CN102382344A - Composition for preparing polyethylene pipe with superhigh molecular weight and preparation method thereof - Google Patents

Composition for preparing polyethylene pipe with superhigh molecular weight and preparation method thereof Download PDF

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CN102382344A
CN102382344A CN2010102691383A CN201010269138A CN102382344A CN 102382344 A CN102382344 A CN 102382344A CN 2010102691383 A CN2010102691383 A CN 2010102691383A CN 201010269138 A CN201010269138 A CN 201010269138A CN 102382344 A CN102382344 A CN 102382344A
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molecular weight
ultra
composition
high molecular
polyethylene
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CN102382344B (en
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李淼
孙建平
虞晓民
孔祥森
张建民
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China Petroleum and Chemical Corp
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Abstract

A composition for preparing polyethylene pipe with superhigh molecular weight and a preparation method thereof are disclosed. The composition is prepared by the following raw materials by weight percentage: polyethylene with superhigh molecular weight: fluoropolymer processing agent: polyethylene wax: calcium stearate/zinc stearate compound: complex antioxidant: carbon black is equal to 100 parts: 0.01-0.1: 1-8:0.1-1.0:0.1-0.5:0.5-3. The preparation method comprises the steps of: putting the polyethylene resin with superhigh molecular weight, starting a mixer, putting the calcium stearate/zinc stearate compound into the mixer to mix for 1-2 hours, then adding the complex antioxidant, polyethylene wax, fluoropolymer processing agent and carbon black to mix for 2-3 hours; and detecting the bulk density according to GB/T1636 and sealing and packaging. The polyethylene pipe composition with superhigh molecular weight prepared by the method has excellent heat-resisting and anti-aging performance with oxidation induction time at 200 DEGC longer than 30 minutes. The polyethylene pipe composition with superhigh molecular weight further has excellent mechanical, wear-resisting, corrosion resisting, heat-resisting and anti-aging properties and extrusion process performance.

Description

Composition for preparing ultra-high molecular weight polyethylene pipe and preparation method thereof
Technical Field
The invention belongs to the technical field of plastic processing, and particularly relates to a composition for preparing an ultrahigh molecular weight polyethylene pipe and a preparation method thereof.
Background
Ultra-high molecular weight Polyethylene (UHMWPE) generally refers to Polyethylene (PE) having a relative molecular mass of over 150 ten thousand, while the relative molecular mass of ordinary PE is generally only 2-30 ten thousand, the relative molecular mass of domestic UHMWPE can reach 400-500 ten thousand, and the relative molecular mass of UHMWPE produced in germany can reach 1000 ten thousand.
The extremely high relative molecular mass of UHMWPE gives it extremely excellent properties:
the high-density polyethylene (HDPE) has excellent environmental stress cracking resistance which is 200 times that of common high-density polyethylene (HDPE) and 5-10 times that of common plastics;
secondly, the wear resistance is very strong, and the wear resistance is in the first place of plastic, 5-7 times that of common plastic and 7-10 times that of steel pipes;
high impact resistance, the impact strength is highest in the existing plastics, and the high impact strength is still kept even at the temperature of 70 ℃ below zero;
excellent self-lubricating performance, which is equivalent to Polytetrafluoroethylene (PTFE);
excellent chemical stability, electric insulation, fatigue resistance and weather resistance;
sixthly, the paint is non-toxic, does not absorb water, has small density, does not adhere, is antistatic, absorbs noise, is easy to machine and can be colored.
UHMWPE is the existing high-quality engineering plastic, and compared with other plastic pipes and metal pipes, the pipe made of the UHMWPE has obvious advantages in many aspects.
Although UHMWPE has the above-mentioned excellent properties, it has very high melt viscosity (up to 1 × 108Pa · s), very poor flowability, very low critical shear rate, and very high tendency to melt fracture during processing, and is difficult to process using conventional plastic molding equipment and processes. In order to extrude UHMWPE pipes using conventional extrusion equipment, it is necessary to modify the UHMWPE pipe by various means to improve its flowability, or to modify the forming equipment, or to use new forming processing techniques.
Chinese patents CN101134827 and CN1807062 adopt liquid crystal polymer to modify UHMWPE, the liquid crystal polymer has excellent mechanical property, wear resistance and fluidity, the liquid crystal polymer and the UHMWPE are compounded, the processing property of the UHMWPE can be obviously improved, and the mechanical property and the wear resistance can be improved, the defects are that the processing temperature is up to 250-300 ℃, the energy consumption is higher, and the heat-oxygen aging resistance is not mentioned in the patent, and the heat-oxygen aging resistance is also an important index for UHMWPE pipes, and the service life of the pipes is influenced.
Chinese patent CN1428370 mixes 85-95% of ultra-high molecular weight polyethylene, 3-15% of polysiloxane and 0.2-2% of antioxidant, uniformly stirs them, dries them for 5-7 hours at 40-60 deg.C in a vacuum drying oven, extrudes the dried raw material for granulation, the fluidity of the mixture is greatly improved because of adding organosilicon as modifier, the prepared UHMWPE pipe has excellent wear resistance, corrosion resistance and low temperature resistance, but the patent granulates the special material, the cost is higher, and the patent does not mention the thermal oxidation resistance and aging resistance.
Disclosure of Invention
The invention aims to provide an ultra-high molecular weight polyethylene pipe composition, which is modified by adopting a fluorine elastomer and mixed with a specific antioxidant system compared with the existing compositions, so that the composition has excellent mechanical property, wear resistance, corrosion resistance, thermal-oxidative aging resistance and extrusion processability.
The invention also aims to provide a method for preparing the composition, which can ensure that all components are uniformly mixed, the bulk density of the prepared composition is high, and the extrusion processing efficiency can be improved.
The invention is implemented by the following technical scheme:
the composition for preparing the ultra-high molecular weight polyethylene pipe is prepared by processing the following raw materials in percentage by mass:
the ultra-high molecular weight polyethylene, the fluoropolymer processing aid, the polyethylene wax, the calcium stearate/zinc stearate compound, the composite antioxidant and the carbon black are 100 parts, 0.01-0.1: 1-8: 0.1-1.0: 0.1-0.5: 0.5-3
Wherein,
the viscosity average molecular weight range of the ultra-high molecular weight polyethylene is set to be 150 multiplied by 104~400×104
The fluoropolymer processing aid is a fluorinated copolymer of vinylidene fluoride;
the mass ratio of the calcium stearate/zinc stearate compound is set to be 1-3: 1;
the composite antioxidant is a mixture of hindered phenol antioxidants A and phosphite antioxidants B, and the mass ratio of A to B is 1: 1-3;
the properties of the ultra-high molecular weight polyethylene composition are as follows: black powder mixed material with high bulk density (not less than 0.48 g/cm)3) The extrusion processing efficiency can be improved (the extrusion speed can be more than or equal to 3 m/h);
tensile breaking stress of 26-29 MPa; tensile breaking strain,%, 260-340; impact Strength of simply-supported Beam, kJ/m2No fracture; tensile yield strength, MPa, 23-26; an oxidation induction period of 35-68 min; the wear rate,%, is 0.05-0.50; the extrusion performance is 159mm, m/h, 3.
The composition, wherein the viscosity average molecular weight of the ultrahigh molecular weight polyethylene is set to 200X 104~300×104
The composition is prepared by processing the following raw materials in percentage by mass:
the ultra-high molecular weight polyethylene, the fluoropolymer processing aid, the polyethylene wax, the calcium stearate/zinc stearate compound, the composite antioxidant and the carbon black are 100 parts, 0.03-0.08: 3-5: 0.1-1.0: 0.1-0.5: 0.5-3.
The preparation method of the composition is characterized by putting the ultra-high molecular weight polyethylene resin into a cone-shaped mixer with a proper volume, starting the mixer, firstly putting the calcium stearate and zinc stearate compound into the mixer to mix for 1-2 hours, then sequentially adding the composite antioxidant, the polyethylene wax, the fluoropolymer processing aid and the carbon black, mixing for 2-3 hours, detecting the bulk density according to GB/T1636, wherein the bulk density is generally more than 0.45g/cm3And (6) sealing and packaging.
ADVANTAGEOUS EFFECTS OF INVENTION
The ultra-high molecular weight polyethylene pipe composition prepared by the method has excellent thermal-oxidative aging resistance, the oxidation induction period at 200 ℃ is more than 30 minutes, and the ultra-high molecular weight polyethylene pipe composition has excellent mechanical property, wear resistance, corrosion resistance, thermal-oxidative aging resistance and extrusion processability.
Detailed Description
Example 1 (the proportions are in parts by mass, the same applies hereinafter)
Ultra-high molecular weight polyethylene (viscosity average molecular weight 120X 10)4) 100
Polyethylene wax 2
Calcium stearate 0.2
Zinc stearate 0.5
Composite antioxidant 0.1
(fluoropolymer processing aid FX-59200.1)
Carbon Black 2
The desired materials are commercially available as raw materials, wherein one of the fluoropolymer processing aids FX-5920, a series of fluoropolymer processing aids PPA from 3M (e.g., FX-5911, 5920, 5924), is also known in some fields as "rheology agent", "brightener", "slip agent", etc. a class of fluoropolymer-based additives developed by 3M, is known to help improve polymer processability.
The following examples are given in the same way.
Example 2
Ultra-high molecular weight polyethylene (viscosity average molecular weight 185X 10)4) 100
Polyethylene wax 3
Calcium stearate 0.3
Zinc stearate 0.1
0.2 part of composite antioxidant
Fluoropolymer processing aid FX-59200.08
Carbon Black 1.5
Example 3
Ultra-high molecular weight polyethylene (viscosity average molecular weight 202X 10)4) 100
Polyethylene wax 4
Calcium stearate 0.2
Zinc stearate 0.5
0.3 part of composite antioxidant
Fluoropolymer processing aid FX-59200.06
Carbon Black 1.2
Example 4
Ultra-high molecular weight polyethylene (viscosity average molecular weight 237X 10)4) 100
Polyethylene wax 5
Calcium stearate 0.5
Zinc stearate 0.1
0.3 part of composite antioxidant
Fluoropolymer processing aid FX-59200.02
Carbon Black 1
Example 5
Ultra-high molecular weight polyethylene (viscosity average molecular weight 256X 10)4) 100
Polyethylene wax 8
Calcium stearate 0.2
Zinc stearate 0.1
0.3 part of composite antioxidant
Fluoropolymer processing aid FX-59200.01
Carbon Black 0.8
Example 6
Ultra-high molecular weight polyethylene (viscosity average molecular weight 278X 10)4) 100
Polyethylene wax 7
Calcium stearate 0.1
Zinc stearate 0.3
Composite antioxidant 0.4
Fluoropolymer processing aid FX-59200.01
Carbon Black 0.5
Example 7
Ultra-high molecular weight polyethylene (viscosity average molecular weight 295X 10)4) 100
Polyethylene wax 4
Calcium stearate 0.3
Zinc stearate 0.2
0.25% of composite antioxidant
Fluoropolymer processing aid FX-59200.03
Carbon Black 1
Example 8
Ultra-high molecular weight polyethylene (viscosity average molecular weight 323X 10)4) 100
Polyethylene wax 7
Calcium stearate 0.2
Zinc stearate 0.1
0.3 part of composite antioxidant
Fluoropolymer processing aid FX-59200.01
Carbon Black 0.8
Example 9
Ultra-high molecular weight polyethylene (viscosity average molecular weight 358X 10)4) 100
Polyethylene wax 5
Calcium stearate 0.3
Zinc stearate 0.4
Composite antioxidant 0.4
Fluoropolymer processing aid FX-59200.03
Carbon Black 0.5
Example 10
Ultra-high molecular weight polyethylene (viscosity average molecular weight 376X 10)4) 100
Polyethylene wax 1
Calcium stearate 0.4
Zinc stearate 0.4
Composite antioxidant 0.4
Fluoropolymer processing aid FX-59200.1
Carbon Black 1
The tube materials were prepared according to the combination of the above examples and the test data are shown in Table 1
Figure BDA0000025494450000041
Figure BDA0000025494450000051

Claims (4)

1. The composition for preparing the ultra-high molecular weight polyethylene pipe is prepared by processing the following raw materials in percentage by mass:
the ultra-high molecular weight polyethylene, the fluoropolymer processing aid, the polyethylene wax, the calcium stearate/zinc stearate compound, the composite antioxidant and the carbon black are 100 parts, 0.01-0.1: 1-8: 0.1-1.0: 0.1-0.5: 0.5-3
Wherein,
the viscosity average molecular weight range of the ultra-high molecular weight polyethylene is set to be 150 multiplied by 104~400×104
The fluoropolymer processing aid is a fluorinated copolymer of vinylidene fluoride;
the mass ratio of the calcium stearate/zinc stearate compound is set to be 1-3: 1;
the composite antioxidant is a mixture of hindered phenol antioxidants A and phosphite antioxidants B, and the mass ratio of A to B is 1: 1-3;
the properties of the ultra-high molecular weight polyethylene composition are as follows:
black powdery mixture with bulk density higher than or equal to 0.48g/cm3The extrusion speed is more than or equal to 3 m/h;
tensile breaking stress of 26-29 MPa; tensile breaking strain,%, 260-340; impact Strength of simply-supported Beam, kJ/m2No fracture; tensile yield strength, MPa, 23-26; an oxidation induction period of 35-68 min; the wear rate,%, is 0.05-0.50; the extrusion performance is 159mm, m/h, 3.
2. The composition according to claim 1, wherein the viscosity average molecular weight range of said ultra-high molecular weight polyethylene is set to 200X 104~300×104
3. The composition according to claim 1, which is prepared by processing the following raw materials in percentage by mass:
the ultra-high molecular weight polyethylene, the fluoropolymer processing aid, the polyethylene wax, the calcium stearate/zinc stearate compound, the composite antioxidant and the carbon black are 100 parts, 0.03-0.08: 3-5: 0.1-1.0: 0.1-0.5: 0.5-3.
4. A process for preparing the composition as claimed in claim 1, 2 or 3, wherein the ultra-high molecular weight polyethylene resin is put into a cone mixer with a suitable volume, the mixer is started, the calcium stearate and zinc stearate compound is put into the mixer and mixed for 1-2 hours, then the composite antioxidant, polyethylene wax, fluoropolymer processing aid and carbon black are added in turn, the mixture is mixed for 2-3 hours, the bulk density is detected according to GB/T1636, and the mixture is sealed and packaged.
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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103789860A (en) * 2012-10-30 2014-05-14 中国石油化工股份有限公司 High molecular weight polyethylene fiber, preparation method and application thereof
CN103788445A (en) * 2012-10-30 2014-05-14 中国石油化工股份有限公司 High-molecular weight polyethylene composition
CN104031305A (en) * 2014-05-08 2014-09-10 上海化工研究院 Material special for ultrahigh-molecular-weight polyethylene tube, and preparation and application thereof
CN104262677A (en) * 2014-10-18 2015-01-07 江苏爱特恩东台新材料科技有限公司 Preparation and application of complex antioxidant
CN105801986A (en) * 2016-05-05 2016-07-27 日丰科技有限公司 Processing aid master batch for PE-RT pipe and preparation method for processing aid master batch
CN106750724A (en) * 2016-07-21 2017-05-31 佛山瑞箭体育器材有限公司 A kind of composition for preparing ultrahigh molecular weight polyethylene tubing
CN107266832A (en) * 2017-06-23 2017-10-20 山西华星管业科技有限公司 Produce the modified additive and tubing of ultrahigh molecular weight polyethylene tubing
CN107312222A (en) * 2017-06-14 2017-11-03 山西华星管业科技有限公司 Produce the modified additive and tubing of ultrahigh molecular weight polyethylene tubing
CN108239320A (en) * 2016-12-27 2018-07-03 上海邦中高分子材料有限公司 A kind of abrasion-proof pipe material and preparation method thereof
CN109181065A (en) * 2018-08-19 2019-01-11 福建师范大学泉港石化研究院 A kind of composition being used to prepare UHMWPE/HDPE tubing
CN109608754A (en) * 2018-12-25 2019-04-12 山东东宏管业股份有限公司 A kind of high abrasion polyolefin pipe PP Pipe Compound and preparation method thereof
CN110698747A (en) * 2019-10-10 2020-01-17 扬中市长龙管业有限公司 Creep-resistant impact-resistant PE pipe and production method thereof
CN113337026A (en) * 2021-06-25 2021-09-03 广西顺通高分子材料科技有限公司 Preparation process of corrosion-resistant PE drain pipe
CN115703904A (en) * 2021-08-09 2023-02-17 中国石油化工股份有限公司 High-heat-resistance polyethylene pipe composition and preparation method thereof

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CN101240092A (en) * 2008-03-14 2008-08-13 株洲时代新材料科技股份有限公司 Super-high molecular weight polyethylene low frictional coefficient wearable composite material and its preparation and use
CN101585941A (en) * 2008-05-23 2009-11-25 乐少兵 Ultra-high molecular weight polyethylene product

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CN101240092A (en) * 2008-03-14 2008-08-13 株洲时代新材料科技股份有限公司 Super-high molecular weight polyethylene low frictional coefficient wearable composite material and its preparation and use
CN101585941A (en) * 2008-05-23 2009-11-25 乐少兵 Ultra-high molecular weight polyethylene product

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103788445A (en) * 2012-10-30 2014-05-14 中国石油化工股份有限公司 High-molecular weight polyethylene composition
CN103788445B (en) * 2012-10-30 2016-02-24 中国石油化工股份有限公司 A kind of High molecular weight polyethylene composition
CN103789860A (en) * 2012-10-30 2014-05-14 中国石油化工股份有限公司 High molecular weight polyethylene fiber, preparation method and application thereof
CN104031305A (en) * 2014-05-08 2014-09-10 上海化工研究院 Material special for ultrahigh-molecular-weight polyethylene tube, and preparation and application thereof
CN104031305B (en) * 2014-05-08 2017-09-12 上海化工研究院有限公司 The PP Pipe Compound of ultrahigh molecular weight polyethylene tubing and its preparation and application
CN104262677A (en) * 2014-10-18 2015-01-07 江苏爱特恩东台新材料科技有限公司 Preparation and application of complex antioxidant
CN105801986A (en) * 2016-05-05 2016-07-27 日丰科技有限公司 Processing aid master batch for PE-RT pipe and preparation method for processing aid master batch
CN106750724A (en) * 2016-07-21 2017-05-31 佛山瑞箭体育器材有限公司 A kind of composition for preparing ultrahigh molecular weight polyethylene tubing
CN108239320A (en) * 2016-12-27 2018-07-03 上海邦中高分子材料有限公司 A kind of abrasion-proof pipe material and preparation method thereof
CN107312222A (en) * 2017-06-14 2017-11-03 山西华星管业科技有限公司 Produce the modified additive and tubing of ultrahigh molecular weight polyethylene tubing
CN107266832A (en) * 2017-06-23 2017-10-20 山西华星管业科技有限公司 Produce the modified additive and tubing of ultrahigh molecular weight polyethylene tubing
CN109181065A (en) * 2018-08-19 2019-01-11 福建师范大学泉港石化研究院 A kind of composition being used to prepare UHMWPE/HDPE tubing
CN109608754A (en) * 2018-12-25 2019-04-12 山东东宏管业股份有限公司 A kind of high abrasion polyolefin pipe PP Pipe Compound and preparation method thereof
CN109608754B (en) * 2018-12-25 2022-05-17 山东东宏管业股份有限公司 Special material for high-wear-resistance polyolefin pipeline and preparation method thereof
CN110698747A (en) * 2019-10-10 2020-01-17 扬中市长龙管业有限公司 Creep-resistant impact-resistant PE pipe and production method thereof
CN110698747B (en) * 2019-10-10 2021-12-31 扬中市长龙管业有限公司 Creep-resistant impact-resistant PE pipe and production method thereof
CN113337026A (en) * 2021-06-25 2021-09-03 广西顺通高分子材料科技有限公司 Preparation process of corrosion-resistant PE drain pipe
CN115703904A (en) * 2021-08-09 2023-02-17 中国石油化工股份有限公司 High-heat-resistance polyethylene pipe composition and preparation method thereof

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