CN102386524A - Electrical connector for solar photovoltaic assembly - Google Patents

Electrical connector for solar photovoltaic assembly Download PDF

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Publication number
CN102386524A
CN102386524A CN2011102691689A CN201110269168A CN102386524A CN 102386524 A CN102386524 A CN 102386524A CN 2011102691689 A CN2011102691689 A CN 2011102691689A CN 201110269168 A CN201110269168 A CN 201110269168A CN 102386524 A CN102386524 A CN 102386524A
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CN
China
Prior art keywords
cable
seat
lock pin
sleeve
nut
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2011102691689A
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Chinese (zh)
Inventor
胡正平
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SUZHOU SUNSTAR PV ELECTRONICS CO Ltd
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SUZHOU SUNSTAR PV ELECTRONICS CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by SUZHOU SUNSTAR PV ELECTRONICS CO Ltd filed Critical SUZHOU SUNSTAR PV ELECTRONICS CO Ltd
Priority to CN2011102691689A priority Critical patent/CN102386524A/en
Publication of CN102386524A publication Critical patent/CN102386524A/en
Pending legal-status Critical Current

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Abstract

An electrical connector for a solar photovoltaic assembly belongs to the technical field of electrics and comprises a plug bush seat, a plug core seat, a first nut, a second nut, a first cable, a second cable, a first cable protection sleeve, a second cable protection sleeve, a first metal anti-skidding hoop and a second metal anti-skidding hoop. The first metal anti-skidding hoop is sleeved on the outer wall of the first cable, the plug bush seat is formed at the end of the first cable outside the first metal anti-skidding hoop in injection molding mode, and the plug core seat is inserted in a plug bush of the plug bush seat. The second metal anti-skidding hoop is sleeved on the outer wall of the second cable, the plug core seat is formed at the end of the second cable outside the second metal anti-skidding hoop in injection molding mode, and a plug core is inserted in a plug bush hole of the plug core seat. The first cable protection sleeve is sleeved at the back end of the first cable, the first nut is sleeved on the first cable and is in rotary match with the plug bush seat, the second cable protection sleeve is sleeved at the back end of the second cable, and the second nut is sleeved on the second cable and is in rotary match with the plug core seat. The electrical connector has the advantages of being reliable in connection between the cables and the seats, excellent in sealing performance and tightness and long in service life.

Description

Solar photovoltaic assembly is used electric connector
Technical field
The present invention relates to a kind of electric connector, especially a kind of electrical connection that is used for lead-in wire such as the cable or the similar electric wire of solar photovoltaic assembly is to the improvement of existing solar photovoltaic assembly with electric connector structure, belongs to the electroporation field
Background technology
Adopt electric connector to realize the quick connection of battery lead in solar photovoltaic assembly.But the electric connector structure in the prior art is complicated, assembling is taken a lot of work, cost is high, and because complex structure causes the part of connector many again, the working of plastics wall is thin, and mechanical strength is relatively low.At present, solar photovoltaic assembly common on the market is to lean on nut shaft to produce displacement to rotation with electric connector, compresses interior pawl by inwall, compresses sealing ring through interior pawl component again, and the distortion by sealing ring at last compresses cable.Said structure mainly leans on the distortion of sealing ring, makes between cable and pedestal tightly to touch, thereby plays sealing function; In addition, lean on the distortion of sealing ring equally, make between cable and pedestal and tightly locate, thereby guarantee that the axial tension of cable reaches the moment of regulation.The defective of its existence is: at first, this structure mainly leans on the mechanical strength of nut to guarantee above performance, and most of in the market nut all is to adopt engineering plastics; Polyamide nylon PA66 particularly; These type of engineering plastics can't guarantee the weatherability more than 10 years under present technical conditions, be easy to generate distortion, cracking along with plastic ageing; Thereby make the disabler of nut, the consequence of bringing is the damage of whole connector; Secondly; Because solar photovoltaic assembly in outdoor application, often meets with wind and weather, wherein connector is under the blowing of wind-force; Cable on it is easy to generate friction and damages the cable protection skin at the place, contact site with nut, influence the useful life of connector equally.
To existing solar photovoltaic assembly with the connection compactness, sealing and the fastness that exist in the electric connector poor and cable is easy to wear and be not durable, problem such as useful life is short; The applicant has passed through useful exploration; Found the way of dealing with problems, the technical scheme that will introduce below produces under this background
Summary of the invention
task of the present invention be to provide a kind of can guarantee between cable and the pedestal be connected reliable and sealing and firmly excellent performance, cable is durable and the solar photovoltaic assembly of the architecture advances of long service life is used electric connector.
task of the present invention is accomplished like this; A kind of solar photovoltaic assembly is used electric connector; Be characterized in: it comprises sleeve seat, lock pin seat, first nut, second nut, first cable, second cable, first cable protective kit, second cable protective kit, the anti-skidding hoop of first metal and the anti-skidding hoop of second metal; Be arranged with the anti-skidding hoop of one first metal on the outer wall of described first cable; The end integrated injection molding of first cable outside the anti-skidding hoop of said first metal has a sleeve seat; Narrow the contracting in front end end of said sleeve seat and the both sides, middle part that are formed with sleeve, sleeve seat length direction are formed with respectively on the outer wall of end, rear end of a lock hook, sleeve seat and are formed with first screwed plug; In described sleeve, be inserted with a lock pin cover, described lock pin cover is realized being electrically connected with the lead in first cable; Be arranged with the anti-skidding hoop of one second metal on the outer wall of described second cable; The end integrated injection molding of second cable outside the anti-skidding hoop of said second metal has a lock pin seat; The both sides that the axial centre of said lock pin seat is formed with the leading section of the sleeve hole that is used to supply the sleeve inserting, lock pin seat are formed with respectively on the outer wall of rearward end of the lock hook hole that is used for cooperating with lock hook and lock hook groove, lock pin seat and are formed with second screwed plug; In described sleeve hole, be inserted with one and be used for realizing with the inserting of lock pin cover the lock pin that is electrically connected, described lock pin is electrically connected with lead realization in second cable; Described first cable protective kit is set in the end, rear end of first cable, is formed with first sealing flange at first cable protective kit towards an end end of sleeve seat; Described first spiro cap is located on first cable and revolves and join with first screwed plug on the sleeve seat, and first sealing flange that first cable protective is put places to be realized in the inner volume of said first nut fixing first cable protective kit and sleeve seat being connected between the two; Described second cable protective kit is set in the end, rear end of second cable, is formed with second sealing flange at second cable protective kit towards an end end of lock pin seat; Described second spiro cap is located on second cable and revolves and join with second screwed plug on the lock pin seat, and second sealing flange that second cable protective is put places to be realized in the inner volume of said second nut fixing second cable protective kit and lock pin seat being connected between the two.
in a specific embodiment of the present invention, described first cable protective puts to be provided with and is used for realizing friction tight first expansion slot with the outer wall of first cable.
in another specific embodiment of the present invention, described second cable protective puts to be provided with and is used for realizing friction tight second expansion slot with the outer wall of second cable.
In another specific embodiment of the present invention, described sleeve seat is arranged with a sealing ring being close on the end of sleeve .
The present invention is because after adopting said structure; One of advantage that has, owing on the outer wall of first cable, second cable, be arranged with the anti-skidding hoop of first metal, the anti-skidding hoop of second metal respectively; And then on first cable outside the anti-skidding hoop of first metal, the anti-skidding hoop of second metal, second cable respectively injection mo(u)lding sleeve seat, lock pin seat are arranged; This structure can make the axial tension of cable strengthen greatly on the one hand, on the other hand, because the anti-skidding hoop of metal has made cable produce the distortion to heart before injection moulding; Can not influence the distortion of moulding inside cable when the cable of connector afterbody twists after injection moulding yet; Thereby the sealing of connector and firm performance are greatly improved, on the one hand, when injection mo(u)lding, advance cast gate and just be aligned in the anti-skidding hoop of metal place again; The plastic liquid of its high temperature and high speed directly impacts on the anti-skidding hoop of metal, thereby can protect cable not sustain damage; Advantage two,
are owing to have additional first cable protective kit, second cable protective kit respectively on the outer wall of first cable, second cable; And be separately fixed at the afterbody of connector through first nut, second nut; This structure is leaned on the distortion of first cable protective kit, second cable protective kit on the one hand; Can further increase the sealing property of connector; Also solve connector on the other hand and under outdoor harsh climate environment, can protect cable injury-free, effectively prolonged the useful life of connector.
Description of drawings
Fig. 1 is the stereochemical structure exploded view of one embodiment of the invention.
Fig. 2 is the planar structure cutaway view of Fig. 1 embodiment of the present invention.
Fig. 3 is the fit structure sketch map of first cable of the present invention, the anti-skidding hoop of first metal and lock pin cover.
Among figure: 1. sleeve seat, 11. lock pin covers, 12. sleeves, 13. sealing rings, 14. lock hooks, 15. first screwed plugs; 2. lock pin seat, 21. sleeve holes, 22. lock pins, 23. lock hook holes, 24. lock hook grooves, 25. second screwed plugs; 3. first nut; 4. second nut; 5. first cable; 6. second cable; 7. first cable protective kit, 71. first sealing flanges, 72. first expansion slots; 8. second cable protective kit, 81. second sealing flanges, 82. second expansion slots; 9. the anti-skidding hoop of first metal; 10. the anti-skidding hoop of second metal.
Embodiment
can be expressly understood technical spirit of the present invention and beneficial effect more for the auditor that the makes Patent Office especially public; The applicant general combines accompanying drawing to elaborate with the mode of embodiment below; But the description to embodiment all is not the restriction to the present invention program, any according to the present invention design done only for pro forma but not substantial equivalent transformation all should be regarded as technical scheme category of the present invention.
see also Fig. 1 and combine Fig. 2 and Fig. 3; A kind of solar photovoltaic assembly is used electric connector, comprises sleeve seat 1, lock pin seat 2, first nut 3, second nut 4, first cable 5, second cable 6, first cable protective kit 7, second cable protective kit 8, the anti-skidding hoop 9 of first metal and the anti-skidding hoop 10 of second metal.Be arranged with the anti-skidding hoop 9 of one first metal on the outer wall of described first cable 5, the end integrated injection molding of first cable 5 outside the anti-skidding hoop 9 of said first metal has a sleeve seat 1.Said sleeve seat 1 comprises sleeve 12, lock hook 14, first screwed plug 15; Described sleeve 12, lock hook 14, first screwed plug 15 are integrally formed during with 1 injection mo(u)lding of sleeve seat; Sleeve 12 narrow contracting wherein in the front end end of sleeve seat 1; In described sleeve 12, be inserted with lock pin cover 11, described lock pin cover 11 is realized being electrically connected with the lead in described first cable 5; Described lock hook 14 has a pair of, is respectively formed at the both sides, middle part of sleeve seat 1 length direction; Described first screwed plug 15 is formed on the outer wall of end, rear end of sleeve seat 1, is used for revolving with described first nut 3 joining.Described sleeve seat 1 is arranged with a sealing ring 13 being close on the end of sleeve 12, described sealing ring 13 is positioned at the centre of a pair of lock hook 14, and it can seal with sleeve hole 21 tight fits in the lock pin seat 2.Be arranged with the anti-skidding hoop 10 of one second metal on the outer wall of described second cable 6, the end integrated injection molding of second cable 6 outside the anti-skidding hoop 10 of said second metal has a lock pin seat 2.Said lock pin seat 2 comprises sleeve hole 21, lock hook hole 23, lock hook groove 24 and second screwed plug 25; Described sleeve hole 21, lock hook hole 23, lock hook groove 24 and second screwed plug 25 are integrally formed during with 2 moulding of lock pin seat; Wherein sleeve hole 21 is formed on the axial centre of lock pin seat 2; This sleeve hole 21 is used to supply described sleeve 12 insertings; And realize sealing by sealing ring 13, and in described sleeve hole 21, being inserted with one and being used for overlapping 11 insertings and the lock pin 22 realizing being electrically connected with lock pin, described lock pin 22 is electrically connected with leads realizations in described second cable 6; It is a pair of that described lock hook hole 23 and lock hook groove 24 respectively have, and is respectively formed at the both sides of the leading section of said lock pin seat 2, and a pair of lock hook hole 23 is used to supply a pair of lock hook 14 insertings, and the head captured that a pair of lock hook groove 24 is used to supply a pair of lock hook 14 within it; Described second screwed plug 25 is formed on the outer wall of end, rear end of lock pin seat 2, is used for revolving with described second nut 4 joining.Described first cable protective kit 7 is set in the end, rear end of said first cable 5; Be formed with first sealing flange 71 at first cable protective kit 7 towards an end end of sleeve seat 1; On the wall body of first cable protective kit 7, be provided with and be used for realizing friction tight first expansion slot 72 with the outer wall of first cable 5; Described first nut 3 is set on first cable 5 and revolves and join with first screwed plug 15 on the said sleeve seat 1, first sealing flange 71 on first cable protective kit 7 is placed realize in the inner volume of said first nut 3 first cable protective kit 7 and sleeve seat 1 being connected between the two to be fixed.Described second cable protective kit 8 is set in the end, rear end of said second cable 6; Be formed with second sealing flange 81 at second cable protective kit 8 towards an end end of lock pin seat 2; On the wall body of second cable protective kit 8, be provided with and be used for realizing friction tight second expansion slot 82 with the outer wall of second cable 6; Described second nut 4 is set on described second cable 6 and revolves and join with second screwed plug 25 on the said lock pin seat 2, second sealing flange 81 on second cable protective kit 8 is placed realize in the inner volume of said second nut 4 second cable protective kit 8 and lock pin seat 2 being connected between the two to be fixed.
please continue to consult Fig. 1 and combine Fig. 2 and Fig. 3; Narration the present invention assemble like this: at first; Lock pin cover 11 is realized being electrically connected with the lead of first cable 5; Yet the anti-skidding hoop 9 of first metal is fixed on the outer wall of first cable 5; First cable 5 that then will have the anti-skidding hoop 9 of first metal is placed in the mould, through injection molding way sleeve seat 1 is shaped in the end of first cable 5, when injection moulding; Advance cast gate and should aim at the position of the anti-skidding hoop 9 of said first metal; The plastic liquid of high temperature and high speed is directly impacted on the anti-skidding hoop of metal and can prevent effectively that first cable 1 from sustaining damage, again first cable protective kit 7, first nut 3 are set in respectively on first cable 5, carry first cable protective kit 7 by first nut 3 at last and join through first nut 3 and revolving of first threaded column 15 together and realize fixing with being connected of sleeve seat 1.Therewith in like manner; Lock pin 22 is realized being electrically connected with the lead of second cable 6; Yet the anti-skidding hoop 10 of second metal is fixed on the outer wall of second cable 6; Second cable 6 that then will have the anti-skidding hoop 10 of second metal is placed in the mould, through injection molding way lock pin seat 2 is shaped in the end of second cable 6, when injection moulding; Advance cast gate and should aim at the position of the anti-skidding hoop 10 of said second metal; The plastic liquid of high temperature and high speed is directly impacted on the anti-skidding hoop of metal and can prevent effectively that second cable 6 from sustaining damage, again second cable protective kit 8, second nut 4 are set in respectively on second cable 6, carry second cable protective kit 8 by second nut 4 at last and join through second nut 4 and revolving of second threaded column 25 together and realize fixing with being connected of lock pin seat 2.
In sum, technical scheme provided by the invention has remedied the shortcoming in the prior art, has reached goal of the invention, has embodied non-obvious technique effect

Claims (4)

1. a kind of solar photovoltaic assembly is used electric connector; It is characterized in that: it comprises sleeve seat (1), lock pin seat (2), first nut (3), second nut (4), first cable (5), second cable (6), first cable protective kit (7), second cable protective kit (8), the anti-skidding hoop of first metal (9) and the anti-skidding hoop of second metal (10); Be arranged with the anti-skidding hoop of one first metal (9) on the outer wall of described first cable (5); The end integrated injection molding of first cable (5) outside the anti-skidding hoop of said first metal (9) has a sleeve seat (1); Narrow the contracting in front end end of said sleeve seat (1) and the both sides, middle part that are formed with sleeve (12), sleeve seat (1) length direction are formed with respectively on the outer wall of end, rear end of a lock hook (14), sleeve seat (1) and are formed with first screwed plug (15); In described sleeve (12), be inserted with a lock pin cover (11), described lock pin cover (11) is realized being electrically connected with the lead in first cable (5); Be arranged with the anti-skidding hoop of one second metal (10) on the outer wall of described second cable (6); The end integrated injection molding of second cable (6) outside the anti-skidding hoop of said second metal (10) has a lock pin seat (2); The both sides that the axial centre of said lock pin seat (2) is formed with the leading section of the sleeve hole (21) that is used to supply sleeve (12) inserting, lock pin seat (2) are formed with respectively on the outer wall of rearward end of the lock hook hole (23) that is used for cooperating with lock hook (14) and lock hook groove (24), lock pin seat (2) and are formed with second screwed plug (25); In described sleeve hole (21), be inserted with one and be used for realizing with (11) inserting of lock pin cover the lock pin (22) that is electrically connected, described lock pin (22) is realized being electrically connected with the lead in second cable (6); Described first cable protective kit (7) is set in the end, rear end of first cable (5), is formed with first sealing flange (71) at first cable protective kit (7) towards an end end of sleeve seat (1); Described first nut (3) is set in that first cable (5) is gone up and revolves and join with first screwed plug (15) on the sleeve seat (1), first sealing flange (71) on first cable protective kit (7) is placed realize in the inner volume of said first nut (3) first cable protective kit (7) and sleeve seat (1) being connected between the two to be fixed; Described second cable protective kit (8) is set in the end, rear end of second cable (6), is formed with second sealing flange (81) at second cable protective kit (8) towards an end end of lock pin seat (2); Described second nut (4) is set in that second cable (6) is gone up and revolves and join with second screwed plug (25) on the lock pin seat (2), second sealing flange (81) on second cable protective kit (8) is placed realize in the inner volume of said second nut (4) second cable protective kit (8) and lock pin seat (2) being connected between the two to be fixed.
2. solar photovoltaic assembly according to claim 1 is used electric connector, it is characterized in that described first cable protective kit (7) is provided with to be used for realizing friction tight first expansion slot (72) with the outer wall of first cable (5).
3. solar photovoltaic assembly according to claim 1 is used electric connector, it is characterized in that described second cable protective kit (8) is provided with to be used for realizing friction tight second expansion slot (82) with the outer wall of second cable (6).
4. Solar photovoltaic assembly according to claim 1 is used electric connector, it is characterized in that described sleeve seat (1) is arranged with a sealing ring (13) on an end that is close to sleeve (12)
CN2011102691689A 2011-09-13 2011-09-13 Electrical connector for solar photovoltaic assembly Pending CN102386524A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011102691689A CN102386524A (en) 2011-09-13 2011-09-13 Electrical connector for solar photovoltaic assembly

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Application Number Priority Date Filing Date Title
CN2011102691689A CN102386524A (en) 2011-09-13 2011-09-13 Electrical connector for solar photovoltaic assembly

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CN102386524A true CN102386524A (en) 2012-03-21

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104600470A (en) * 2015-02-11 2015-05-06 苏州同泰新能源科技有限公司 Photovoltaic connector
CN107895863A (en) * 2013-11-18 2018-04-10 朱保生 The photovoltaic junction box connector that cable loosens and extracted
CN108063337A (en) * 2018-01-18 2018-05-22 无锡百祺电子科技有限公司 A kind of solar energy connector with leakage pre-alarm

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101630796A (en) * 2008-06-23 2010-01-20 泰科电子公司 Low profile photovoltaic connector
CN201562817U (en) * 2009-12-22 2010-08-25 常熟市福莱德连接器科技有限公司 Connector for photovoltaic panel
CN201608394U (en) * 2010-02-10 2010-10-13 常熟市冠日光伏电子有限公司 Electric connector for solar photovoltaic assembly with improved structure
CN202259794U (en) * 2011-08-30 2012-05-30 常熟市高事达光电科技有限公司 Cable connection device of wired television

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101630796A (en) * 2008-06-23 2010-01-20 泰科电子公司 Low profile photovoltaic connector
CN201562817U (en) * 2009-12-22 2010-08-25 常熟市福莱德连接器科技有限公司 Connector for photovoltaic panel
CN201608394U (en) * 2010-02-10 2010-10-13 常熟市冠日光伏电子有限公司 Electric connector for solar photovoltaic assembly with improved structure
CN202259794U (en) * 2011-08-30 2012-05-30 常熟市高事达光电科技有限公司 Cable connection device of wired television

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107895863A (en) * 2013-11-18 2018-04-10 朱保生 The photovoltaic junction box connector that cable loosens and extracted
CN104600470A (en) * 2015-02-11 2015-05-06 苏州同泰新能源科技有限公司 Photovoltaic connector
CN108063337A (en) * 2018-01-18 2018-05-22 无锡百祺电子科技有限公司 A kind of solar energy connector with leakage pre-alarm

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Application publication date: 20120321