CN102388722B - Husking rubber roller mechanism for corn husker - Google Patents

Husking rubber roller mechanism for corn husker Download PDF

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Publication number
CN102388722B
CN102388722B CN 201110212014 CN201110212014A CN102388722B CN 102388722 B CN102388722 B CN 102388722B CN 201110212014 CN201110212014 CN 201110212014 CN 201110212014 A CN201110212014 A CN 201110212014A CN 102388722 B CN102388722 B CN 102388722B
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CN
China
Prior art keywords
blade
rubber sleeve
blades
rubber
corn husker
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Expired - Fee Related
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CN 201110212014
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Chinese (zh)
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CN102388722A (en
Inventor
陆洲
陆海雷
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Individual
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Individual
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Priority to CN 201110212014 priority Critical patent/CN102388722B/en
Priority to PCT/CN2011/001527 priority patent/WO2013013353A1/en
Publication of CN102388722A publication Critical patent/CN102388722A/en
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Publication of CN102388722B publication Critical patent/CN102388722B/en
Expired - Fee Related legal-status Critical Current
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B3/00—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
    • B02B3/04—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers
    • B02B3/045—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers cooperating rollers
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F11/00—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals
    • A01F11/06—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals for maize, e.g. removing kernels from cobs

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Adjustment And Processing Of Grains (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

The invention relates to a husking rubber roller mechanism for a corn husker, which comprises a roll shaft and a rubber sleeve, wherein the rubber sleeve is sleeved and fixed on the roll shaft. The husking rubber roller mechanism is characterized in that the rubber sleeve is cylindrical, the rubber sleeve is fixedly provided with transverse, longitudinal or spiral blades or a blade group. The rubber sleeve which is adjacent with the blades or each blade of the blade group is provided with a blade edge opening. The fixed height of the blades or each blade of the blade group is level with or slightly higher than the thickness of the rubber sleeve. The husking rubber roller mechanism has the advantages that the grain-damaging rate of corn grains is greatly reduced during corncob husking, namely, the grain-damaging rate is lower than 5% while the ripening degree is between 65%-75%, and the grain-damaging rate is lower than 2% while the ripening degree is between 75%-85%.

Description

Corn husker peeling rubber rollers mechanism
Technical field
The present invention relates to a kind of corn husker, relate in particular to a kind of corn husker peeling rubber rollers mechanism.
Background technology
Fresh and sweet (glutinous) corn husker, traditional peeling rubber rollers is as shown in Figure 1, is shaped as the master with the spiral pattern raised line, this shape rubber rollers; Be easy to generate clamping force, corn ear is pushed, when work; Relatively be easy to generate brokenly seed phenomenon, particularly maturity when 65%-75%, seed-breaking rate is more than 10%; So greatly reduced the processing quality of corn ear after the peeling, improved production cost, made those skilled in the art be badly in need of seeking the deficiency that a kind of new rubber rollers structure is improved above-mentioned existence.
Summary of the invention
The purpose of this invention is to provide a kind of new corn husker peeling rubber rollers mechanism, this mechanism can reduce the seed-breaking rate that corn peeling adds man-hour greatly, enhances productivity, and reduces production costs.
The technical scheme that the present invention adopts is:
Corn husker peeling rubber rollers mechanism; Comprise roll shaft and rubber sleeve; Said rubber sleeve suit is fixed on the roll shaft, and said rubber sleeve is cylindrical, is fixed with horizontal, vertical or spiral blade or set of blades on the said rubber sleeve; Each blade in said blade or the set of blades has blade cutting edge on one side or on the rubber sleeve of blade both sides, and each blade level altitude and rubber sleeve thickness in said blade or the set of blades flush with or slightly higher than rubber sleeve thickness.
Said set of blades is made up of 1 to 5 blade or 1 to 5 row's blade section, and every row's blade section is made up of a plurality of blades of each other even spacing distance.
The edge of a knife of each blade is zigzag fashion or flat pattern shape in said blade or the set of blades.
Each blade in said blade or the set of blades all is embedded in the rubber sleeve, or is fixed on the roll shaft circumference, and the blade edge of a knife is 0.3mm-3.5mm apart from the vertical height of blade cutting edge lowest part, and the angle [alpha] between blade cutting edge and the blade is 30 to 130 degree.
Each blade in said blade or the set of blades all is embedded in the rubber sleeve, or is fixed on the roll shaft circumference, and the blade edge of a knife is 0.3mm-3.5mm apart from the vertical height of blade cutting edge lowest part, and the angle [alpha] between blade cutting edge and the blade is 30 to 130 degree.
Have the helix of one or more indent on the said rubber sleeve.
Have the helix of one or more indent on the said rubber sleeve.
The section of said helix is V-type, rectangle or circular arc shape, and the bar number of said helix is 1 to 5.
The section of said helix is V-type, rectangle or circular arc shape, and the bar number of said helix is 1 to 5.
Advantage of the present invention is: the seed-breaking rate of iblet when the present invention greatly reduces the corn ear peeling, that is: and maturity is when 65%-75%, and seed-breaking rate is below 5%, and maturity is at 75%-85%, and seed-breaking rate is below 2%.
Description of drawings
Fig. 1 is a prior art constructions sketch map of the present invention.(wherein a is a structural representation, and b is the cross section of a.）
Fig. 2 structural representation of the present invention.(wherein a, be the fixing vertical blade of every rubber rollers mechanism, b, be that three vertical blades are fixed by every rubber rollers mechanism)
The structural representation of Fig. 3 Fig. 2 A-A section.(wherein a has blade cutting edge on the blade rubber sleeve on one side, and b has blade cutting edge on the rubber sleeve of blade both sides)
Fig. 4 is the structural representation of blade of the present invention.(wherein a, the zigzag edge of a knife, b, the flat pattern shape edge of a knife)
Fig. 5 has the rubber rollers mechanism structure sketch map of helical blade structure for the present invention.
Fig. 6 has the rubber rollers mechanism structure sketch map of blade section structure for the present invention.(wherein a is a structural representation, and b is the BB sectional schematic diagram of a)
Fig. 7 has the rubber rollers mechanism structure sketch map of horizontal blade structure for the present invention.Fig. 8 is Fig. 7 A place structure enlarged drawing.
Fig. 9 is a rubber sleeve helix structure sketch map of the present invention.(a, a helix structure sketch map, b, two helix structure sketch mapes)
Figure 10 is the structural representation of Fig. 9 C-C section.(wherein a, circular section, b, V-arrangement section, c, rectangular cross section)
Wherein: 1 ', rubber sleeve, 2 ', roll shaft, 3 ', the spiral pattern raised line.
1, rubber sleeve, 2, roll shaft, 3, blade, 4, blade cutting edge, 5, blade section, 6, helix, 7, the edge of a knife.
Embodiment
Following 9 embodiment of the present invention can not be to product in the institute of the present invention protection domain exhaustive; Following embodiment only is used for proving for example feasibility of the present invention, and structure identical with inventive concept or the textural association do not addressed at following embodiment also belong to protection scope of the present invention.
Embodiment 1
Like Fig. 2, shown in 3 and 4, corn husker peeling rubber rollers mechanism comprises roll shaft 2 and rubber sleeve 1; Rubber sleeve 1 suit is fixed on the roll shaft 2, and rubber sleeve 1 is cylindrical, is fixed with vertical blade 3 on the rubber sleeve 1; Have blade cutting edge 4 on blade 3 rubber sleeve 1 on one side; The edge of a knife 7 of blade 3 is the flat pattern shape, and blade 3 level altitudes are concordant with rubber sleeve 1 thickness, and blade 3 is embedded in the rubber sleeve 1 or is fixed on roll shaft 2 circumference; The blade edge of a knife 7 is 0.3mm-3.5mm apart from the vertical height of blade cutting edge 4 lowest parts, and the angle [alpha] between blade cutting edge 4 and the blade 3 is 30 to 130 degree.
Embodiment 2
Like Fig. 2,3,4, shown in 9 and 10, corn husker peeling rubber rollers mechanism comprises roll shaft 2 and rubber sleeve 1; Rubber sleeve 1 suit is fixed on the roll shaft 2; Rubber sleeve 1 is cylindrical, is fixed with vertical blade 3 on the rubber sleeve 1, has blade cutting edge 4 on the rubber sleeve 1 of blade 3 both sides; The edge of a knife 7 of blade 3 is a zigzag fashion; Blade 3 level altitudes are concordant with rubber sleeve 1 thickness, and blade 3 is embedded in the rubber sleeve 1 or is fixed on roll shaft 2 circumference, and the blade edge of a knife 7 is 0.3mm-3.5mm apart from the vertical height of blade cutting edge 4 lowest parts; Angle [alpha] between blade cutting edge 4 and the blade 3 is to have an indent helix 6 on 30 to the 130 degree rubber sleeves 1, and helix 6 sections are circular arc.
Embodiment 3
Like Fig. 2,3,4, shown in 9 and 10, corn husker peeling rubber rollers mechanism comprises roll shaft 2 and rubber sleeve 1; Rubber sleeve 1 suit is fixed on the roll shaft 2, and rubber sleeve 1 is cylindrical, is fixed with three vertical blades 3 on the rubber sleeve 1; Have blade cutting edge 4 on every blade 3 rubber sleeve 1 on one side; The edge of a knife 7 of blade 3 is the flat pattern shape, and blade 3 level altitudes are concordant with rubber sleeve 1 thickness, and blade 3 is embedded in the rubber sleeve 1 or is fixed on roll shaft 2 circumference; The blade edge of a knife 7 is 0.3mm-3.5mm apart from the vertical height of blade cutting edge 4 lowest parts; Angle [alpha] between blade cutting edge 4 and the blade 3 is 30 to 130 degree, has an indent helix 6 on the rubber sleeve 1, and helix 6 sections are circular arc.
Embodiment 4
Like Fig. 2,3,4, shown in 9 and 10, corn husker peeling rubber rollers mechanism comprises roll shaft 2 and rubber sleeve 1; Rubber sleeve 1 suit is fixed on the roll shaft 2, and rubber sleeve 1 is cylindrical, is fixed with a vertical blade 3 on the rubber sleeve 1; Have blade cutting edge 4 on blade 3 rubber sleeve 1 on one side; The edge of a knife 7 of blade 3 is a zigzag fashion, and blade 3 level altitudes are concordant with rubber sleeve 1 thickness, and blade 3 is embedded in the rubber sleeve 1 or is fixed on roll shaft 2 circumference; The blade edge of a knife 7 is 0.3mm-3.5mm apart from the vertical height of blade cutting edge 4 lowest parts; Angle [alpha] between blade cutting edge 4 and the blade 3 is 30 to 130 degree, has two indent helixes 6 on the rubber sleeve 1, and every helix 6 sections are V-arrangement.
Embodiment 5
Like Fig. 2,3,4, shown in 9 and 10, corn husker peeling rubber rollers mechanism comprises roll shaft 2 and rubber sleeve 1; Rubber sleeve 1 suit is fixed on the roll shaft 2, and rubber sleeve 1 is cylindrical, is fixed with a vertical blade 3 on the rubber sleeve 1; Have blade cutting edge 4 on blade 3 rubber sleeve 1 on one side; The edge of a knife 7 of blade 3 is the flat pattern shape, and blade 3 level altitudes are concordant with rubber sleeve 1 thickness, and blade 3 is embedded in the rubber sleeve 1 or is fixed on roll shaft 2 circumference; The blade edge of a knife 7 is 0.3mm-3.5mm apart from the vertical height of blade cutting edge 4 lowest parts; Angle [alpha] between blade cutting edge 4 and the blade 3 is 30 to 130 degree, has two indent helixes 6 on the rubber sleeve 1, and every helix 6 sections are rectangular shape.
Embodiment 6
Shown in Figure 4 and 5, corn husker peeling rubber rollers of the present invention mechanism comprises roll shaft 2 and rubber sleeve 1; Rubber sleeve 1 suit is fixed on the roll shaft 2, and rubber sleeve 1 is cylindrical, is fixed with spiral blade 3 on the rubber sleeve 1; Have blade cutting edge 4 on blade 3 rubber sleeve 1 on one side; The edge of a knife 7 of blade 3 is a zigzag fashion, and the level altitude of blade 3 and rubber sleeve 1 thickness flush with or slightly higher than rubber sleeve 1 thickness, and blade 3 is embedded in the rubber sleeve 1 or is fixed on roll shaft 2 circumference; The blade edge of a knife 7 is 0.3mm-3.5mm apart from the vertical height of blade cutting edge 4 lowest parts, and the angle [alpha] between blade cutting edge 4 and the blade 3 is 30 to 130 degree.
Embodiment 7
Shown in Fig. 4 and 6, corn husker peeling rubber rollers of the present invention mechanism comprises roll shaft 2 and rubber sleeve 1; Rubber sleeve 1 suit is fixed on the roll shaft 2; Rubber sleeve 1 is cylindrical, is fixed with row's blade section 5 longitudinally on the rubber sleeve 1, and this row's blade section 5 is made up of a plurality of blades 3 of each other even spacing distance; Have blade cutting edge 4 on each blade 3 rubber sleeve 1 on one side; The edge of a knife 7 of each blade 3 is a zigzag fashion, and the level altitude and rubber sleeve 1 thickness of each blade 3 in this row's blade section 5 flush with or slightly higher than rubber sleeve 1 thickness, and blade 3 is embedded in the rubber sleeve 1 or is fixed on roll shaft 2 circumference; The blade edge of a knife 7 is 0.3mm-3.5mm apart from the vertical height of blade cutting edge 4 lowest parts, and the angle [alpha] between blade cutting edge 4 and the blade 3 is 30 to 130 degree.
Embodiment 8
Like Fig. 4,6, shown in 9 and 10, corn husker peeling rubber rollers of the present invention mechanism comprises roll shaft 2 and rubber sleeve 1; Rubber sleeve 1 suit is fixed on the roll shaft 2; Rubber sleeve 1 is cylindrical, is fixed with row's blade section 5 longitudinally on the rubber sleeve 1, and this row's blade section 5 is made up of a plurality of blades 3 of each other even spacing distance; Have blade cutting edge 4 on each blade 3 rubber sleeve 1 on one side; The edge of a knife 7 of each blade 3 is the flat pattern shape, and the level altitude and rubber sleeve 1 thickness of each blade 3 in this row's blade section 5 flush with or slightly higher than rubber sleeve 1 thickness, and blade 3 is embedded in the rubber sleeve 1 or is fixed on roll shaft 2 circumference; The blade edge of a knife 7 is 0.3mm-3.5mm apart from the vertical height of blade cutting edge 4 lowest parts; Angle [alpha] between blade cutting edge 4 and the blade 3 is 30 to 130 degree, has two indent helixes 6 on the rubber sleeve 1, and every helix 6 sections are rectangular shape.
Embodiment 9
Like Fig. 4,7,8, shown in 9 and 10, corn husker peeling rubber rollers of the present invention mechanism comprises roll shaft 2 and rubber sleeve 1; Rubber sleeve 1 suit is fixed on the roll shaft 2, and rubber sleeve 1 is cylindrical, is fixed with a plurality of horizontal blades 3 on the rubber sleeve 1; Have blade cutting edge 4 on horizontal blade 3 rubber sleeve 1 on one side; The edge of a knife 7 of each blade 3 is a zigzag fashion, and the level altitude of blade 3 and rubber sleeve 1 thickness flush with or slightly higher than rubber sleeve 1 thickness, and blade 3 is embedded in the rubber sleeve 1 or is fixed on roll shaft 2 circumference; The blade edge of a knife 7 is 0.3mm-3.5mm apart from the vertical height of blade cutting edge 4 lowest parts; Angle [alpha] between blade cutting edge 4 and the blade 3 is 30 to 130 degree, has an indent helix 6 on the rubber sleeve 1, and every helix 6 sections are circular shape.
Blade 3 of the present invention mainly is to drive maize peel to come off, because this shape can not produce clamping force, can not push corn ear, so the corn seed is difficult for producing disrepair phenomenon.Because domestic fresh and sweet (glutinous) corn variety is numerous, cylindrical rubber roll structure of the present invention can be according to different corn variety specifications, and the rubber rollers diameter can be adjusted between 60mm-80mm.Blade 3 can fresh and sweet according to difference (glutinous) corn characteristic, can be divided into vertical arrangement, laterally or helical arrangement, confirm according to the maturity of fresh and sweet (glutinous) corn; The position of blade 3 dischargings, length, thickness; The number of teeth and density make it reach best peeling effect.The blade edge of a knife 7 is 0.3mm-3.5mm apart from the vertical height of blade cutting edge 4 lowest parts.Angle [alpha] between blade cutting edge 4 and the blade 3 can be regulated in 30 to 130 degree scopes to improve the walnut hulling rate of corn.In order to enhance productivity, when guaranteeing seed-breaking rate and walnut hulling rate, increase the helix 6 of one or more indent on the rubber sleeve surface of rubber rollers, increase the corn transporting velocity.
Advantage of the present invention is: the seed-breaking rate of iblet when the present invention greatly reduces the corn ear peeling, that is: and maturity is when 65%-75%, and seed-breaking rate is below 5%, and maturity is at 75%-85%, and seed-breaking rate is below 2%.

Claims (2)

1. corn husker peeling rubber rollers mechanism; Comprise roll shaft and rubber sleeve; Said rubber sleeve suit is fixed on the roll shaft, it is characterized in that: said rubber sleeve is cylindrical, is fixed with horizontal, vertical or spiral blade or set of blades on the said rubber sleeve; Each blade in said blade or the set of blades has blade cutting edge on one side or on the rubber sleeve of blade both sides, and each blade level altitude and rubber sleeve thickness in said blade or the set of blades flush with or slightly higher than rubber sleeve thickness.
2. corn husker peeling rubber rollers according to claim 1 mechanism is characterized in that: said set of blades is made up of 1 to 5 blade or 1 to 5 row's blade section, and every row's blade section is made up of a plurality of blades of each other even spacing distance.
3, corn husker peeling rubber rollers according to claim 1 and 2 mechanism is characterized in that: the edge of a knife of each blade is zigzag fashion or flat pattern shape in said blade or the set of blades.
4, corn husker peeling rubber rollers according to claim 1 and 2 mechanism; It is characterized in that: each blade in said blade or the set of blades all is embedded in the rubber sleeve; Or be fixed on the roll shaft circumference; The blade edge of a knife is 0.3mm-3.5mm apart from the vertical height of blade cutting edge lowest part, and the angle [alpha] between blade cutting edge and the blade is 30 to 130 degree.
5, corn husker peeling rubber rollers according to claim 3 mechanism; It is characterized in that: each blade in said blade or the set of blades all is embedded in the rubber sleeve; Or be fixed on the roll shaft circumference; The blade edge of a knife is 0.3mm-3.5mm apart from the vertical height of blade cutting edge lowest part, and the angle [alpha] between blade cutting edge and the blade is 30 to 130 degree.
6, corn husker peeling rubber rollers according to claim 1 mechanism is characterized in that: the helix that has one or more indent on the said rubber sleeve.
7, corn husker peeling rubber rollers according to claim 5 mechanism is characterized in that: the helix that has one or more indent on the said rubber sleeve.
8, corn husker peeling rubber rollers according to claim 4 mechanism is characterized in that: the helix that has one or more indent on the said rubber sleeve.
9, corn husker peeling rubber rollers according to claim 6 mechanism, it is characterized in that: the section of said helix is V-type, rectangle or circular arc shape, the bar number of said helix is 1 to 5.
10, corn husker peeling rubber rollers according to claim 7 mechanism, it is characterized in that: the section of said helix is V-type, rectangle or circular arc shape, the bar number of said helix is 1 to 5.
CN 201110212014 2011-07-27 2011-07-27 Husking rubber roller mechanism for corn husker Expired - Fee Related CN102388722B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN 201110212014 CN102388722B (en) 2011-07-27 2011-07-27 Husking rubber roller mechanism for corn husker
PCT/CN2011/001527 WO2013013353A1 (en) 2011-07-27 2011-09-08 Peeling rubber roller mechanism of corn peeler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201110212014 CN102388722B (en) 2011-07-27 2011-07-27 Husking rubber roller mechanism for corn husker

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CN102388722A CN102388722A (en) 2012-03-28
CN102388722B true CN102388722B (en) 2012-09-05

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WO (1) WO2013013353A1 (en)

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CN104996100A (en) * 2015-07-29 2015-10-28 哈尔滨永煜电站设备有限责任公司 Centralizer sleeve assembly for corn peeling machines
CN105027853A (en) * 2015-07-29 2015-11-11 哈尔滨永煜电站设备有限责任公司 Centralizing sleeve positioning system of corn peeler
CN108271541B (en) * 2018-03-16 2023-12-29 山东双力现代农业装备有限公司 Inclined four-roller structure and corn thresher adopting same
CN108514143A (en) * 2018-04-16 2018-09-11 马同金 Garlic-splitting-and-peeling machine
CN108652051A (en) * 2018-04-16 2018-10-16 马同金 A kind of garlic-splitting-and-peeling machine
CN112166811A (en) * 2020-11-17 2021-01-05 江苏农牧科技职业学院 Intelligent fruit ear peeling machine for corn harvesting
CN112753381B (en) * 2021-01-07 2023-10-13 河北雄安智粮农业科技有限公司 Automatic peeling and breaking corn device
CN116830891B (en) * 2023-06-09 2024-01-26 九方泰禾国际重工(青岛)股份有限公司 Corn snapping roll and processing device thereof

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CN88201944U (en) * 1988-03-23 1988-12-07 高建元 Small corn-peeling machine
CN101491182A (en) * 2009-02-20 2009-07-29 张国福 Corn mover guiding mechanism with diamond cutter
CN201602101U (en) * 2010-02-05 2010-10-13 王长拥 Fresh corn ear husker with open-close type smooth rubber rollers
CN201617155U (en) * 2010-02-24 2010-11-03 黑龙江省农业机械工程科学研究院 Peeling device for fresh edible corn husker
CN201754679U (en) * 2010-06-28 2011-03-09 濮阳冯老四机械制造有限公司 Peeling roller for corn peeler

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Publication number Priority date Publication date Assignee Title
CN88201944U (en) * 1988-03-23 1988-12-07 高建元 Small corn-peeling machine
CN101491182A (en) * 2009-02-20 2009-07-29 张国福 Corn mover guiding mechanism with diamond cutter
CN201602101U (en) * 2010-02-05 2010-10-13 王长拥 Fresh corn ear husker with open-close type smooth rubber rollers
CN201617155U (en) * 2010-02-24 2010-11-03 黑龙江省农业机械工程科学研究院 Peeling device for fresh edible corn husker
CN201754679U (en) * 2010-06-28 2011-03-09 濮阳冯老四机械制造有限公司 Peeling roller for corn peeler

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WO2013013353A1 (en) 2013-01-31

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