CN102389163A - Improved technology for producing cigarette filter rod by KDF2 filter rod forming machine - Google Patents
Improved technology for producing cigarette filter rod by KDF2 filter rod forming machine Download PDFInfo
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- CN102389163A CN102389163A CN201110292096XA CN201110292096A CN102389163A CN 102389163 A CN102389163 A CN 102389163A CN 201110292096X A CN201110292096X A CN 201110292096XA CN 201110292096 A CN201110292096 A CN 201110292096A CN 102389163 A CN102389163 A CN 102389163A
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- glue
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- vinyl
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- filter
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- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Abstract
The invention discloses an improved technology for producing a cigarette filter rod, in particular to an improved technology for producing the cigarette filter rod by a KDF2 filter rod forming machine which belongs to the cigarette production technology. The method comprises the following steps: improving the production filter rod of the KDF2 filter rod forming machine through applying glue, removing the original thermally glue melting and glue supply system, replacing the thermally melted glue by white emulsion, and forming the glue supply system with a white emulsion box, a spray gun, a low-temperature soldering iron and a high-temperature soldering iron. The invention not only reduces the production cost of the filter rod and reduces the maintaining time, but also has good appearance forming effect of the filter rod, reaches the quality while the KDF2 uses the thermally melted glue, improves the production efficiency, and has convenience for the industrialization production.
Description
Technical field
The present invention relates to cigarette filter rod production and improve technology, relate in particular to a kind of KDF2 filter-stick forming device and produce cigarette filter rod improvement technology, belong to the production of cigarettes technology.
Background technology
The production of cigarette filter rod be with tow as filler, and spray a certain proportion of plasticizer, wrap up in the filter stick formation paper bag again and just obtained filter stick.The forming paper parcel time must be used overlapping glue and carry out bondingly, and overlapping glue divides two kinds of cold glue (mainly using white glue with vinyl) and hot glues (mainly using PUR).The KDF2 filter-stick forming device is main force's type of current each cigarette factory, and all KDF2 filter-stick forming devices all use PUR as overlapping glue at present.Compare white glue with vinyl, use PUR that many shortcomings are arranged: 1, supply the colloid system more complicated, use PUR glue case, PUR glue pump, hot melt adhesive hose, PUR spray gun, cooling circulating water, parts more (shown in figure one); 2, the temperature of PUR supplies colloid system to break down to keep in repair immediately and is difficult to accomplish that just might scald because of carelessness, PUR grow cool time in 140 deg.c during ordinary production, is difficult to again after solidifying keep in repair, so keep in repair very inconvenience and length consuming time.3, machine startup needs preheating (preheating time is about 30 minutes), could start shooting, and has reduced production efficiency.4, the PUR price is two times of white glue with vinyl price, has increased production cost.Because what KDF2 filter-stick forming device center line glue adopted also is to use white glue with vinyl; If can realize as overlapping glue with white glue with vinyl; Can not only realize the centralized and unified confession glue of KDF2 filter-stick forming device, and can also reduce cost, be convenient to suitability for industrialized production; For this reason, in actual production, need its production technology is improved.
Summary of the invention
Deficiency to prior art; The present invention adopts white glue with vinyl as the filter stick overlapping glue; Purpose is that existing KDF2 filter-stick forming device is produced cigarette filter rod technology to be improved, and makes it supply colloid system simple in structure, easy to maintenance, reaches the effect that reduces production costs, enhances productivity.
For realizing the object of the invention, technical scheme is following:
1, preliminary test
The first step makes an experiment as overlapping glue with white glue with vinyl on the basis of not changing original equipment, can slivering, but the speed of a motor vehicle can only reach 1500/minute.The speed of a motor vehicle surpasses 1500/minute, and will occur can not slivering, seam broken, and its reason is because flatiron temperature is not high, and flatiron was not enough action time when the speed of a motor vehicle was high, and the white glue with vinyl that applies can not in time be solidified, and causes hasp bonding insecure, forms seam broken.Improve the flatiron temperature further experiment, find that slivering speed is not only relevant with flatiron temperature but also relevant with the viscosity of white glue with vinyl, through multiple parameter repetition test, speed can reach 3000/minute.Reach a conclusion through the phase I test: filter-stick forming device can use white glue with vinyl as overlapping glue.
2, transform the confession colloid system
Though the phase I has been verified filter-stick forming device and can use white glue with vinyl as overlapping glue; But in actual production, there is a major defect: be exactly when machine startup; Because flatiron temperature is very high, will melt immediately as long as tow touches flatiron, influence the equipment operation.Tow touches flatiron and melts problem immediately when solving machine startup; Transform supplying colloid system; Remove original PUR and supply colloid system, comprise parts such as PUR glue case, PUR glue pump, hot melt adhesive hose, PUR spray gun, cooling circulating water system.Designed the flatiron system that constitutes by low temperature flatiron and high temperature flatiron, be applicable to that respectively the KDF2 make-up machine rolls filter stick high regime, low speed segment.155-165 ℃ of control low temperature flatiron temperatures, assurance make-up machine starting stage filter stick is taken the bonding and moulding of mouth, and prevents that tow from melting; 185-195 ℃ of high temperature flatiron temperatures, when machine run arrived high speed, filter stick was taken the bonding forming of mouth when guaranteeing high speed.Making an experiment after transforming through these, mass effect when using PUR originally that the filter stick formation effect reaches KDF2: indexs such as the filter stick outward appearance of producing, quality all meet the requirements again.
Used white glue with vinyl viscosity is 1000 ± 200 centipoises.
Advantage of the present invention: 1, because the cigarette filter rod working condition of different model is different; Need to carry out technical study to different production technology; The deficiency that the present invention is directed to KDF2 filter-stick forming device production cigarette filter rod has been carried out process modification; Use white glue with vinyl to substitute PUR, not only reduce filter stick production cost (the white glue with vinyl price is merely the half the of PUR price), and make filter stick outward appearance good forming effect as the filter stick formation overlapping glue; Mass effect when reaching KDF2 and using PUR originally more helps suitability for industrialized production.
2, reduce part of appliance; Optimize the KDF2 filter-stick forming device and supplied colloid system, simple in structure, make and produce cigarette filter rod after the transformation of KDF2 filter-stick forming device and no longer need preheating; Shorten easy to maintenance, maintenance time; Reduced operating cost and maintenance cost, production efficiency is improved, and has good using value and popularizing application prospect.
Description of drawings
The KDF2 cigarette filter stick forming machine supplies the colloid system sketch map before Fig. 1, the transformation; Among the figure, 1-PUR glue case, 2-PUR gear pump, 3-hot melt adhesive hose, 4-PUR spray gun, 5-forming paper.
Fig. 2, transformation back KDF2 cigarette filter stick forming machine of the present invention supply the colloid system sketch map; Among the figure, 6-white glue with vinyl glue case, 7-plastic tube, 8-white glue with vinyl spray gun, 9-forming paper.
Fig. 3, KDF2 cigarette filter stick forming machine glue-applying technique sketch map of the present invention; Among the figure, 10-high regime flatiron, 11-low speed segment flatiron, 12-white glue with vinyl spray gun, 13-white glue with vinyl glue case, 14-forming paper.
The specific embodiment
The KDF2 cigarette filter stick forming machine is transformed; Remove original PUR and supply colloid system (comprising PUR glue case, PUR glue pump, hot melt adhesive hose, PUR spray gun, cooling circulating water); Substitute PUR with white glue with vinyl, and form the confession colloid system by white glue with vinyl glue case, spray gun, low temperature flatiron and high temperature flatiron.Low temperature flatiron and high temperature flatiron secured in parallel are on the opium pipe base plate, and be and parallel with filter paper, and the low temperature flatiron is prepended to the high temperature flatiron; Spray gun is connected with white glue with vinyl glue case through sebific duct, and lance head contacts with filter paper to be applied, rolls when considering rod; At first supply with the spray gun white glue with vinyl by white glue with vinyl glue case through sebific duct; Spray gun is coated in white glue with vinyl on the forming paper equably, and when rolling tow, it is bonding earlier through 155-165 ℃ of low temperature flatirons filter stick to be carried out hasp; And then filter stick is carried out the bonding reinforcing of hasp through 185--195 ℃ of high temperature flatiron, qualified back gets into next program.
Through practice, reduced operating cost and maintenance cost, no longer need preheating when making the KDF2 filter-stick forming device produce cigarette filter rod, shortened maintenance time, production efficiency is improved.
Claims (2)
1.KDF2 filter-stick forming device is produced cigarette filter rod and improved technology, applying glue improves to filter stick, it is characterized in that: remove original PUR and supply colloid system; Substitute PUR with white glue with vinyl, and form the confession colloid system, when rolling filter stick by white glue with vinyl glue case, spray gun, low temperature flatiron and high temperature flatiron; At first supply with the spray gun white glue with vinyl by white glue with vinyl glue case through sebific duct; Spray gun is coated in white glue with vinyl on the forming paper equably, and when rolling tow, it is bonding earlier through 155-165 ℃ of low temperature flatirons filter stick to be carried out hasp; And then through 185---195 ℃ of high temperature flatirons carry out the bonding reinforcing of hasp to filter stick, and qualified back gets into next program.
2. KDF2 filter-stick forming device as claimed in claim 1 is produced cigarette filter rod and is improved technology, it is characterized in that used white glue with vinyl viscosity is 1000 ± 200 centipoises.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110292096XA CN102389163B (en) | 2011-09-29 | 2011-09-29 | Improved technology for producing cigarette filter rod by KDF2 filter rod forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110292096XA CN102389163B (en) | 2011-09-29 | 2011-09-29 | Improved technology for producing cigarette filter rod by KDF2 filter rod forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102389163A true CN102389163A (en) | 2012-03-28 |
| CN102389163B CN102389163B (en) | 2013-10-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110292096XA Active CN102389163B (en) | 2011-09-29 | 2011-09-29 | Improved technology for producing cigarette filter rod by KDF2 filter rod forming machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105772327A (en) * | 2016-03-22 | 2016-07-20 | 上海市勤昌织带厂 | Improved cold glue spraying system of KDF2 forming machine |
| CN111215290A (en) * | 2020-01-15 | 2020-06-02 | 贵州中烟工业有限责任公司 | Method for reducing temperature of electric iron of cigarette making machine and glue solution temperature control device |
| CN114403500A (en) * | 2022-03-11 | 2022-04-29 | 云南中烟工业有限责任公司 | Method for processing cigarette with transparent cavity filter stick |
| CN114521672A (en) * | 2022-03-11 | 2022-05-24 | 云南中烟工业有限责任公司 | Processing method of paper-based visible cavity filter stick cigarette |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3444863A (en) * | 1966-09-21 | 1969-05-20 | Celanese Corp | Tobacco smoke filter |
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2011
- 2011-09-29 CN CN201110292096XA patent/CN102389163B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3444863A (en) * | 1966-09-21 | 1969-05-20 | Celanese Corp | Tobacco smoke filter |
Non-Patent Citations (3)
| Title |
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| 温光和等: "新型撘口胶的制备及其对卷烟品质的影响", 《应用化工》 * |
| 贾志强等: "YJ19型卷烟机烙铁温度控制方法的改进", 《烟草科技》 * |
| 邓永等: "香料线滤棒爆口探索及其解决方案研究", 《河北农业科学》 * |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105772327A (en) * | 2016-03-22 | 2016-07-20 | 上海市勤昌织带厂 | Improved cold glue spraying system of KDF2 forming machine |
| CN111215290A (en) * | 2020-01-15 | 2020-06-02 | 贵州中烟工业有限责任公司 | Method for reducing temperature of electric iron of cigarette making machine and glue solution temperature control device |
| CN114403500A (en) * | 2022-03-11 | 2022-04-29 | 云南中烟工业有限责任公司 | Method for processing cigarette with transparent cavity filter stick |
| CN114521672A (en) * | 2022-03-11 | 2022-05-24 | 云南中烟工业有限责任公司 | Processing method of paper-based visible cavity filter stick cigarette |
| WO2023168868A1 (en) * | 2022-03-11 | 2023-09-14 | 云南中烟工业有限责任公司 | Processing method for transparent cavity filter rod cigarette |
| CN114403500B (en) * | 2022-03-11 | 2024-09-24 | 云南中烟工业有限责任公司 | Transparent cavity filter stick cigarette processing method |
| CN114521672B (en) * | 2022-03-11 | 2024-10-11 | 云南中烟工业有限责任公司 | Method for processing paper-based visual cavity filter stick cigarette |
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| CN102389163B (en) | 2013-10-23 |
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Address after: 450000 Yulin South Road, Henan, Zheng Dong, No. 16 South Road, Zhengzhou Patentee after: China Tobacco Henan Industrial Co., Ltd. Address before: 450002 Zhengzhou agricultural road, Henan, No. 29 Patentee before: China Tobacco Henan Industrial Co., Ltd. |