CN102381976B - Method for preparing 1, 4-cyclohexane dimethyl phthalate - Google Patents

Method for preparing 1, 4-cyclohexane dimethyl phthalate Download PDF

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CN102381976B
CN102381976B CN 201010269793 CN201010269793A CN102381976B CN 102381976 B CN102381976 B CN 102381976B CN 201010269793 CN201010269793 CN 201010269793 CN 201010269793 A CN201010269793 A CN 201010269793A CN 102381976 B CN102381976 B CN 102381976B
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ldhs
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CN102381976A (en
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史君
张法智
程光剑
黄集钺
张敏
琼伟格
李民
崔欣
田振英
栾天
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Petrochina Co Ltd
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Abstract

The invention relates to a method for preparing 1, 4-cyclohexane dimethyl phthalate; contacting dimethyl terephthalate with hydrogen at a temperature of 150-300 ℃ and a hydrogen pressure of 3-8 MPa absolute in the presence of a supported catalyst, wherein the catalyst comprises 0.1-3% by weight of Pd, 0.01-3% by weight of Mg, 0.01-3% by weight of tetravalent metal M, and the balance of alumina, silica, molecular sieves, titanium oxide or a mixture of these oxides; m4+Selected from Ti4+、Zr4+、Sn4+、Mn4+、Cr4+One or more of (a) water-soluble M4+Salt and water-soluble Mg2+Dissolving salt in water, adding the solution into alkaline aqueous solution containing carrier, and making into MgM4+Al-LDHs/Al2O3Placing the solution in a palladium salt water solution; the catalyst has the characteristics of small using amount of active components, high dispersity, low hydrogenation reaction pressure, high catalytic activity and the like.

Description

A kind of method for preparing the 1,4 cyclohexanedicarboxylic acid dimethyl ester
Technical field
The present invention relates to a kind of method that is made 1,4 cyclohexanedicarboxylic acid dimethyl ester (DMCD) by dimethyl terephthalate (DMT) (DMT) hydrogenation.
Background technology
The 1,4 cyclohexanedicarboxylic acid dimethyl ester is the intermediate of preparation 1,4 cyclohexane dimethanol.1, the 4-cyclohexanedimethanol is a kind of important new polyester raw materials for production, maximum purposes is with 1, the 4-cyclohexanedimethanol is the synthetic PETG copolyesters of raw material, through extruding or injection molding processing obtains goods such as bottle, sheet material and thick material, its product has the good transparency, shock-resistance, wear-resisting wound property and erosion resistance again.Other unsaturated polyester resin that modification is synthetic also can be used for producing high quality coating and electronic product etc.
1,4 cyclohexane dimethanol also can be used for the production of saturated polyester resin.Made high-performance polyester glaze, be used for electrostatic powder coating, water base or contain coatings volatile organic compounds, have a lot of excellent characteristic, the high symmetry of its structure can make the hardness of coating, crystallinity and the second-order transition temperature of vibrin improve, and the stability of coating and sintering resistance are all improved.In addition, the gained vibrin has higher symmetry, thermostability and weathering resistance preferably, and vibrin synthetic under the high esterification temperature is painted still very little, can be used for making makeup, medical high-performance bottle and extraordinary special-purpose bottle.
As the intermediate of preparation 1,4 cyclohexane dimethanol, DMCD has been produced more than 50 year.Middle nineteen nineties, Yisiman Chemical Company takes the lead in making a breakthrough publication number at middle isobaric hydrogen addition technology: described employing Pd/Rh/AL in the CN 1099745A patent document 2O 3Catalyzer, and add second component (VIII subgroup metal is as Ni, Ru, Pt) raising hydrogenation activity, 140~220 ℃ of temperature of reaction, pressure 5~17Mpa, raw material (DMT and DMCD mixture, mass ratio 3: 7) air speed are 1~30/h -1, made the method for 1,4 cyclohexanedicarboxylic acid dimethyl ester (DMCD) by dimethyl terephthalate (DMT) (DMT) hydrogenation.Wherein contain the Pd that minimum value is 1% (weight) in the catalyzer, the dispersity of Pd is all less than 40%, and real reaction pressure is up to 12.5Mpa.
In being the patent document of ZL 01110643.3, the patent No. described by Pd/C and carrier AL 2O 3Form, and added the catalyzer that first kind of promoter metal Ca or Ba, Mg and second kind of metal Rh or Ru, Pt make, at 210~230 ℃ of temperature of reaction, pressure 6Mpa, H 2/ DMT (mol/mol) ratio 80~120, raw material (18gDMT/500mL ethyl acetate) air speed 10h -1Under the condition, made the method for 1,4 cyclohexanedicarboxylic acid dimethyl ester (DMCD) by dimethyl terephthalate (DMT) (DMT) hydrogenation.Wherein contain the Pd that minimum value is 1% (weight) in the catalyzer.
All in all, make 1 by dimethyl terephthalate (DMT) (DMT) hydrogenation in the prior art at present, what employed catalyzer adopted in the method for 4-dimethyl hexahydrophthalate (DMCD) is traditional aqueous solution immersion process for preparing, have mainly that the active noble metals dispersity is lower, preparation process noble metal consumption is big, and required reaction pressure high-technology defective in the production method is if prolonged application must be expensive in its expense of industrial production.
Summary of the invention
The purpose of this invention is to provide a kind of by dimethyl terephthalate (DMT) (DMT) hydrogenation production 1, the method of 4-dimethyl hexahydrophthalate (DMCD), the active ingredient consumption is few in the used catalyzer of this method, dispersity is high, characteristics such as hydrogenation reaction pressure is low, catalytic activity height.
A kind of method of being produced 1,4 cyclohexanedicarboxylic acid dimethyl ester (DMCD) by dimethyl terephthalate (DMT) (DMT) hydrogenation of the present invention.Method of the present invention is included in 150~300 ℃ of temperature and hydrogen pressure is under 3~8MPa absolute pressure, dimethyl terephthalate (DMT) is contacted with hydrogen being stated from the presence of the supported catalyst, described catalyzer comprises 0.1%~3% Pd, 0.01%~3% Mg and 0.01%~3% tetravalent metal (M) by weight, the best is 0.1~0.5% Pd, 0.1~2% Mg and 0.1~2% tetravalent metal M, M 4+Be selected from Ti 4+, Zr 4+, Sn 4+, Mn 4+And Cr 4+In one or more, surplus is alumina catalyst support or silicon oxide, molecular sieve, titanium oxide and these hopcalites; Described catalyzer can obtain with following method:
(a) with water-soluble M 4+Salt and water-soluble Mg 2+The water-soluble solution that is configured to of salt joins described solution in the alkaline aqueous solution that contains carrier, makes MgM 4+Al-LDHs/Al 2O 3
(b) water-soluble palladium salt is configured to the palladium salt brine solution, the MgM that step (a) is obtained 4+Al-LDHs/Al 2O 3Place the palladium salt brine solution, through leaving standstill, filter, obtaining described catalyzer after dry, the roasting.
Catalyzer of the present invention can obtain with following method: with the water-soluble aqueous solution of urea that is configured to of urea, wherein the concentration of urea is 0.2~2mol/L, and concentration is 0.5~2mol/L preferably; The Al that will have certain geometrical shape 2O 3Carrier (Al 2O 3The shape of carrier can be ball-type, one or more of shape such as trifolium-shaped and sheet, as long as this shape can not cause liquid starting material excessive channel in reactor) add in the above-mentioned aqueous solution of urea, its crystalline form can be selected from one or more among δ, β, γ, θ, η and the α, better can select θ-Al 2O 3And α-Al 2O 3Composition be carrier, its add-on is to add 1~6g Al in the above-mentioned aqueous solution of urea of every 100mL 2O 3, add-on is to add 2~3g Al in the above-mentioned aqueous solution of urea of every 100mL preferably 2O 3Under 80~150 ℃ of conditions, stirred 3~15 hours, because concentration, temperature and pH value during LDHs (LDHs is that the English of hydrotalcite intercalation material is called for short) nucleation can be controlled the speed of crystal nucleation, can control crystalline growth velocity by modulation LDHs crystallization time, temperature and crystallization method, therefore, nucleation temperature is 90~130 ℃ preferably, and nucleation time is 13~15 hours preferably.Take by weighing an amount of water-soluble M by catalyst loadings 4+Salt and water-soluble Mg 2+Salt adds corresponding pickup deionized water with it and forms salts solution, M preferably 4+And Mg 2+Mol ratio is 1: 1; Described salts solution is joined in the described aqueous solution of urea, make wherein Mg 2+, M 4+The concentration of ion remains on 0.01~1mol/L.Under 80~160 ℃ of temperature, stirred 3~15 hours, be preferably at 90~150 ℃ and stirred 13~15 hours down.Cold filtration is used deionized water wash, is dried to constant weight under 80~120 ℃, obtains MgM 4+Al-LDHs/Al 2O 3(LDHs is that the English of hydrotalcite intercalation material is called for short).
Take by weighing an amount of water-soluble palladium salt by the Pd charge capacity and be configured to the palladium salt brine solution, be preferably and make the concentration of Pd in the palladium salt brine solution remain on 0.03~0.3mol/L; With MgM 4+Al-LDHs/Al 2O 3Precursor places above-mentioned palladium salt brine solution, placed 1~24 hour in 50~90 ℃, filter, with the solid deionized water wash that obtains, under 70~120 ℃, be dried to constant weight, 300~900 ℃ roasting temperature 2~24 hours, be preferably 400~500 ℃ of following roastings 6~12 hours then.Baked sample is positioned in the fixed bed reducing apparatus, uses H 2Reduction was handled 2~24 hours under 200~600 ℃ temperature, was preferably to reduce under 300~500 ℃ temperature to handle 2~5 hours, obtained catalyzer of the present invention.
(Shimadzu) content that records Pd in this catalyzer can reach below 1% (weight) for ICP-ES, ICP-7500 by the inductively coupled plasma emmission spectrum.With H 2-TPR/TPD (Micromeritics ChemiSorb 2720), under the nitrogen atmosphere at 200 ℃ of following purge 2h, after pass to hydrogen-argon-mixed, speed with 10 ℃/min is carried out temperature programmed reduction(TPR), end of processing to be restored, sample are down to the laggard line program desorption by heating of room temperature, and the dispersity that records Pd in the catalyzer can reach more than 40%, only be 20%~25% and adopt the dispersity of Pd in the catalyzer that traditional dipping method obtains, its dispersing property is able to obvious improvement.
Method of the present invention specifically is to realize like this.The catalyzer of the present invention's preparation is passed through fixed-bed catalytic hydrogenation micro-reaction device, loaded catalyst 3.5mL, normal pressure H 2In the atmosphere behind 300 ℃ of reductase 12 h, during test with pump in the storage tank with 1, the stock liquid of the dimethyl terephthalate (DMT) of 4-dimethyl hexahydrophthalate dissolving is sent in the mixing tank, mix with hydrogen, the DMCD/DMT weight ratio is 1: 4~9: 1, be preferably 2: 1~3: 1, after the interchanger preheating, enter in the reactor and to contact with catalyzer and carry out hydrogenation reaction, reaction bed temperature control is at 150 ℃~250 ℃, working pressure control is at 5.0MPa~8.0MPa, and the volume space velocity LHSV of raw material is 0.5~10.0, H 2/ DMT (mol/mol) is 80~140, H 2Flow 5.8~33.9L/h.The reaction product of coming out from reactor enters separator and carries out gas-liquid separation through condenser, the hydrogen emptying of separating or purify after be circulated to reactor, the thick product of separating enters the product storage tank, separates desired product and purifying subsequently.
Embodiment
Embodiment 1:
Taking by weighing 4g urea and be dissolved in deionized water and be configured to 80mL solution, is the spherical η-Al of 60 orders with the 2g granularity 2O 3Add in the above-mentioned solution, under 130 ℃ of conditions, stirred 12 hours.Take by weighing 12g Mg (NO 3) 26H 2O, 6g TiCl 4Be dissolved in deionized water and be configured to 20mL solution, join said mixture, stirred 12 hours under 130 ℃ of temperature, cold filtration is used deionized water wash, and is dry under 80 ℃, obtains MgAl-LDHs/Al 2O 3Take by weighing the 0.04g Palladous chloride and be configured to the aqueous solution, with the MgTiAl-LDHs/Al that obtains 2O 3Place palladium chloride aqueous solution, in 50 ℃ shaking bath, placed 24 hours, filter, with the solid deionized water wash that obtains, in 80 ℃ down dry, then 450 ℃ roasting temperature 8 hours, baked sample is positioned in the fixed bed reducing apparatus, uses H 2Reduction was handled 3 hours under 300 ℃ temperature, obtained catalyzer of the present invention.The catalyzer that obtains consist of Pd-Mg-Ti/Al 2O 3, wherein the content of component Pd is that the content of 1.2%, Mg is that the content of 1.0%, Ti is 1.2%, with H 2The dispersity of the Pd that-TPR/TPD test obtains is 39.0%.
By fixed-bed catalytic hydrogenation micro-reaction device, carry out the dimethyl terephthalate (DMT) shortening with the catalyzer that obtains and generate the 1,4 cyclohexanedicarboxylic acid dimethyl ester, reaction conditions is: loaded catalyst 3.5mL, 220 ℃ of temperature of reaction, H 2Press and be 7.0MPa, H 2/ DMT (mol/mol) is 80, and the dimethyl terephthalate (DMT) of dissolving with the 1,4 cyclohexanedicarboxylic acid dimethyl ester is raw material (the DMT/DMCD weight part ratio is 3: 7), and the raw material volume space velocity is 1.0h -1, liquid feed rate 3.5mL/h, H 2Flow 14.5L/h, reaction times 6h, the dimethyl terephthalate (DMT) transformation efficiency is 95% as a result, 1,4 cyclohexanedicarboxylic acid dimethyl ester selectivity 96%.
For the catalytic performance of comparative sample, we take by weighing 12g Mg (NO 3) 26H 2O, 6g TiCl 4Utilize the co-impregnation preparation at Al with the 0.04g Palladous chloride 2O 3Carrier surface, under identical appreciation condition, obtaining the result is 88% for the dimethyl terephthalate (DMT) transformation efficiency, 1,4 cyclohexanedicarboxylic acid dimethyl ester selectivity 80%.
Embodiment 2:
Taking by weighing 8g urea and be dissolved in deionized water and be configured to 70mL solution, is the spherical θ-Al of 100 orders with the 3g granularity 2O 3And α-Al 2O 3Composition add in the above-mentioned solution, under 100 ℃ of conditions, stirred 15 hours.Take by weighing 16g Mg (NO 3) 26H 2O, 6g ZrCl 4Be dissolved in deionized water and be configured to 30mL solution, join said mixture, stirred 14 hours under 110 ℃ of temperature, cold filtration is used deionized water wash, and is dry under 100 ℃, obtains MgZrAl-LDHs/Al 2O 3Take by weighing the 0.3g Palladous chloride and be configured to the aqueous solution, with the MgZrAl-LDHs/Al that obtains 2O 3Place palladium chloride aqueous solution, in 80 ℃ shaking bath, placed 12 hours, filter, with the solid deionized water wash that obtains, in 120 ℃ down dry, then 500 ℃ roasting temperature 6 hours, baked sample is positioned in the fixed bed reducing apparatus, uses H 2Reduction was handled 2.5 hours under 400 ℃ temperature, obtained catalyzer of the present invention.The catalyzer that obtains consist of Pd-Mg-Zr/Al 2O 3, wherein the content of active ingredient Pd is that the content of 0.33%, Mg is that the content of 0.75%, Zr is 1.6%, with H 2The dispersity of the Pd that-TPR/TPD test obtains is 42.6%
With the condition with embodiment 1 this catalyzer is carried out the application performance test, the dimethyl terephthalate (DMT) transformation efficiency is 96% as a result, 1,4 cyclohexanedicarboxylic acid dimethyl ester selectivity 94%.
For the catalytic performance of comparative sample, we take by weighing 16g Mg (NO 3) 26H 2O, 6g ZrCl 4Utilize the co-impregnation preparation at Al with the 0.3g Palladous chloride 2O 3Carrier surface, under identical appreciation condition, obtaining the result is 92% for the dimethyl terephthalate (DMT) transformation efficiency, 1,4 cyclohexanedicarboxylic acid dimethyl ester selectivity 88%.
Embodiment 3:
Taking by weighing 6g urea and be dissolved in deionized water and be configured to 60mL solution, is 40 order spherical gamma-Al with the 3g granularity 2O 3Add in the above-mentioned solution, under 100 ℃ of conditions, stirred 15 hours.Take by weighing 9gMg (NO 3) 26H 2O, 4g SnCl 4Be dissolved in deionized water and be configured to 60mL solution, join said mixture, stirred 10 hours under 120 ℃ of temperature, cold filtration is used deionized water wash, and is dry under 90 ℃, obtains MgSnAl-LDHs/Al 2O 3Take by weighing the 0.3g Palladous chloride and be configured to the aqueous solution, with the MgSnAl-LDHs/Al that obtains 2O 3Place palladium chloride aqueous solution, in 90 ℃ shaking bath, placed 14 hours, filter, with the solid deionized water wash that obtains, in 100 ℃ down dry, then 400 ℃ roasting temperature 9 hours, baked sample is positioned in the fixed bed reducing apparatus, uses H 2Reduction was handled 4 hours under 300 ℃ temperature, obtained catalyzer of the present invention.The catalyzer that obtains consist of Pd-Mg-Sn/Al 2O 3, wherein the content of active ingredient Pd is that the content of 0.8%, Mg is that the content of 0.8%, Ti is 1.7%, with H 2The dispersity of the Pd that-TPR/TPD test obtains is 40.7%.
With the condition with embodiment 1 this catalyzer is carried out the application performance test, the dimethyl terephthalate (DMT) transformation efficiency is 92% as a result, 1,4 cyclohexanedicarboxylic acid dimethyl ester selectivity 92%.
For the catalytic performance of comparative sample, we take by weighing 9g Mg (NO 3) 26H 2O, 4g SnCl 4Utilize the co-impregnation preparation at Al with the 0.3g Palladous chloride 2O 3Carrier surface, under identical appreciation condition, obtaining the result is 85% for the dimethyl terephthalate (DMT) transformation efficiency, 1,4 cyclohexanedicarboxylic acid dimethyl ester selectivity 78%.

Claims (5)

1. one kind prepares 1, the method of 4-dimethyl hexahydrophthalate, it is characterized in that: be under 3~8MPa absolute pressure in 150~300 ℃ of temperature and hydrogen pressure, dimethyl terephthalate (DMT) is contacted with hydrogen being stated from the presence of the supported catalyst, catalyzer comprises 0.1~3% Pd, 0.01~3% Mg and 0.01~3% tetravalent metal M, M by weight 4+Be selected from Ti 4+, Zr 4+, Sn 4+, Mn 4+, Cr 4+In one or more, surplus is alumina catalyst support; Described catalyzer obtains with following method:
(a) with water-soluble M 4+Salt and water-soluble Mg 2+The water-soluble solution that is configured to of salt joins described solution in the alkaline aqueous solution that contains carrier, makes MgM 4+Al-LDHs/Al 2O 3
(b) water-soluble palladium salt is configured to the palladium salt brine solution, the MgM that step (a) is obtained 4+Al-LDHs/Al 2O 3Place above-mentioned palladium salt brine solution, through leaving standstill, filter, obtaining described catalyzer after dry, the roasting.
2. preparation 1 according to claim 1, the method of 4-dimethyl hexahydrophthalate, it is characterized in that: be under 3~8MPa absolute pressure in 150~300 ℃ of temperature and hydrogen pressure, dimethyl terephthalate (DMT) is contacted with hydrogen being stated under the supported catalyst existence condition, described catalyzer comprises 0.1~0.5% Pd, 0.1~2% Mg and 0.1~2% tetravalent metal M, M by weight 4+Be selected from Ti 4+, Zr 4+, Sn 4+In one or more.
3. preparation 1 according to claim 2, the method of 4-dimethyl hexahydrophthalate, it is characterized in that: be under 3~8MPa absolute pressure in 150~300 ℃ of temperature and hydrogen pressure, dimethyl terephthalate (DMT) is contacted with hydrogen being stated under the supported catalyst existence condition, described catalyzer comprises 0.1~0.5% Pd, 0.1~2% Mg and 0.1~2% tetravalent metal M, M by weight 4+Be selected from Ti 4+, Zr 4+, Sn 4+In one or more, surplus is alumina catalyst support; Described catalyzer obtains with following method:
(a) with water-soluble M 4+Salt and water-soluble Mg 2+The water-soluble solution that is configured to of salt, M in the solution 4+And Mg 2+Mol ratio 1:1 joins described solution and contains Al 2O 3The concentration of carrier is in 0.5~2mol/L aqueous solution of urea, makes wherein Mg 2+, M 4+The concentration of ion remains on 0.01~1mol/L, adds 1~6gAl in every 100mL aqueous solution of urea 2O 3, stirred 13~15 hours down in 90~130 ℃, make MgM 4+Al-LDHs/Al 2O 3
(b) water-soluble palladium salt is configured to the palladium salt brine solution, the MgM that step (a) is obtained 4+Al-LDHs/Al 2O 3Place above-mentioned palladium salt brine solution, through leave standstill, filter, drying, obtain described catalyzer after 6~12 hours in 400~500 ℃ of following roastings.
4. the method for preparing the 1,4 cyclohexanedicarboxylic acid dimethyl ester according to claim 1 and 2, it is characterized in that: wherein said carrier is aluminum oxide, and its crystalline form can be selected from one or more among δ, β, γ, θ, η and the α.
5. the method for preparing the 1,4 cyclohexanedicarboxylic acid dimethyl ester according to claim 1 and 2, it is characterized in that: described carrier is θ-Al 2O 3And α-Al 2O 3Composition.
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