CN102390180B - Intelligentized ink box regeneration system - Google Patents
Intelligentized ink box regeneration system Download PDFInfo
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- CN102390180B CN102390180B CN201110255801.9A CN201110255801A CN102390180B CN 102390180 B CN102390180 B CN 102390180B CN 201110255801 A CN201110255801 A CN 201110255801A CN 102390180 B CN102390180 B CN 102390180B
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Abstract
The invention relates to an intelligentized ink box regeneration system. An ink injection head is connected with a syringe through an ink injection flexible pipe; an ink sensor is installed on the syringe; one path of the ink sensor is successively connected with a peristaltic pump, an ink path solenoid valve, and a four-way pipe through an inking pipe; the four-way pipes are respectively connected with a shunt solenoid valve A, a shunt solenoid valve B, and a shunt solenoid valve C; and the shunt solenoid valves are respectively connected with an ink bottle A, an ink bottle B and an ink bottle C; and the other path of the ink sensor is successively connected with a gas circuit solenoid valve and a total pressure tank through a flexible pipe. Besides, a liquid level sensor is installed in the total pressure tank; and the total pressure tank is successively connected with an ink returning solenoid valve, an ink injection head sealing and fixing rubber block on an ink joiner through an ink returning pipe; the total pressure tank is respectively connected with a venting solenoid valve, a pressure transducer, a compressor, and a vacuum pump; and the total pressure tank is also connected with a waste discharge solenoid valve through a waste pipe. According to the invention, when ink is first used, ink quantification can be done accurately; and it is unnecessary to suck or discharge the ink artificially; besides, it can be automatically sensed whether there is ink in an ink bottle or there is an air leakage phenomenon in the system; therefore, complete intelligentized operation is realized and it is no need for a user to carry out setting by herself/himself.
Description
Technical field
The invention belongs to ink supply system field, relate to a kind of Intelligentized ink box regeneration system, particularly one is set voluntarily without user, can realize the Intelligentized ink box regeneration system of full intellectualized operation.
Background technology
At present, all vacuum ink feeders that print cartridge box body carried out to vacuum-pumping type on market, comprise harmless formula vacuum ink feeder and can the harmless formula vacuum ink feeder of accurate quantification, the intellectuality of being all far from being, because they have following defect:
1. refilling first and several leading refilling ink are quantitatively all inaccurate, reason is very simple, the method of print cartridge box body being carried out to vacuum-pumping type is: first print cartridge is put on Special seal fixture, again refilling flexible pipe is inserted on the sealed silicon rubber cushion on fixture, then open vavuum pump, open electromagnetic valve of gas circuit, syringe is vacuumized (because syringe is communicated with refilling flexible pipe, print cartridge is vacuumized), in the time having arrived certain vacuum and spent, close vavuum pump and make the certain negative pressure of maintenance in print cartridge and syringe, the peristaltic pump of the ink quantitative system of now installing on inking pipe is opened, or directly open ink magnetic valve on inking pipe (owing to being negative pressure in syringe, so the ink in ink bottle can be sucked to syringe by inking pipe), ink in ink bottle is pumped into or is inhaled in syringe, quantitatively calculate by controlling peristaltic pump metering or the time of leaning on the quantity of ink that enters syringe, when arriving setting, stop entering ink, then open the vent valve on gross pressure tank, external atmosphere pressure enters syringe, ink in syringe is pressed in the print cartridge into negative pressure.No matter be that employing peristaltic pump or time are quantitative, all require to arrive in inking pipe the part bottom in syringe always, to contain full ink, if in inking pipe, be empty or ink discontented, will cause quantitative error, the ink-joiner of traditional this form all requires client first to bring ink into syringe in the time using for several leading time, then ink unnecessary except inking pipe is discharged from refilling head by malleation, this process need continues several times, until arrive part bottom in syringe in inking pipe when thering is no ink again in full ink and syringe and refilling flexible pipe always, the ink of system quantitatively just can be accurate, but this process manual operation is dirty not only loaded down with trivial details but also wasted ink in reality, it is the large defect that traditional vacuum can accurate quantification ink-joiner.
2. the each ink of traditional vacuum ink-joiner can only connect one bottle of ink, on general machine, only have at most 12 inks, can put at most 12 kinds of different brands or color, and the ink that needs refilling in reality at least reaches twenties kinds of different models, this has just caused client in use to need often to change ink, when replacing, need the artificial malleation of opening that unnecessary ink in syringe and inking pipe is entered to former bottle, again ink unnecessary in syringe and refilling flexible pipe is discharged from refilling head by malleation, and then ink tube is taken out from ink bottle with hand, put into the ink bottle that needs replacing.This process both hands of operator of easily making dirty, very dirty, affects operating efficiency.
3. traditional vacuum ink feeder, in the time there is no ink in ink bottle, cannot perception, can cause the quantitative failure of whole refilling and ink, thereby interrupt refilling, affect efficiency.
4. traditional vacuum ink feeder requires print cartridge to put fixture and fixture and must seal being connected of refilling flexible pipe reliably in when work, as user does not correctly put print cartridge fixture or refilling fixture gas leakage itself, or refilling flexible pipe is not plugged, capital causes vacuum when print cartridge is vacuumized to decline, ink cannot inject print cartridge or only inject sub-fraction, that is to say that Vaccum ink filler just cannot be realized as long as any part of system is leaked gas a little.
5. traditional vacuum ink feeder, require client to select voluntarily in the time of refilling, corresponding ink pipeline, and the time of setting corresponding ink injection amount and vacuumizing, operate very loaded down with trivial detailsly, and for new hand, must know the corresponding data of every a print cartridge, be any fixture and how be correctly installed on fixture with this print cartridge correspondence, be not easy very much association and use.
Summary of the invention
Problem to be solved by this invention is, overcome the deficiencies in the prior art, a kind of Intelligentized ink box regeneration system is provided, adopt the upper end arrangement ink sensor that enters syringe at inking pipe, and the fixing block rubber of the refilling head sealing rear end on ink-joiner is connected with gross pressure tank with pipeline, black solenoid control is returned in one of middle installation, uses for the first time, ink quantitatively will be accurate, do not need artificial sucking ink function and discharge ink.
The present invention solves its technical problem and takes following technical scheme to realize:
According to a kind of Intelligentized ink box regeneration system provided by the invention, comprise harmless refilling fixture and the refilling head connecting by pipeline, syringe, gross pressure tank, peristaltic pump, vavuum pump, compressor, magnetic valve and ink bottle, on described harmless refilling fixture, silica gel piece and the pressure clamp of pushing down print cartridge are housed respectively, print cartridge is contained between the silica gel piece and pressure clamp of pressing position print cartridge, refilling head connects syringe by refilling flexible pipe, ink sensor is housed on syringe, ink sensor is leaded up to the inking pipe peristaltic pump that is linked in sequence, ink magnetic valve, four-way pipe, four-way pipe connects respectively a point way solenoid valve A again, divide way solenoid valve B, divide way solenoid valve C, divide way solenoid valve A to connect ink bottle A, divide way solenoid valve B to connect ink bottle B, divide way solenoid valve C to connect ink bottle C, ink sensor is separately leaded up to flexible pipe be linked in sequence electromagnetic valve of gas circuit, gross pressure tank, in gross pressure tank, liquid level sensor is housed, the fixing block rubber of refilling head sealing that gross pressure tank is linked in sequence back on black magnetic valve, ink-joiner by ink reclaiming pipe, the fixing block rubber of refilling head sealing on ink-joiner is contained on the positive iron plate of ink-joiner, gross pressure tank connects respectively pressure-releasing electromagnetic valve, pressure sensor, compressor, vavuum pump, and gross pressure tank connects waste discharge magnetic valve by waste pipe.
The present invention compared with prior art has significant advantage and beneficial effect:
The present invention adopts the upper end arrangement ink sensor that enters syringe at inking pipe, and the fixing block rubber of the refilling head sealing rear end on ink-joiner is connected with gross pressure tank with pipeline, black solenoid control is returned in one of middle installation, use for the first time, ink quantitatively will be accurate, do not need artificial sucking ink function and discharge ink.Because the present invention adopts four-way pipe, each ink can connect three bottles of inks, can install and reach 24 kinds of inks and support 8 look refillings.Whether whether the present invention can not have ink in automatic sensing ink bottle, can automatic sensing system leak gas.The present invention can realize full intellectualized operation, sets voluntarily without user.
The specific embodiment of the present invention is provided in detail by following examples and accompanying drawing thereof.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Wherein: 1, print cartridge 2, refilling 3, pressure clamp 4, harmless refilling fixture 5, refilling flexible pipe 6, the fixing block rubber 7 of refilling head sealing on ink-joiner, the positive iron plate 8 of ink-joiner, syringe 9, ink sensor 10, peristaltic pump 11, ink magnetic valve 12, electromagnetic valve of gas circuit 13, pressure-releasing electromagnetic valve 14, pressure sensor 15, ink reclaiming pipe 16, return black magnetic valve 17, liquid level sensor 18, vavuum pump 19, compressor 20, waste discharge magnetic valve 21, waste pipe 22, inking pipe 23, four-way pipe 24, divide way solenoid valve A 25, divide way solenoid valve B 26, divide way solenoid valve C 27, ink bottle A 28, ink bottle B 29, ink bottle C 30, gross pressure tank 31, push down the silica gel piece 32 of print cartridge, flexible pipe.
The specific embodiment
Below in conjunction with accompanying drawing and preferred embodiment, to according to the specific embodiment provided by the invention, structure, feature and effect thereof, be described in detail as follows.
A kind of Intelligentized ink box regeneration system as shown in Figure 1, comprise harmless refilling fixture and the refilling head connecting by pipeline, syringe, gross pressure tank, peristaltic pump, vavuum pump, compressor, magnetic valve and ink bottle, silica gel piece 31 and the pressure clamp 3 of pushing down print cartridge are housed respectively on described harmless refilling fixture 4, print cartridge 1 is contained between the silica gel piece and pressure clamp of pressing position print cartridge, refilling 2 connects syringe 8 by refilling flexible pipe 5, ink sensor 9 is housed on syringe, ink sensor is leaded up to inking pipe 22 peristaltic pump 10 that is linked in sequence, ink magnetic valve 11, four-way pipe 23, four-way pipe connects respectively a point way solenoid valve A 24 again, divide way solenoid valve B 25, divide way solenoid valve C 26, divide way solenoid valve A to connect ink bottle A 27, divide way solenoid valve B to connect ink bottle B 28, divide way solenoid valve C to connect ink bottle C 29, ink sensor is separately leaded up to flexible pipe 32 be linked in sequence electromagnetic valve of gas circuit 12, gross pressure tank 30, liquid level sensor 17 is housed in gross pressure tank, the fixing block rubber 6 of refilling head sealing that gross pressure tank is linked in sequence back on black magnetic valve 16, ink-joiner by ink reclaiming pipe 15, the fixing block rubber of refilling head sealing on ink-joiner is contained on the positive iron plate 7 of ink-joiner, gross pressure tank connects respectively pressure-releasing electromagnetic valve 13, pressure sensor 14, compressor 19, vavuum pump 18, and gross pressure tank connects waste discharge magnetic valve 20 by waste pipe 21.
Operation principle:
After user is installed on machine by ink, on a now refilling 2 fixing block rubber 6 of refilling head sealing that are inserted on the positive iron plate 7 of ink-joiner (dotted portion in Fig. 1), return black magnetic valve 16 for closing, machine can be opened vavuum pump 18 and open electromagnetic valve of gas circuit 12, syringe 8 is vacuumized, after arriving certain vacuum degree, close vavuum pump and electromagnetic valve of gas circuit, open ink magnetic valve 11, the ink in ink bottle can be sucked in syringe through inking pipe 22.Machine switched off ink magnetic valve after ink triggers a signal when the ink sensor 9, postpones a second, now has a small amount of ink (lower than 0.3ml) and enters in syringe, and ink can be full of whole inking pipe.
Then compressor 19 is opened, electromagnetic valve of gas circuit 12 is opened, system is pressurized to 0.05Mpa to syringe 8, then close compressor and electromagnetic valve of gas circuit, now in syringe, can keep a part of pressure, then the pressure-releasing electromagnetic valve 13 of opening on gross pressure tank 30 is exitted, allow gross pressure tank recover normal atmosphere (An) (because the electromagnetic valve of gas circuit 12 that gross pressure tank is connected with syringe is closed, now in syringe, still keeping pressure), at this moment open back black magnetic valve 16, now the pressure in syringe can enter gross pressure tank by refilling flexible pipe 5 and refilling 2 by entering ink unnecessary in syringe, until also returning to normal barometric pressure, the interior atmosphere of syringe and refilling flexible pipe (liquid level sensor 17 is housed in gross pressure tank, in the time that the useless China ink being discharged into reach a certain height, compressor is opened gross pressure tank is pressurizeed, then open waste discharge magnetic valve 20 will give up China ink get rid of by waste pipe 21).
Through said process, can realize in whole inking pipe, be full of that ink just in time arrives inking pipe in syringe there is no again ink bottom with in syringe and refilling flexible pipe, and then refilling head is pulled up from sealing fixing block rubber 6, insert and want on the harmless refilling fixture 4 of print cartridge of refilling, start normal refilling flow process, just can realize the accurate quantification of refilling first.
The present invention can install and reach 24 kinds of inks and support 8 look refillings.In the time establishing 8 tunnel refilling pipeline, Jiang Mei road refilling pipeline rear end, installs 3 different ink bottle A, B, C, and a point of way solenoid valve is installed on every road, and three points of way solenoid valve A, B, C utilize a four-way pipe 23 and inking pipe 22 to gather.In use, by same color but the ink of different brands is placed on respectively A, B, in tri-ink bottles of C for client.While wanting to change ink, for example ink A is changed to ink B, user only need to be inserted in refilling head on the fixing block rubber 6 of sealing, then on liquid crystal display, select just ink A to be changed to ink B, machine will open compressor and electromagnetic valve of gas circuit pressurizes to syringe, close compressor and electromagnetic valve of gas circuit while arriving 0.05Mpa, then open point way solenoid valve A of ink magnetic valve and ink bottle A, now the pressure in syringe can flow backwards ink residual in syringe to flow back to former ink bottle A by inking pipe, after emptying, close a point way solenoid valve A completely, then system is opened vavuum pump and electromagnetic valve of gas circuit and ink magnetic valve, syringe and inking pipe are vacuumized, now inking pipe approaches a small amount of ink that the four-way pipe part of ink bottle may be shunted in the time just now returning China ink and can be pumped in syringe, arrive certain vacuum degree and close vavuum pump and electromagnetic valve of gas circuit, in syringe, keep negative pressure, then open the pressure-releasing electromagnetic valve venting on gross pressure tank, allow gross pressure tank recover normal atmosphere (An), open again tank connected time black magnetic valve of syringe and gross pressure, ink in syringe will be inhaled into gross pressure tank, like this can be by the former ink A emptying in whole inking pipe and syringe and refilling flexible pipe, then machine is opened vavuum pump again and is opened electromagnetic valve of gas circuit, syringe is vacuumized, after arriving certain vacuum degree, close vavuum pump and electromagnetic valve of gas circuit, open ink magnetic valve and point way solenoid valve B, now the ink B in ink bottle B can be inhaled into syringe, during by ink sensor, provide a signal, ink magnetic valve and point way solenoid valve B are closed in time delay after one second, now have a small amount of ink B and enter syringe, then carry out an operation that the first installation ink of describing with above-mentioned Article 1 is identical, unnecessary ink is entered to gross pressure tank (this process plays the effect of cleaning ink A of a specified duration residual in refilling hose wall with new ink B just), after unnecessary ink is discharged, in syringe and refilling flexible pipe, there is no ink, and the new ink B changing can be filled to the lower end of inking pipe completely, then pulling up refilling head is inserted on harmless refilling fixture 4 and starts refilling, also can guarantee that refilling for the first time will be accurate, the process of other ink of system conversion therewith roughly the same.
Whether the present invention can not have ink in automatic sensing ink bottle.
In the time that machine is worked by inking pipe on when ink, during through ink sensor, can provide a signal, in the time not having signal to provide, representing does not have ink in ink bottle, now machine can be installed new ink by automatically prompting user on liquid crystal display.
Whether the present invention can automatic sensing system leak gas.
The present invention can realize full intellectualized operation, sets voluntarily without user.
The present invention installs 9 cun of touch-screens, on chip, store the data of the brand print cartridges such as 584 kinds of HP/CANON/LEXMARK/EPSON/DELL/SUMSUNG, comprise refilling method, quantity of ink, how to detect each steps such as print cartridge quality, cleaning, centrifugal, refilling, and this print cartridge selects any fixture, how correctly to load onto fixture.
When user wants refilling, only need on main interface, click print cartridge brand and the model of wanting note, how machine successively each step prompting user operates, and ink injection amount is all automatic Memory, arranges without user oneself.
Claims (1)
1. an Intelligentized ink box regeneration system, comprise harmless refilling fixture and the refilling head connecting by pipeline, syringe, gross pressure tank, peristaltic pump, vavuum pump, compressor, magnetic valve and ink bottle, it is characterized in that: on described harmless refilling fixture, silica gel piece and the pressure clamp of pushing down print cartridge are housed respectively, print cartridge is contained between the silica gel piece and pressure clamp of pressing position print cartridge, refilling head connects syringe by refilling flexible pipe, ink sensor is housed on syringe, ink sensor is leaded up to the inking pipe peristaltic pump that is linked in sequence, ink magnetic valve, four-way pipe, four-way pipe connects respectively a point way solenoid valve A again, divide way solenoid valve B, divide way solenoid valve C, divide way solenoid valve A to connect ink bottle A, divide way solenoid valve B to connect ink bottle B, divide way solenoid valve C to connect ink bottle C, ink sensor is separately leaded up to flexible pipe be linked in sequence electromagnetic valve of gas circuit, gross pressure tank, in gross pressure tank, liquid level sensor is housed, the fixing block rubber of refilling head sealing that gross pressure tank is linked in sequence back on black magnetic valve, ink-joiner by ink reclaiming pipe, the fixing block rubber of refilling head sealing on ink-joiner is contained on the positive iron plate of ink-joiner, gross pressure tank connects respectively pressure-releasing electromagnetic valve, pressure sensor, compressor, vavuum pump, and gross pressure tank connects waste discharge magnetic valve by waste pipe.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110255801.9A CN102390180B (en) | 2011-09-01 | 2011-09-01 | Intelligentized ink box regeneration system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110255801.9A CN102390180B (en) | 2011-09-01 | 2011-09-01 | Intelligentized ink box regeneration system |
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| CN102390180A CN102390180A (en) | 2012-03-28 |
| CN102390180B true CN102390180B (en) | 2014-05-14 |
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| CN201110255801.9A Expired - Fee Related CN102390180B (en) | 2011-09-01 | 2011-09-01 | Intelligentized ink box regeneration system |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105711261B (en) * | 2015-12-25 | 2017-11-07 | 北海绩迅电子科技有限公司 | A kind of Weighing type ink-joiner and refilling method |
| CN109466181B (en) * | 2018-12-27 | 2023-08-22 | 北海绩迅科技股份有限公司 | Ink injection control method and system for ink box |
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| JP2701553B2 (en) * | 1991-02-18 | 1998-01-21 | 株式会社日立製作所 | Ink supply device for inkjet recording device |
| CN1535830A (en) * | 2003-04-11 | 2004-10-13 | 珠海天威飞马打印耗材有限公司 | Ink box filling machine for ink-jet recording equipment |
| CN2659684Y (en) * | 2003-12-08 | 2004-12-01 | 北京高斯达喷墨墨水有限公司 | Multiway automatic ink filling device series |
| CN201020927Y (en) * | 2007-03-22 | 2008-02-13 | 武云深 | Vacuum quantitative ink injector |
| CN101348040A (en) * | 2008-08-12 | 2009-01-21 | 王浩 | Automatic ink loader for computer print cartridge and ink loading method |
| CN101468783A (en) * | 2007-12-29 | 2009-07-01 | 缪则夫 | Ink injection means capable of accurately setting ink injection amount and injecting ink from inlet channel without damaging ink cartridge |
| CN101966780A (en) * | 2010-08-20 | 2011-02-09 | 缪则夫 | Accurately-metering automatic ink injection machine |
| CN202213314U (en) * | 2011-09-01 | 2012-05-09 | 天津印可飞科技有限公司 | Intelligent ink box regeneration system |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7891759B2 (en) * | 2005-09-07 | 2011-02-22 | Retail Inkjet Solutions, Inc. | System for cleaning inkjet cartridges |
-
2011
- 2011-09-01 CN CN201110255801.9A patent/CN102390180B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2701553B2 (en) * | 1991-02-18 | 1998-01-21 | 株式会社日立製作所 | Ink supply device for inkjet recording device |
| CN1535830A (en) * | 2003-04-11 | 2004-10-13 | 珠海天威飞马打印耗材有限公司 | Ink box filling machine for ink-jet recording equipment |
| CN2659684Y (en) * | 2003-12-08 | 2004-12-01 | 北京高斯达喷墨墨水有限公司 | Multiway automatic ink filling device series |
| CN201020927Y (en) * | 2007-03-22 | 2008-02-13 | 武云深 | Vacuum quantitative ink injector |
| CN101468783A (en) * | 2007-12-29 | 2009-07-01 | 缪则夫 | Ink injection means capable of accurately setting ink injection amount and injecting ink from inlet channel without damaging ink cartridge |
| CN101348040A (en) * | 2008-08-12 | 2009-01-21 | 王浩 | Automatic ink loader for computer print cartridge and ink loading method |
| CN101966780A (en) * | 2010-08-20 | 2011-02-09 | 缪则夫 | Accurately-metering automatic ink injection machine |
| CN202213314U (en) * | 2011-09-01 | 2012-05-09 | 天津印可飞科技有限公司 | Intelligent ink box regeneration system |
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| CN102390180A (en) | 2012-03-28 |
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Granted publication date: 20140514 Termination date: 20170901 |