become needed blank down;
With above-mentioned blank heating to 1200-1300 ℃, through mechanically rolling or be rolled into convex blank hoe sheet material;
2. with diel said convex blank hoe plate stamping is become to have the hoe plate profile of adjustable pocket bench plane hoe shape again;
3. with friction press above-mentioned hoe plate is pressed into arc then, extrudes the triangle reinforcement again;
4. with forcing press volume hoe cage, after bending hoe cage again, form the adjustable pocket bench plane hoe;
Quench with chemical solution, product hardness reaches 45-50HRC;
Adjustable pocket bench plane hoe sanding and polishing after just quenching, japanning are handled, dry, are packed, and process adjustable pocket bench plane hoe finished product.
In order to realize the present invention better, further technical scheme is:
As preferably: described square steel is the 45# steel.
As preferably: described chemical solution is sodium nitrate solution or sodium nitrite solution.
Compared with prior art, the invention has the beneficial effects as follows:
The present invention has changed the production technology of traditional adjustable pocket bench plane hoe, and existing without cut, stock utilization is high; The per pass molding procedure all has mould control, the simple easy operating of technology, simultaneously; Automaticity significantly improves; Labor strength greatly reduces, and can realize that industrialization produces in enormous quantities continuously, has improved production efficiency greatly.
The adjustable pocket bench plane hoe hoe that processes through this processing method is mouthful sharp, because the hoe cage is and the one-shot forming of hoe plate, has overcome former welding method and has been prone to from the shortcoming of weld fracture.Cost is low, and is durable in use, more energy-conservation more than 90% than traditional processing technology, reduces the pollution to environment, meets the industrial policy of country.
In sum, operation of the present invention is few, does not need welding, and the automated production degree is high, and durable, the outward appearance degree is good, the fuel savings source, and flue dust discarded object and noise pollution are few, are particularly suitable for suitability for industrialized production.
Description of drawings
Fig. 1 is a process chart of the present invention.
Wherein, the pairing name of each schematic flow sheet is called in the accompanying drawing:
The 1-square steel, the cross-sectional schematic in 1 '-square steel cross section, 2-band steel, 2 '-band steel cross-sectional schematic; The 3-blank, 3 '-blank cross-sectional schematic, 4-convex blank hoe sheet material; 4 '-convex blank hoe plate cross-sectional schematic, the hoe plate after the 5-punching press, the hoe plate cross-sectional schematic after 5 '-punching press; The triangle reinforcement that the 6-friction press extrudes, the triangle reinforcement cross-sectional schematic that 6 '-friction press extrudes, the hoe plate behind the 7-volume hoe cage; Hoe plate cross-sectional schematic behind 7 '-volume hoe cage forms the adjustable pocket bench plane hoe behind the 8-bending hoe cage, forms adjustable pocket bench plane hoe cross-sectional schematic behind 8 '-bending hoe cage.
The specific embodiment
Below in conjunction with Figure of description the present invention is done to specify further, but embodiment of the present invention is not limited thereto.
A kind of processing method of adjustable pocket bench plane hoe, technological process is shown in accompanying drawing 1:
Elder generation becomes 16 * 100 band steel 2 with 90 * 90 45# square steel 1 usefulness mechanically rolling, and the blank 3 that becomes to need down again becomes blank 3 under the available press;
1. blank 3 is heated to 1200 ℃, is pressed into convex blank hoe sheet material 4 through mechanical roller;
2. with diel convex blank hoe sheet material 4 is carried out punching press again, cut away tailing, process hoe plate 5, can press trade mark by the hoe plate 5 after punching press with adjustable pocket bench plane hoe shape;
3. be pressed into arc with the hoe plate 5 of friction press after then, extrude triangle reinforcement 6 again punching press;
4. become the hoe plate 7 shown in the technological process accompanying drawing with forcing press volume hoe cage at last, bending hoe cage forms the adjustable pocket bench plane hoe 8 shown in the technological process accompanying drawing at last again;
Above-mentioned technology is produced through a production line continuously, need not make up, and need not weld.
Quench with sodium nitrate solution, product hardness reaches 45-50HRC;
Claims (3)
1. the processing method of adjustable pocket bench plane hoe is characterized in that: concrete procedure of processing is,
Step 1, turned blank
Earlier square steel is become band steel through mechanically rolling, the blank that becomes to need down again;
Step 2, processing adjustable pocket bench plane hoe
With above-mentioned blank heating to 1200 to 1300 ℃, through mechanically rolling or be rolled into convex blank hoe sheet material;
2. with diel said convex blank hoe plate stamping is become to have the hoe plate profile of adjustable pocket bench plane hoe shape again;
3. with friction press above-mentioned hoe plate is pressed into arc then, extrudes the triangle reinforcement again;
4. again with forcing press volume hoe cage, bending hoe cage forms the adjustable pocket bench plane hoe again;
Step 3, quenching
Quench with chemical solution, product hardness reaches 45-50HRC;
Step 4,
Adjustable pocket bench plane hoe sanding and polishing, japanning after quenching are handled, dry, packed, process adjustable pocket bench plane hoe finished product.
2. the processing method of adjustable pocket bench plane hoe according to claim 1, it is characterized in that: described square steel is the 45# steel.
3. the processing method of adjustable pocket bench plane hoe according to claim 1, it is characterized in that: described chemical solution is sodium nitrate solution or sodium nitrite solution.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011102621101A CN102407428A (en) | 2011-09-06 | 2011-09-06 | Method for processing steel plane hoe |
Applications Claiming Priority (1)
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CN2011102621101A CN102407428A (en) | 2011-09-06 | 2011-09-06 | Method for processing steel plane hoe |
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CN102407428A true CN102407428A (en) | 2012-04-11 |
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CN2011102621101A Pending CN102407428A (en) | 2011-09-06 | 2011-09-06 | Method for processing steel plane hoe |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104128747A (en) * | 2014-06-30 | 2014-11-05 | 重庆市大足区鸿驰摩托车配件有限公司 | Curved-part production technique |
CN105557083A (en) * | 2016-02-02 | 2016-05-11 | 唐山宏利工具制造有限公司 | Novel hoe and hot drawing process of hole handle pant |
CN106964947A (en) * | 2017-06-06 | 2017-07-21 | 王天然 | A kind of manufacture method of novel key |
CN109379904A (en) * | 2018-11-17 | 2019-02-26 | 重庆市双桥经开区小蚂蚁五金工具加工厂 | A kind of hoe sword for being unlikely to deform and being broken and its production technology |
CN110315296A (en) * | 2019-07-25 | 2019-10-11 | 南京钢铁股份有限公司 | A kind of preparation process of arc knife plate |
CN113680920A (en) * | 2021-08-24 | 2021-11-23 | 河北科技师范学院 | Method for manufacturing hoe by utilizing waste steel rail |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB190107905A (en) * | 1901-04-17 | 1902-04-17 | Calixto Vidarte Y Heredia | Improvements relating to Agricultural and other Tools or Implements. |
CN1518856A (en) * | 2003-01-21 | 2004-08-11 | 付长智 | Technique of manufacturing steel spade in environment protechion type |
CN101057534A (en) * | 2007-05-28 | 2007-10-24 | 郴州市伊斯达实业有限公司 | Hoe and method for forming hoe |
CN101579815A (en) * | 2009-06-10 | 2009-11-18 | 周文兵 | Technology for processing steel plate hoe |
CN101665863A (en) * | 2009-10-15 | 2010-03-10 | 扬州恒旺五金机械有限公司 | Environment-friendly water-soluble quenching liquid |
-
2011
- 2011-09-06 CN CN2011102621101A patent/CN102407428A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB190107905A (en) * | 1901-04-17 | 1902-04-17 | Calixto Vidarte Y Heredia | Improvements relating to Agricultural and other Tools or Implements. |
CN1518856A (en) * | 2003-01-21 | 2004-08-11 | 付长智 | Technique of manufacturing steel spade in environment protechion type |
CN101057534A (en) * | 2007-05-28 | 2007-10-24 | 郴州市伊斯达实业有限公司 | Hoe and method for forming hoe |
CN101579815A (en) * | 2009-06-10 | 2009-11-18 | 周文兵 | Technology for processing steel plate hoe |
CN101665863A (en) * | 2009-10-15 | 2010-03-10 | 扬州恒旺五金机械有限公司 | Environment-friendly water-soluble quenching liquid |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104128747A (en) * | 2014-06-30 | 2014-11-05 | 重庆市大足区鸿驰摩托车配件有限公司 | Curved-part production technique |
CN105557083A (en) * | 2016-02-02 | 2016-05-11 | 唐山宏利工具制造有限公司 | Novel hoe and hot drawing process of hole handle pant |
CN106964947A (en) * | 2017-06-06 | 2017-07-21 | 王天然 | A kind of manufacture method of novel key |
CN109379904A (en) * | 2018-11-17 | 2019-02-26 | 重庆市双桥经开区小蚂蚁五金工具加工厂 | A kind of hoe sword for being unlikely to deform and being broken and its production technology |
CN110315296A (en) * | 2019-07-25 | 2019-10-11 | 南京钢铁股份有限公司 | A kind of preparation process of arc knife plate |
CN113680920A (en) * | 2021-08-24 | 2021-11-23 | 河北科技师范学院 | Method for manufacturing hoe by utilizing waste steel rail |
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Application publication date: 20120411 |