CN102391839B - Supercooling phase change-inhibiting alkane microcapsule and preparation and application thereof - Google Patents

Supercooling phase change-inhibiting alkane microcapsule and preparation and application thereof Download PDF

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CN102391839B
CN102391839B CN 201110235098 CN201110235098A CN102391839B CN 102391839 B CN102391839 B CN 102391839B CN 201110235098 CN201110235098 CN 201110235098 CN 201110235098 A CN201110235098 A CN 201110235098A CN 102391839 B CN102391839 B CN 102391839B
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alkane
microcapsule
solution
preparation
nucleator
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CN102391839A (en
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袁晓燕
王爽
朱孔营
祁恒治
赵蕴慧
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Xiangshui Zhongbo Textile Co ltd
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Tianjin University
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Abstract

The invention discloses a supercooling phase change-inhibiting alkane microcapsule and preparation and application thereof. The size of the alkane microcapsule is within a range from 0.1Mu m to 100Mu m, the alkane microcapsule consists of shell materials and core materials, the shell materials are melamine resin, the core materials are n-alkane phase change agent and n-alkane nucleating agent, the carbon atom number of the n-alkane phase change agent is twelve to twenty eight, and the carbon atom number of the n-alkane nucleating agent is twenty two to forty. The preparation method for the alkane microcapsule, which is disclosed by the invention, is an in-situ polymerization method, and the preparation process includes core material emulsion preparation, shell material prepolymer preparation and alkane microcapsule preparation. For the same type of alkane microcapsule, the carbon atom number of the nucleating agent is greater than the carbon atom number of the phase change agent, and the nucleating agent and the phase change agent can be formed into gel. The invention has the advantages that: the alkane microcapsule has the characteristics of supercooling phase change inhibition, smooth surface and aggregation resistance, the preparation process for the alkane microcapsule is simple, and the application range is wide.

Description

Suppressed alkane microcapsule and the preparation and application thereof of cold phase transformation
Technical field
The present invention relates to a kind of alkane microcapsule and preparation and application thereof that suppressed cold phase transformation, belong to the phase change material technology.
Background technology
Organic alkane is the phase change material that a class is used under the certain temperature environment.Organic alkane is wrapped in the microcapsule, namely obtain the alkane microcapsule.Phase-change microcapsule has obtained in fields such as aerospace, weavings using widely.But there is surfusion in the alkane microcapsule, and its condensate depression (difference between melt temperature and the Tc) diminishes with the particle diameter of microcapsule and increases (Y.Yamagishi, T.Sugeno, T.Ishige. " Anevaluation of microencapsulated PCM for use in cold energy transportation medium ", IEEE 1996,3:2077-2083), make its can not undergo phase transition, absorb in specific temperature/discharge heat of phase transformation, hindered its practical application.
US Patent No. 2004/0076826 is pointed out, be that carbonatoms is 13 to 28 n-tridecane to the phase-change microcapsule of the positive organic alkane of octacosane concerning core, the monobasic nalka alcohols or the positive alkyl amino derivative of monobasic that add relative content in the core and be organic alkane of 0.1% to 15% are made nucleator, the surfusion that can suppress microcapsule, but studies show that, add a spot of alcohol derivatives in organic alkane microcapsule core and make nucleator, though can suppress the surfusion of organic alkane microcapsule, but can make that microcapsule are easy to reunite after adding these materials, it is very coarse that the surface becomes, this may be (the Y.F.Fan that hydroxyl on the alcohol and microcapsule wall material react and cause, X.X.Zhang, X.C.Wang, J.Li, Q.B.Zhu. " Super-cooling prevention of microencapsulated phase change material ", Thermochimica Acta, 2004,413 (1-2): 1-6; Xing-Xiang Zhang, Yao-feng Fan, Xiao-ming Tao, Kit-lun Yick. " Crystallization and prevention of supercooling of microencapsulated n-alkanes ", Journal of Colloid and Interface Science, 2005,281 (2): 299-306).In addition, amino on the amino derivative also surface of the phase-change microcapsule of feasible preparation becomes very coarse, microcapsule are reunited together, be difficult to scatter, be unfavorable for the further industrialized application of microcapsule, it therefore one is that the very coarse microcapsule in surface of reuniting together are difficult to be uniformly dispersed in the big external phase of viscosity as disperse phase; It two is that the rough surface of microcapsule will be difficult to fully contact with external phase therefore.The situation that sodium-chlor is made nucleator also studied in above-mentioned article, and the surface of the microcapsule of this method preparation also is coarse and easy reunion; Make nucleator for paraffin, can not make the surface of microcapsule become coarse though in above-mentioned research, proved paraffin, microcapsule are become be easy to reunite, but because paraffin itself is mixture, the transformation temperature scope is bigger, therefore suppress also to make the transformation temperature scope of microcapsule increase when organic alkane is cold excessively, so reduced the relatively hot absorption/burst size in the fixed temperature interval of microcapsule, because each components contents of paraffin is unfixing, therefore can not quantitatively adjust the cold situation of mistake of microcapsule simultaneously.
The method of the organic alkane microcapsule of existing inhibition surfusion is not seen and is utilized the gel factor to make the phase change material nucleator, in order to the surfusion of quantitative control phase-change microcapsule, and can avoid destroying research report or the patent of invention of microcapsule pattern.
Summary of the invention
The object of the present invention is to provide a kind of alkane microcapsule and preparation and application thereof that suppressed cold phase transformation, these alkane microcapsule have and suppressed cold phase transformation, smooth surface and difficult reunion characteristics, and its preparation process is simple, and is of many uses.
For achieving the above object, the present invention is realized by following technical proposals, a kind of alkane microcapsule that suppressed cold phase transformation, it is characterized in that, these microcapsule are spherical in shape, particle diameter is 0.1 μ m~100 μ m, it is (0.05-0.5) by mass ratio: (0.95-0.5) wall material and core are formed, wherein, the wall material is melamine resin, and core is (0.999~0.95) by alkane phase transition agent and alkane nucleator by mass ratio: (0.001~0.05) and form greater than the carbonatoms of alkane phase transition agent by the carbonatoms of alkane nucleator.
Above-mentioned alkane phase transition agent is selected from a kind of or a kind of mixture among the extremely positive octacosane of n-dodecane.
What above-mentioned alkane nucleator was n-docosane to the positive tetracontane is a kind of.
Above-mentioned inhibition the preparation method of alkane microcapsule of cold phase transformation, it is characterized in that comprising following process:
1) core emulsion preparation
(1) under the stirring velocity of 50~80 ℃ of temperature and 400~1400rpm, styrene-maleic anhydride copolymer (SMA) is added in the deionized water, and be 6.5~9.5 with the pH value of NaOH solution regulator solution, obtain mass concentration and be 2~6% styrene-maleic anhydride copolymer solution;
(2) stir down, with extremely positive the octacosane a kind of or a kind of mixture wherein of alkane phase transition agent n-dodecane, with a kind of to the positive tetracontane of alkane nucleator n-docosane, be (0.999~0.95) by both by mass ratio: (0.001~0.05) and evenly mix by the carbonatoms of the alkane nucleator carbonatoms greater than the alkane phase transition agent makes the mixture of phase transition agent and nucleator;
(3) the styrene-maleic anhydride copolymer solution of the mixture of the phase transition agent that step (2) is prepared and nucleator and step (1) system, press mass ratio 1: after mix (2~10), stir 10~40min with stirring velocity 2000~20000rpm for 50 ℃~80 ℃ in temperature and obtain emulsion, and be 3.5~5.5 with the pH that citric acid is regulated this emulsion, make alkane phase-change microcapsule core emulsion;
2) wall material performed polymer preparation
Be 34~41% formaldehyde solution and deionized water by mass ratio 1 with trimeric cyanamide and massfraction: (1~3): (1~10) preparation mixed solution, the pH value of regulating mixed solution with NaOH solution is 6.5~9.5, obtains melamine resin (PMF) prepolymer solution wall material 50 ℃~80 ℃ of temperature and under stirring;
3) alkane microcapsule preparation
It is 30~60 ℃ in temperature, stirring velocity is under the condition of 1000~1400rpm, set by step 2) mass ratio of the alkane microcapsule core emulsion of the melamine resin prepolymer solution of system and step 1) system is 1: (2~10), the melamine resin prepolymer drips of solution is added in the alkane microcapsule core emulsion, drip 20~30min, keeping temperature to be 30~60 ℃ after dripping is 1000~1400rpm with stirring velocity, reaction 0.5~2h, be warming up to 70~90 ℃ with 1~6 ℃/min of temperature rise rate again, continue reaction 1~6h, stop heating and stirring then, with deionized water wash, the alkane microcapsule of the cold phase transformation that was inhibited after the drying.
The inhibition of above-mentioned or method for preparing the application of alkane microcapsule of cold phase transformation, for the preparation of thermal insulation coatings or matrix material.
The invention has the advantages that selected nucleator and phase transition agent are same compounds, nucleator and phase transition agent can dissolve each other, and can form gel with phase transition agent, so microcapsule are in forming process, pattern can not be subjected to the influence of nucleator, its smooth surface is difficult for reuniting good dispersity.This type of nucleator can suppress the surfusion of organic alkane microcapsule well.Can prepare the various alkane microcapsule of different transformation temperatures according to application requiring.The microcapsule that the present invention relates to are mixed in other macromolecular material such as Resins, epoxy, urethane, the silicone resin, make thermal insulation coatings or matrix material, make it be applied to improve fields such as thermo-efficiency, control temperature, energy storage.
Description of drawings
The inhibition of Fig. 1: embodiment 1 preparation the SEM photo of alkane microcapsule of cold phase transformation.
Fig. 2: differential scanning calorimetric (DSC) graphic representation of organic alkane phase change material.
Among the figure: a1: the temperature lowering curve of n-dodecane; B1: the temperature lowering curve of n-dodecane microcapsule; The temperature lowering curve of the n-dodecane microcapsule that contain the 3wt% n-hexatriacontane of c1: embodiment 1 preparation; A2: the heating curve of n-dodecane; B2: the heating curve of n-dodecane microcapsule; The heating curve of the n-dodecane microcapsule that contain 3% n-hexatriacontane of c2: embodiment 1 preparation.
The Tc of n-dodecane is-14.2 ℃ as seen from Figure 2, and the crystallization start temperature of n-dodecane microcapsule is-23.4 ℃, and the crystallization start temperature of the n-dodecane microcapsule that contain the gel factor that the present invention is prepared is-15.6 ℃.This shows that nucleator used in the present invention can suppress the cold phase transition phenomena of mistake of alkane microcapsule well.
Embodiment
Embodiment 1
5g SMA is dissolved in the 95mL deionized water, and regulating pH value with the NaOH solution of 1M is 8, and temperature is set at 60 ℃, is stirred to the stirring velocity of 600rpm that pressed powder dissolves fully, solution is clarified, and obtains SMA solution.Be that 37% formaldehyde solution, 20mL deionized water mix with 5g trimeric cyanamide, 8.6mL massfraction, the control temperature is 60 ℃, regulate between pH value to 8~9 with the NaOH solution of 1M, be stirred to the solution clarification with the stirring velocity of 600rpm, obtain the PMF prepolymer solution.15g n-dodecane and 0.45g n-hexatriacontane are mixed, add above-mentioned SMA solution, stir 10min 60 ℃ of stirring velocitys with 3000rpm and obtain emulsion, the stirring velocity with 1200rpm continues to stir again, lemon acid for adjusting pH with 1M is 4.6, and emulsion is cooled to 45 ℃.The PMF resin prepolymer slowly is added dropwise to emulsion, dropwises in half an hour.Speed with 2 ℃/min rises to 80 ℃ with emulsion temperature, reaction 4h.Stop heating and stirring, with deionized water wash, obtain the alkane microcapsule after the drying.
The alkane microcapsule of preparation are spheroidal, and median size is 9.6 ± 3.1 μ m, and smooth surface is not reunited.With respect to the n-dodecane microcapsule that do not add the gel factor, its condensate depression of n-dodecane microcapsule that contains the 3wt% n-hexatriacontane reduces, and its crystallization start temperature is consistent with the Tc of n-dodecane.
Embodiment 2
6g SMA is dissolved in the 95mL deionized water, and regulating pH value with 1M NaOH solution is 8, and temperature is set at 60 ℃, is stirred to the stirring velocity of 600rpm that pressed powder dissolves fully, solution is clarified, and obtains SMA solution.Be that 37% formaldehyde solution, 25mL deionized water mix with 4g trimeric cyanamide, 8mL massfraction, the control temperature is 60 ℃, regulate between pH value to 8~9 with the NaOH solution of 1M, be stirred to the solution clarification with the stirring velocity of 600rpm, obtain the PMF prepolymer solution.10g n-dodecane and 5g n-tetradecane and the positive tetratriacontane of 0.45g are mixed, add above-mentioned SMA solution, stir 15min at 55 ℃ of rotating speeds with 2700rpm and obtain emulsion, continue to stir with the rotating speed about 1300rpm again, lemon acid for adjusting pH with 1M is 4.4, and emulsion is cooled to 40 ℃.The PMF resin prepolymer slowly is added dropwise to emulsion, dropwises in half an hour.Speed with 4 ℃/min rises to 85 ℃ with emulsion temperature, reaction 3h.Stop heating and stirring, with deionized water wash, obtain the alkane microcapsule after the drying.
Embodiment 3
7g SMA is dissolved in the 100mL deionized water, and regulating pH value with 1M NaOH solution is 8, and temperature is set at 60 ℃, is stirred to the stirring velocity of 400rpm that pressed powder dissolves fully, solution is clarified, and obtains SMA solution.Be that 40% formaldehyde solution, 18mL deionized water mix with 6g trimeric cyanamide, 9mL massfraction, the control temperature is 60 ℃, regulate between pH value to 8~9 with the NaOH solution of 1M, be stirred to the solution clarification with the stirring velocity of 500rpm, obtain the PMF prepolymer solution.5g n-dodecane and 10g n-tetradecane and positive three octadecanes of 0.15g are mixed, add above-mentioned SMA solution, stir 12min at 65 ℃ of rotating speeds with 2400rpm and obtain emulsion, continue to stir with the rotating speed about 800rpm again, lemon acid for adjusting pH with 1M is 4.5, and emulsion is cooled to 45 ℃.The PMF resin prepolymer slowly is added dropwise to emulsion, dropwises in half an hour.Speed with 1 ℃/min rises to 77 ℃ with emulsion temperature, reaction 3h.Stop heating and stirring, with deionized water wash, obtain the alkane microcapsule after the drying.
Embodiment 4
8g SMA is dissolved in the 105mL deionized water, and regulating pH value with 1M NaOH solution is 8, and temperature is set at 60 ℃, is stirred to the stirring velocity of 400rpm that pressed powder dissolves fully, solution is clarified, and obtains SMA solution.Be that 40% formaldehyde solution, 28mL deionized water mix with 8g trimeric cyanamide, 12mL massfraction, the control temperature is 60 ℃, regulate between pH value to 8~9 with the NaOH solution of 1M, be stirred to the solution clarification with the stirring velocity of 800rpm, obtain the PMF prepolymer solution.5g n-tetradecane and 10g n-hexadecane and the positive tetracontane of 0.3g are mixed, add above-mentioned SMA solution, stir 10min at 60 ℃ of rotating speeds with 2500rpm and obtain emulsion, the rotating speed with 1200rpm continues to stir again, lemon acid for adjusting pH with 1M is 5, and emulsion is cooled to 55 ℃.The PMF resin prepolymer slowly is added dropwise to emulsion, dropwises in half an hour.Speed with 1 ℃/min rises to 80 ℃ with emulsion temperature, reaction 4h.Stop heating and stirring, with deionized water wash, obtain the alkane microcapsule after the drying.
Embodiment 5
5g SMA is dissolved in the 95mL deionized water, and regulating pH value with 1M NaOH solution is 8, and temperature is set at 60 ℃, is stirred to the stirring velocity of 400rpm that pressed powder dissolves fully, solution is clarified, and obtains SMA solution.Be that 40% formaldehyde solution, 23mL deionized water mix with 6g trimeric cyanamide, 10mL massfraction, the control temperature is 60 ℃, regulate between pH value to 8~9 with the NaOH solution of 1M, be stirred to the solution clarification with the stirring velocity of 800rpm, obtain the PMF prepolymer solution.2g n-tetradecane and 13g n-hexadecane and positive three octadecanes of 0.15g are mixed, add above-mentioned SMA solution, stir 10min at 60 ℃ of rotating speeds with 2600rpm and obtain emulsion, continue to stir with the rotating speed about 1500rpm again, lemon acid for adjusting pH with 1M is 4.8, and emulsion is cooled to 50 ℃.The PMF resin prepolymer slowly is added dropwise to emulsion, dropwises in half an hour.Speed with 4 ℃/min rises to 85 ℃ with emulsion temperature, reaction 5h.Stop heating and stirring, with deionized water wash, obtain the alkane microcapsule after the drying.
Prepared alkane microcapsule are mixed in other macromolecular material such as Resins, epoxy, urethane, the silicone resin, make to have microcapsule thermal insulation coatings or the matrix material that suppressed cold function.

Claims (3)

1. alkane microcapsule that suppressed cold phase transformation, it is characterized in that, these alkane microcapsule are spherical in shape, particle diameter is 0.1 μ m~100 μ m, it is (0.05-0.5) by mass ratio: (0.95-0.5) wall material and core are formed, wherein, the wall material is melamine resin, core is (0.999~0.95) by alkane phase transition agent and alkane nucleator in mass ratio: (0.001~0.05) ratio, and the carbonatoms of pressing the alkane nucleator is formed greater than the carbonatoms of alkane phase transition agent, and described alkane phase transition agent is selected from one or more mixtures among the extremely positive octacosane of n-dodecane; What described alkane nucleator was n-docosane to the positive tetracontane is a kind of.
2. one kind prepares the described method that suppressed the alkane microcapsule of cold phase transformation of claim 1, it is characterized in that comprising following process:
1) core emulsion preparation
(1) 50~80 ℃ of temperature and under stirring, styrene-maleic anhydride copolymer is added in the deionized water, and be 6.5~9.5 with the pH value of NaOH solution regulator solution, obtain mass concentration and be 2~6% styrene-maleic anhydride copolymer solution;
(2) stir down, with extremely positive octacosane one or more mixtures wherein of alkane phase transition agent n-dodecane, with a kind of to the positive tetracontane of alkane nucleator n-docosane, in both in mass ratio (0.999~0.95): (0.001~0.05) ratio and evenly mix by the carbonatoms of the alkane nucleator carbonatoms greater than the alkane phase transition agent makes the mixture of phase transition agent and nucleator;
(3) the styrene-maleic anhydride copolymer solution of the mixture of the phase transition agent that step (2) is made and nucleator and step (1) system, press mass ratio 1: after mix (2~10), stir 10~40min with stirring velocity 2000~20000rpm for 50 ℃~80 ℃ in temperature and obtain emulsion, and be 3.5~5.5 with the pH that citric acid is regulated this emulsion, make alkane phase-change microcapsule core emulsion;
2) wall material performed polymer preparation
Be 34~41% formaldehyde solution and deionized water by mass ratio 1 with trimeric cyanamide and massfraction: (1~3): (1~10) preparation mixed solution, the pH value of regulating mixed solution with NaOH solution is 6.5~9.5, obtains melamine resin prepolymer solution wall material 50 ℃~80 ℃ of temperature and under stirring;
3) alkane microcapsule preparation
It is 30~60 ℃ in temperature, stirring velocity is under the condition of 1000~1400rpm, set by step 2) mass ratio of the alkane microcapsule core emulsion of the melamine resin prepolymer solution of system and step 1) system is 1: (2~10), the melamine resin prepolymer drips of solution is added in the alkane microcapsule core emulsion, drip 20~30min, keeping temperature to be 30~60 ℃ after dripping is 1000~1400rpm with stirring velocity, reaction 0.5~2h, be warming up to 70~90 ℃ with 1~6 ℃/min of temperature rise rate again, continue reaction 1h~6h, stop heating and stirring then, with deionized water wash, the alkane microcapsule of the cold phase transformation that was inhibited after the drying.
One kind by claim 1 described or by the prepared inhibition of claim 2 method the application of alkane microcapsule of cold phase transformation, for the preparation of thermal insulation coatings.
CN 201110235098 2011-08-17 2011-08-17 Supercooling phase change-inhibiting alkane microcapsule and preparation and application thereof Expired - Fee Related CN102391839B (en)

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CN102719227A (en) * 2012-05-08 2012-10-10 广西桂邦生物能源有限公司 Preparation method for high stable phase transition emulsion
CN102786817A (en) * 2012-07-26 2012-11-21 天津大学 Silica-supported organic alkane phase change material, and preparation method and application thereof
CN105368245A (en) * 2015-12-26 2016-03-02 孝感巨核新材料科技有限公司 Phase-change interior wall coating with energy storage and temperature adjustment functions and preparation method of coating
CN108485608B (en) * 2018-02-26 2020-08-28 恒天海龙(潍坊)新材料有限责任公司 Method for reducing supercooling degree of normal alkane energy storage material microcapsule
CN110951465A (en) * 2019-12-13 2020-04-03 天津优米优科技有限公司 Novel phase change capsule and preparation method thereof
CN113648943B (en) * 2021-08-31 2023-07-25 广东工业大学 Method for reducing supercooling degree of alkane phase-change microcapsule by using different shell materials, microcapsule prepared by method and application of microcapsule
CN117447971A (en) * 2023-12-25 2024-01-26 东北农业大学 Preparation method of n-tetradecane phase-change microcapsule powder and anti-icing coating

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