CN102381549A - Capturing device for broken belt of belt conveyer - Google Patents
Capturing device for broken belt of belt conveyer Download PDFInfo
- Publication number
- CN102381549A CN102381549A CN2011103302828A CN201110330282A CN102381549A CN 102381549 A CN102381549 A CN 102381549A CN 2011103302828 A CN2011103302828 A CN 2011103302828A CN 201110330282 A CN201110330282 A CN 201110330282A CN 102381549 A CN102381549 A CN 102381549A
- Authority
- CN
- China
- Prior art keywords
- belt
- rack assembly
- turning rack
- head
- frame assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Specific Conveyance Elements (AREA)
- Belt Conveyors (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种用于带式输送机发生输送带断裂时的紧急制动及断带抓捕的带式输送机断带抓捕装置。The invention relates to a belt conveyor broken belt capture device used for emergency braking and broken belt capture when the belt conveyor breaks.
背景技术 Background technique
如今,带式输送机己经成为散状物料和块状物料的主要输送设备,被广泛地应用于煤炭、冶金、电力、化工、港口及建材等行业。然而,输送带一旦发生断带下滑或因逆止器失效造成的逆转事故,就会摧毁输送机机架、损坏设备、堵塞运输巷道,造成长时间的停产和重大经济损失,甚至人员伤亡。Today, belt conveyors have become the main conveying equipment for bulk materials and bulk materials, and are widely used in industries such as coal, metallurgy, electric power, chemical industry, ports and building materials. However, once the conveyor belt falls due to a broken belt or a reverse accident caused by the failure of the backstop, the conveyor frame will be destroyed, the equipment will be damaged, and the transportation roadway will be blocked, resulting in long-term production stoppage, major economic losses, and even casualties.
针对输送带断裂事故,目前最主要的保护措施就是在输送机上安装断带保护装置,也称为抓捕器。近年来,在国内外出现了机械式、液压式等断带保护装置或技术,但从实际使用角度来看,远不能满足现场使用要求,这些现有保护装置或技术的主要缺点如下:For conveyor belt fracture accidents, the most important protection measure at present is to install a broken belt protection device on the conveyor, also known as a catcher. In recent years, mechanical and hydraulic broken belt protection devices or technologies have appeared at home and abroad, but from the perspective of actual use, they are far from meeting the requirements of on-site use. The main shortcomings of these existing protection devices or technologies are as follows:
1、抓捕器依靠断带产生的逆向运行带来的运动来触发动作,然而由于运行环境的复杂性导致出现输送带速度变化、局部张力消失、下垂位移增大等情况,从而容易引起抓捕器的误动作,影响生产。1. The catcher relies on the movement caused by the reverse running caused by the broken belt to trigger the action. However, due to the complexity of the operating environment, the speed of the conveyor belt changes, the local tension disappears, and the drooping displacement increases, which is easy to cause arrest. The malfunction of the device will affect the production.
2、抓捕器执行机构采用闸块或偏心轮机构,制动面积小,制动力集中,容易造成输送带撕裂。2. The actuator of the catcher adopts brake block or eccentric wheel mechanism, the braking area is small, the braking force is concentrated, and it is easy to cause the conveyor belt to tear.
3、抓捕器的设计中缺乏必要考虑,从而造成抓捕器的安装、调整、维护的工程量和难度较大,从而很难保证抓捕器的良好工作状态和抓捕动作可靠性;例如目前技术中没有考虑断带抓捕后,抓捕器的复位功能,即解除锁紧作用;另外在整个输送带安装多个抓捕器时,要考虑由于不同抓捕器的抓捕行程不同而产生的调节问题。3. There is a lack of necessary considerations in the design of the catcher, which results in a large amount of work and difficulty in the installation, adjustment, and maintenance of the catcher, making it difficult to ensure the good working condition of the catcher and the reliability of the catch action; for example The reset function of the catcher after the broken belt is caught is not considered in the current technology, that is, the unlocking effect; Regulatory problems that arise.
4、抓捕器只能单纯实现承载带(上胶带)的抓捕,承载带与回程带(下胶带)之间没有联动机制,从而容易造成断带附加的二次破坏。4. The catcher can only simply capture the carrying belt (upper tape), and there is no linkage mechanism between the carrying belt and the return belt (bottom tape), which easily causes additional secondary damage to the broken belt.
发明内容 Contents of the invention
为了解决上述现有技术存在的问题,本发明旨在提供一种带式输送机断带抓捕装置,充分利用输送带在断裂时的张力变化,依靠重力和扭簧作用,实现承载带和回程带的同时抓捕,有效避免由于回程带偶然松弛时产生的误动作。In order to solve the problems existing in the above-mentioned prior art, the present invention aims to provide a broken belt arresting device for a belt conveyor, which makes full use of the tension change of the conveyor belt when it breaks, and relies on gravity and the action of a torsion spring to realize the carrying belt and the return trip. The belt is captured at the same time, effectively avoiding the misoperation caused by the occasional slack of the return belt.
本发明所述的一种带式输送机断带抓捕装置,所述输送机的输送带包括承载带和回程带,所述装置包括:A broken belt arresting device for a belt conveyor according to the present invention, the conveyor belt of the conveyor includes a carrying belt and a return belt, and the device includes:
框架;frame;
承载胶带抓捕机构,其包括可上下翻转地设置在框架内且位于同一竖直位置的上翻转架总成和下翻转架总成,且所述下翻转架总成通过一随所述承载带的运动而滚动的上托辊支撑在该承载带下表面;Carrying tape grabbing mechanism, which includes an upper and lower turning frame assembly that can be turned upside down in the frame and located at the same vertical position, and the lower turning frame assembly passes through a The upper roller supported by the movement of the roller is supported on the lower surface of the carrier belt;
回程胶带抓捕机构,其包括可上下翻转地设置在框架内且与所述下翻转架总成处于同一水平位置的回程带翻转架总成和位于该回程带翻转架总成下方的横梁,且所述回程带翻转架总成通过一随所述回程带的运动而滚动的下托辊压在该回程带上表面;以及A return tape capture mechanism, which includes a return belt reversing frame assembly that can be turned upside down in the frame and is at the same horizontal position as the lower reversing frame assembly, and a crossbeam located below the return belt reversing frame assembly, and The return belt turning frame assembly is pressed against the upper surface of the return belt by a lower roller that rolls with the movement of the return belt; and
位于所述框架一外侧的上下联动装置,其包括:The upper and lower linkage device located on the outer side of the frame, which includes:
连接所述上翻转架总成和下翻转架总成,并在上翻转架总成向下翻转的同时使下翻转架总成向上翻转,以使上翻转架总成与下翻转架总成配合抓捕承载带的上联动机构;以及Connect the upper turning frame assembly and the lower turning frame assembly, and turn the lower turning frame assembly upward while the upper turning frame assembly is turning down, so that the upper turning frame assembly and the lower turning frame assembly are matched Capture the upper linkage of the carrying belt; and
联动所述下翻转架总成和回程带翻转架总成,并在下翻转架总成向上翻转的同时使回程带翻转架总成向下翻转,以使回程带翻转架总成与所述横梁配合抓捕回程带的下联动机构;The lower turning frame assembly and the return belt turning frame assembly are linked together, and the return belt turning frame assembly is turned downward when the lower turning frame assembly is turned up, so that the return belt turning frame assembly cooperates with the crossbeam Capture the lower linkage mechanism of the return belt;
所述装置还包括与所述上下联动装置对称地位于框架另一外侧的调节解锁机构,其包括:The device also includes an adjustment and unlocking mechanism located on the other outer side of the frame symmetrically with the up and down linkage device, which includes:
连接在所述框架与下翻转架总成之间,以调节下翻转架总成的翻转位置的上抓捕调节机构;以及an upper catch adjusting mechanism connected between the frame and the lower turning frame assembly to adjust the turning position of the lower turning frame assembly; and
连接在所述框架与回程带翻转架总成之间,以调节回程带翻转架总成的翻转位置的下抓捕调节机构。A lower catch adjustment mechanism connected between the frame and the return belt turning frame assembly to adjust the turning position of the return belt turning frame assembly.
在上述的带式输送机断带抓捕装置中,所述上抓捕调节机构包括:In the above belt conveyor broken belt capture device, the upper capture adjustment mechanism includes:
与所述下翻转架总成连接并与其保持同步转动的第二轴旋头;A second shaft swivel head that is connected to the lower turning frame assembly and rotates synchronously with it;
连接在所述第二轴旋头上的第一摆动头;以及a first oscillating head connected to the second shaft rotatable head; and
连接在所述框架外侧面的第一油缸,且该第一油缸通过第一活塞杆与所述第一摆动头连接;A first oil cylinder connected to the outer surface of the frame, and the first oil cylinder is connected to the first swing head through a first piston rod;
所述下抓捕调节机构包括:The lower catch adjustment mechanism includes:
与所述回程带翻转架总成连接并与其保持同步转动的第三轴旋头;A third-axis swivel head that is connected to the return belt turning frame assembly and keeps rotating synchronously with it;
连接在所述第三轴旋头上的第二摆动头;以及a second oscillating head connected to the third axis rotatable head; and
连接在所述框架外侧面的第二油缸,且该第二油缸通过第二活塞杆与所述第二摆动头连接。The second oil cylinder is connected to the outer surface of the frame, and the second oil cylinder is connected to the second swing head through a second piston rod.
在上述的带式输送机断带抓捕装置中,In the above-mentioned belt conveyor broken belt arresting device,
所述上联动机构包括:The upper linkage mechanism includes:
一端与所述上翻转架总成连接的上曲柄;以及an upper crank with one end connected to the upper turning frame assembly; and
与所述下翻转架总成连接的下曲柄,其一端通过联动连杆与所述上曲柄的另一端连接。One end of the lower crank connected with the lower turning frame assembly is connected with the other end of the upper crank through a linkage connecting rod.
所述下联动机构包括:The lower linkage mechanism includes:
一端与所述下曲柄的另一端连接的短连杆,该短连杆的另一端通过推杆连接在框架的外侧面上;以及a short connecting rod with one end connected to the other end of the lower crank, and the other end of the short connecting rod is connected to the outer surface of the frame through a push rod; and
与所述回程带翻转架总成连接的,并在所述推杆作用下使回程带翻转架总成翻转的下翻转头曲柄。The lower turning head crank that is connected with the return belt turning frame assembly and makes the return belt turning frame assembly turn over under the action of the push rod.
在上述的带式输送机断带抓捕装置中,所述框架包括连接成一体的上部和下部,其中:In the above belt conveyor broken belt capture device, the frame includes an upper part and a lower part connected as one, wherein:
所述上部包括平行设置的左立板和右立板,以及用于连接左、右立板的背板和前护板;The upper part includes a left vertical board and a right vertical board arranged in parallel, and a back board and a front guard board for connecting the left and right vertical boards;
所述下部包括竖直连接在左立板下方的左下机架和竖直连接在右立板下方的右下机架。The lower part comprises a left lower frame vertically connected below the left vertical board and a right lower frame vertically connected below the right vertical board.
在上述的带式输送机断带抓捕装置中,所述上翻转架总成包括:In the above belt conveyor broken belt arresting device, the upper turning frame assembly includes:
第一旋转轴,其通过第一轴承组件水平可旋转地连接在所述左、右立板之间并靠近背板,且该第一旋转轴的两端分别设有扭簧,所述扭簧的一端固定连接在左立板或右立板上,另一端固定在所述第一连接架板;The first rotating shaft is horizontally and rotatably connected between the left and right vertical plates and close to the back plate through the first bearing assembly, and the two ends of the first rotating shaft are respectively provided with torsion springs, and the torsion springs one end of which is fixedly connected to the left vertical plate or the right vertical plate, and the other end is fixed to the first connecting frame plate;
第一连接架板,其一端与所述第一旋转轴固定连接,以随该第一旋转轴的转动而上下翻转;以及a first connecting frame plate, one end of which is fixedly connected to the first rotating shaft, so as to turn up and down with the rotation of the first rotating shaft; and
设置在所述第一连接架板的另一端的第一摩擦块。The first friction block is arranged at the other end of the first connecting frame plate.
在上述的带式输送机断带抓捕装置中,所述下翻转架总成包括:In the above belt conveyor broken belt arresting device, the lower turning frame assembly includes:
第二旋转轴,其通过第二轴承组件水平可旋转地连接在所述左、右立板之间并与第一旋转轴位于同一竖直位置,且该第二旋转轴的两端分别设有扭簧,所述扭簧的一端固定连接在左立板或右立板上,另一端固定在所述第二连接架板;The second rotating shaft is horizontally and rotatably connected between the left and right vertical plates through the second bearing assembly and is located at the same vertical position as the first rotating shaft, and the two ends of the second rotating shaft are respectively provided with A torsion spring, one end of the torsion spring is fixedly connected to the left vertical plate or the right vertical plate, and the other end is fixed to the second connecting frame plate;
第二连接架板,其一端与所述第二旋转轴固定连接,以随该第二旋转轴的转动而上下翻转,且该第二连接架板的上表面安装所述上托辊;以及A second connecting frame plate, one end of which is fixedly connected to the second rotating shaft, so as to turn up and down with the rotation of the second rotating shaft, and the upper surface of the second connecting frame plate is installed with the upper roller; and
设置在所述第二连接架板的另一端的第二摩擦块。The second friction block is arranged at the other end of the second connecting frame plate.
在上述的带式输送机断带抓捕装置中,所述回程带翻转架总成包括:In the above belt conveyor broken belt capture device, the return belt turning frame assembly includes:
第三旋转轴,其通过第三轴承组件水平可旋转地连接在所述左、右立板之间并与第二旋转轴位于同一水平位置;The third rotating shaft is horizontally and rotatably connected between the left and right vertical plates through the third bearing assembly and is located at the same horizontal position as the second rotating shaft;
第三连接架板,其一端与所述第三旋转轴固定连接,以随该第三旋转轴的转动而上下翻转,且该第三连接架板的下表面安装所述下托辊;以及A third connecting frame plate, one end of which is fixedly connected to the third rotating shaft, so as to turn up and down with the rotation of the third rotating shaft, and the lower surface of the third connecting frame plate is installed with the lower roller; and
设置在所述第三连接架板的另一端的第三摩擦块。The third friction block is arranged at the other end of the third connecting frame plate.
在上述的带式输送机断带抓捕装置中,所述第一摩擦块、第二摩擦块和第三摩擦块均为楔形。In the above broken belt catcher for belt conveyors, the first friction block, the second friction block and the third friction block are all wedge-shaped.
在上述的带式输送机断带抓捕装置中,所述上曲柄安装在所述第一旋转轴的一端;所述下曲柄安装在所述第二旋转轴的一端;所述下翻转头曲柄安装在所述第三旋转轴的一端。In the belt conveyor broken belt arresting device described above, the upper crank is installed on one end of the first rotating shaft; the lower crank is installed on one end of the second rotating shaft; the lower turning head crank Installed on one end of the third rotating shaft.
在上述的带式输送机断带抓捕装置中,所述第二轴旋头安装在所述第二旋转轴的另一端;所述第三轴旋头安装在所述第三旋转轴的另一端。In the belt conveyor broken belt capture device mentioned above, the second shaft swivel head is installed on the other end of the second rotating shaft; the third shaft swivel head is installed on the other end of the third rotating shaft one end.
由于采用了上述的技术解决方案,本发明具有以下有益技术效果:Due to the above-mentioned technical solution, the present invention has the following beneficial technical effects:
1、本装置中的上翻转架总成兼作配重块,通过其自身重力结合扭簧共同作用,产生翻转力矩,且制动力矩大,因此,输送机即使出现短暂逆向运行,也不会发生误动作。1. The upper overturning frame assembly in this device is also used as a counterweight. Through its own gravity combined with the torsion spring, the overturning moment is generated, and the braking torque is large. Therefore, even if the conveyor runs in the reverse direction for a short time, it will not happen. Misoperation.
2、本装置中的上、下翻转架总成和回程带翻转架总成均置于框架内,从而使装置的结构紧凑,占用空间少。2. The upper and lower turning frame assemblies and the return belt turning frame assembly in the device are all placed in the frame, so that the device has a compact structure and takes up less space.
3、本装置通过上下联动装置实现了:在抓捕断带时,能对断带后的承载带和回程带同时实施抓捕的目的,避免了断带附加的二次破坏;而且由于利用上下联动装置,使回程胶带抓捕机构由承载胶带抓捕机构的动作触发,从而有效防止了当回程带偶然松弛时回程胶带抓捕机构产生误动作。3. This device realizes through the upper and lower linkage device: when catching the broken belt, it can capture the carrying belt and the return belt after the broken belt at the same time, avoiding the secondary damage of the broken belt; and because of the use of the upper and lower linkage device, so that the return tape capture mechanism is triggered by the action of the carrying tape capture mechanism, thereby effectively preventing the return tape capture mechanism from malfunctioning when the return tape is accidentally loose.
4、本装置在抓捕断带时,下翻转架总成能将承载带断带上翻,从而卸掉承载带上的货载,并沿整个带宽方向抓捕,因此,对带体损伤小,且抓捕可靠性高。4. When the device captures the broken belt, the lower turning frame assembly can turn up the broken belt, thereby unloading the load on the bearing belt, and arresting along the entire width of the belt, so there is little damage to the belt body , and the capture reliability is high.
5、本装置通过上、下翻转架总成配合实施承载带断带抓捕,从而可以有效降低承载举升高度,减小所需翻转力矩。5. This device cooperates with the upper and lower turning frame assemblies to catch the broken belt of the bearing belt, so that the lifting height of the bearing can be effectively reduced, and the required turning moment can be reduced.
6、本装置通过调节解锁机构,可以调整各翻转架总成夹持输送带在任意高度或返回原始位置,从而方便进行输送带维护或修理以及抓捕状态的恢复。6. By adjusting the unlocking mechanism, the device can adjust the clamping conveyor belt at any height or return to the original position by each turning frame assembly, so as to facilitate the maintenance or repair of the conveyor belt and the recovery of the captured state.
附图说明 Description of drawings
图1是本发明一种带式输送机断带抓捕装置的结构原理右透视图;Fig. 1 is the right perspective view of the structural principle of a broken belt arresting device for a belt conveyor of the present invention;
图2是本发明装置的结构原理左透视图;Fig. 2 is the left perspective view of the structural principle of the device of the present invention;
图3是本发明装置在输送带正常运行状态下的安装状态图;Fig. 3 is the installation status diagram of the device of the present invention under the normal running state of the conveyor belt;
图4是本发明装置在输送带断带情况下的抓捕动作状态图;Fig. 4 is a state diagram of the arresting action of the device of the present invention under the condition of a broken conveyor belt;
图5是本发明装置的去掉左立板和左机架并在输送带正常运行状态下的结构透视图;Fig. 5 is the perspective view of the structure of the device of the present invention without the left vertical plate and the left frame and under the normal running state of the conveyor belt;
图6是本发明装置的去掉左立板和左机架并在输送带断带抓捕状态下的结构透视图;Fig. 6 is the perspective view of the structure of the device of the present invention with the left vertical plate and the left frame removed and caught under the broken belt of the conveyor belt;
图7是本发明装置在上抓捕调节机构解锁状态下的结构右透视图;Fig. 7 is a right perspective view of the structure of the device of the present invention in the unlocked state of the upper catch adjustment mechanism;
图8是本发明装置在上抓捕调节机构自锁状态下的结构右透视图。Fig. 8 is a right perspective view of the structure of the device of the present invention in the self-locking state of the upper catch adjustment mechanism.
具体实施方式 Detailed ways
下面结合附图,给出本发明的较佳实施例,并予以详细描述。Below in conjunction with the drawings, preferred embodiments of the present invention are given and described in detail.
请参阅图1至图8,本发明,即一种带式输送机断带抓捕装置,包括框架、承载胶带(即上带)抓捕机构、回程胶带(即下带)抓捕机构、上下联动装置及调节解锁机构,用于抓捕安装在机架38上的输送带断带,该输送带包括由槽形上托辊组件36支撑的承载带34和由平托辊组件37支撑的回程带35。Please refer to Fig. 1 to Fig. 8, the present invention, promptly a kind of broken belt capture device of belt conveyor, comprises frame, carrying belt (being upper band) capture mechanism, return belt (ie lower belt) capture mechanism, upper and lower The linkage device and the adjustment unlocking mechanism are used to catch the broken belt of the conveyor belt installed on the
框架包括连接成一体的上、下两部分,其中:The frame consists of upper and lower parts connected as a whole, of which:
上部包括平行设置的左立板5和右立板1,以及用于连接左、右立板5、1的背板3和前护板8;The upper part includes a left vertical board 5 and a right vertical board 1 arranged in parallel, and a
下部包括通过上下架连接螺栓组12竖直连接在左立板5下方的左下机架9和通过上下架连接螺栓组12竖直连接在右立板1下方的右下机架14,左、右下机架9、14平行设置。Bottom comprises the lower left frame 9 that is vertically connected below the left vertical plate 5 by upper and lower frame connecting bolt groups 12 and the right lower frame 14 that is vertically connected below the right vertical plate 1 by upper and lower frame connecting bolt groups 12, left and right Lower frame 9,14 are arranged in parallel.
承载胶带抓捕机构包括上翻转架总成4与下翻转架总成7,其中:The carrying belt catch mechanism includes an upper overturning frame assembly 4 and a lower
上翻转架总成4包括第一旋转轴27、第一摩擦块28和第一连接架板29,且第一连接架板29的一端与第一旋转轴27固定连接,从而可以随第一旋转轴27的转动而上下翻转,第一摩擦块28设置在第一连接架板29的另一端;The upper turning frame assembly 4 includes a first
下翻转架总成7包括第二旋转轴32、第二摩擦块30和第二连接架板31,且第二连接架板31的一端与第二旋转轴32固定连接,从而可以随第二旋转轴32的转动而上下翻转,第二摩擦块30设置在第二连接架板31的另一端;在第二连接架板31上表面安装有上托辊6,上托辊6起支撑承载带34的作用,在运行状态下随承载带34的运动而滚动。The lower
回程胶带抓捕机构包括回程带翻转架总成10与横梁11,其中:The return tape capture mechanism includes a return belt flip frame assembly 10 and a
回程带翻转架总成10包括第三旋转轴26、第三摩擦块23和第三连接架板24,且第三连接架板24的一端与第三旋转轴26固定连接,从而可以随第三旋转轴26的转动而上下翻转,第三摩擦块23设置在第三连接架板24的另一端;在第三连接架板24下表面安装有下托辊22,下托辊22在运行状态下压在回程带35上表面随回程带35的运动而滚动;The return belt turning frame assembly 10 includes a third
横梁11通过固定梁螺栓组48固定连接在左、右下机架9、14之间。
上述三个翻转架总成,即上翻转架总成4、下翻转架总成7和回程带翻转架总成10的第一、第二和第三旋转轴27、32、26分别通过第一、第二和第三轴承组件2、25、39内含有的端盖法兰连接在左、右立板5、1的三对孔之间,具体来说:The first, second and third
上翻转架总成4安装左、右立板5、1上部,下翻转架总成7安装于左、右立板5、1底部,两者对称布置在靠近背板3处,第一旋转轴27与第二旋转轴32位于同一竖直位置,由于上、下翻转架总成4、7的上述各个组成部件均置于框架的上部之内,从而使装置的结构紧凑,占用空间少;The upper turning frame assembly 4 is installed on the upper part of the left and right vertical plates 5 and 1, and the lower
在上、下翻转架总成4、7的第一、第二旋转轴27、32的两端还分别安装有扭簧33,安装在第一旋转轴27上的扭簧33的一端固定在左立板5或右立板1上,另一端固定在第一连接架板29上,安装在第二旋转轴32上的扭簧33的一端固定在左立板5或右立板1上,另一端固定在第二连接架板31上;At the two ends of the first and second
回程带翻转架总成10安装在左、右立板5、1前部,第三旋转轴26与第二旋转轴32处于同一水平位置,从而使得承载胶带抓捕机构和回程胶带抓捕机构在抓捕状态下能减少机架38的倾覆力矩,降低其破坏性。The return belt turning frame assembly 10 is installed on the left and right vertical plates 5,1 fronts, and the third
在各翻转架总成的旋转轴的同一端安装有上下联动装置,从而使各翻转架总成实现断带的抓捕,具体来说:An upper and lower linkage device is installed at the same end of the rotating shaft of each turning frame assembly, so that each turning frame assembly can realize the capture of broken belts, specifically:
上翻转架总成4在自重和扭簧33作用下能实现向下摆动运动;下翻转架总成7在上下联动装置和扭簧33作用下可实现向上摆动运动;上、下翻转架总成4、7的楔形的第一、第二摩擦块28、30配合形成承载带34断带的抓捕;The upper turning frame assembly 4 can realize the downward swing movement under the action of its own weight and the
回程带翻转架总成10可依靠其自身重力作用,使其楔形的第三摩擦块23与固定在左、右下机架9、14上的横梁11配合形成回程带35断带的抓捕。Backhaul belt overturn frame assembly 10 can rely on its own gravitational effect, makes its wedge-shaped
本实施例中,上下联动装置设置在抓捕装置的框架左外侧;上下联动装置包括用于实现上、下翻转架总成4、7的同步翻转上联动机构和用于保证承载胶带抓捕机构不动作时回程胶带抓捕机构也不动作的下联动机构,其中:In this embodiment, the up and down linkage device is arranged on the left side of the frame of the catch device; the up and down linkage device includes an upper linkage mechanism for realizing the synchronous flipping of the upper and lower
上联动机构包括上、下曲柄16、18以及联动连杆17;The upper linkage mechanism includes upper and
下联动机构包括下曲柄18、短连杆19、推杆20以及下翻转头曲柄21;The lower linkage mechanism includes a lower crank 18, a short connecting
上曲柄16安装在第一旋转轴27的左端,下曲柄18安装在第二旋转轴32的左端,下翻转头曲柄21安装在第三旋转轴26的左端,上曲柄16的一端通过联动连杆17与下曲柄18的一端连接,下曲柄18的另一端通过相连的短连杆19和推杆20连接至左下机架9;The
上述各曲柄与旋转轴之间装有键(图中未示)以传递轴向的扭矩,从而保证各曲柄与翻转架总成同步转动。A key (not shown) is housed between each above-mentioned crank and the rotating shaft to transmit the axial torque, thereby ensuring that each crank and the turning frame assembly rotate synchronously.
在下翻转架总成7和回程带翻转架总成10的旋转轴,即第二旋转轴32和第三旋转轴26的与装有上下联动装置的一端相对应的另一端安装有调节解锁机构,从而实现抓捕制动后的解锁。On the rotating shafts of the lower reversing
本实施例中,调节解锁机构设置在抓捕装置的框架右外侧;具体来说,调节解锁机构包括与第二旋转轴32连接的上抓捕调节机构15和与第三旋转轴26连接的下抓捕调节机构13,其中:In this embodiment, the adjustment and unlocking mechanism is arranged on the right outer side of the frame of the catching device; Capture adjustment mechanism 13, wherein:
上抓捕调节机构15包括第二轴旋头45、第一油缸40、第一活塞杆41和第一摆动头46;第二轴旋头45安装在第二旋转轴32的右端,与第二旋转轴32保持同步转动;第一摆动头46连接在第二旋转轴32伸出右立板1的第二轴旋头45上;第一油缸40连接在右下机架14的外侧面,并通过第一活塞杆41与第一摆动头46连接;The last catching adjustment mechanism 15 comprises a second
下抓捕调节机构13包括第三轴旋头47、第二油缸42、第二活塞杆43和第二摆动头44;第三轴旋头47安装在第三旋转轴26的右端,与第三旋转轴26保持同步转动;第二摆动头44连接在第三旋转轴26伸出右立板1的第三轴旋头47上;第二油缸42连接在右下机架14的外侧面,并通过第二活塞杆43与第二摆动头44连接。Catch adjustment mechanism 13 down and comprise the 3rd
下面对本发明装置的工作原理进行详细介绍。The working principle of the device of the present invention will be introduced in detail below.
图3所示为在输送带正常运行状态下,本装置中各构件的状态。输送带以速度V沿图示方向运行时,上翻转架总成4在自身重力与扭簧33张力的作用下有向下翻转的趋势,这种趋势通过上联动机构和扭簧33使下翻转架总成7有向上翻转的趋势,从而使下翻转架总成7上的上托辊6紧贴承载带34下表面,上托辊6起到了支撑作用并随承载带34转动,但由于承载带34内张力的存在,阻止了下翻转架总成7的运动趋势并达到上、下翻转架总成4、7的平衡。同样,回程带翻转架总成10的下托辊22压在回程带35上表面上随回程带35滚动。Figure 3 shows the state of each component in the device under the normal running state of the conveyor belt. When the conveyor belt runs at the speed V along the direction shown in the figure, the upper turning frame assembly 4 has a tendency to turn downwards under the action of its own gravity and the tension of the
如图5所示,在输送带正常运行时,在推杆20的阻挡下,下翻转头曲柄21无法向右摆动,从而阻止了回程带翻转架总成10的向下翻转。As shown in FIG. 5 , when the conveyor belt is running normally, under the blocking of the
图4所示为在输送带发生断带情况下,本装置中各构件的状态。承载带34断带时,输送带内的张力失去或骤减,上翻转架总成4在重力作用下向下翻转,并通过联动连杆17使下翻转架总成7产生向上翻转力矩,此力矩克服输送带、货载及下翻转架总成7自身的重力,使下翻转架总成7向上翻转。当翻转到一定角度时,上、下翻转架总成4、7的第一、第二摩擦块28、30夹持承载带34。由于第一、第二摩擦块28、30与承载带34上、下表面间摩擦力的存在,承载带34与第一、第二摩擦块28、30间形成自锁,从而把承载带34牢牢抓捕。下翻转架总成7向上翻转能将承载带34断带上翻,卸掉承载带34上的货载,沿整个带宽方向实行抓捕,对带体损伤小,抓捕可靠性高。同时上、下两个翻转架总成4、7的联动使用,能有效降低承载带34的举升高度,使上、下两个翻转架总成4、7所需的翻转力矩减小。Figure 4 shows the state of each component in the device when the conveyor belt breaks. When the carrying
如图6所示,当下翻转架总成7向上翻转时,下曲柄18通过短连杆19拉动推杆20向右摆动,从而允许下翻转头曲柄21向右摆动,即实现逆时针摆动,从而使回程带翻转架总成10依靠重力的作用向下翻转。此时,由于回程带35也失去张力,无法克服回程带翻转架总成10的重力,因此,回程带35被回程带翻转架总成10压到横梁11上,同样由于第三摩擦块23和横梁11与回程带35上、下表面间摩擦力存在,回程带35与第三摩擦块23、横梁11间形成自锁,从而完成回程带35断带的抓捕。由此可见,由于本发明采用上下联动装置,因此,当承载胶带抓捕机构不动作时,则回程胶带抓捕机构就不能起作用,从而有效防止了回程带35偶然松弛时产生误动作,即保证了抓捕装置不受回程带35垂度波动引起误动作。As shown in Figure 6, when the lower
如图7、图8所示,上抓捕调节机构15作用时,第一活塞杆41伸出,使第一摆动头46向上摆动,带动第二轴旋头45旋转一定角度,使上、下翻转架总成4、7的第一、第二摩擦块28、30脱离锁紧状态。同样,调整下抓捕调节机构13的第二活塞杆43伸缩长度,使第二摆动头44带动第三轴旋头47转动,实现回程带翻转架总成10的位置调节和抓捕制动后的解锁。在进行抓捕装置安装调试、输送带维护或修理时,可以通过调整第一、第二油缸40、42油缸,使第一摆动头46和第二摆动头44分别带动第二轴旋头45和第三轴旋头47的旋转,从而调整各翻转架总成夹持输送带在任意高度或返回并固定在原始位置。As shown in Figures 7 and 8, when the upper catch adjustment mechanism 15 works, the
综上所述,本发明中的承载胶带抓捕机构和回程胶带抓捕机构能将输送带大面积的抓捕并锁紧,避免抓捕断带时发生新的撕裂;另外,本发明通过设置上下联动装置,同时增大了制动力矩,避免了出现误动作,而且,通过增加调节解锁机构,方便了本装置的安装、调试以及维护。In summary, the load-carrying tape capture mechanism and the return tape capture mechanism of the present invention can capture and lock a large area of the conveyor belt to avoid new tears when the broken belt is captured; in addition, the present invention adopts The upper and lower linkage devices are arranged, and the braking torque is increased at the same time, which avoids malfunctions. Moreover, the installation, debugging and maintenance of the device are facilitated by adding an adjustable unlocking mechanism.
以上所述的,仅为本发明的较佳实施例,并非用以限定本发明的范围,本发明的上述实施例还可以做出各种变化。即凡是依据本发明申请的权利要求书及说明书内容所作的简单、等效变化与修饰,皆落入本发明专利的权利要求保护范围。本发明未详尽描述的均为常规技术内容。What is described above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Various changes can also be made to the above embodiments of the present invention. That is to say, all simple and equivalent changes and modifications made according to the claims and description of the application for the present invention fall within the protection scope of the claims of the patent of the present invention. What is not described in detail in the present invention is conventional technical contents.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110330282 CN102381549B (en) | 2011-10-26 | 2011-10-26 | Capturing device for broken belt of belt conveyer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110330282 CN102381549B (en) | 2011-10-26 | 2011-10-26 | Capturing device for broken belt of belt conveyer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102381549A true CN102381549A (en) | 2012-03-21 |
| CN102381549B CN102381549B (en) | 2013-10-02 |
Family
ID=45821465
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110330282 Active CN102381549B (en) | 2011-10-26 | 2011-10-26 | Capturing device for broken belt of belt conveyer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102381549B (en) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102633096A (en) * | 2012-04-09 | 2012-08-15 | 中国矿业大学 | Wedge type full-section belt breakage protection device for upward belt conveyor |
| CN102748069A (en) * | 2012-07-10 | 2012-10-24 | 中国矿业大学 | An integral passive broken belt protection device and method for a belt conveyor |
| CN102849434A (en) * | 2012-10-22 | 2013-01-02 | 中国矿业大学 | Full-section belt breakage protecting device for belt-type conveyer |
| CN102862798A (en) * | 2012-10-22 | 2013-01-09 | 中国矿业大学 | Belt automatically-triggering full-section catching device of upper conveying belt type conveyor |
| CN103043395A (en) * | 2013-01-16 | 2013-04-17 | 中国矿业大学 | Automatic trigger broken belt capturing device for belt conveyer |
| CN103072799A (en) * | 2013-01-17 | 2013-05-01 | 山东科技大学 | Belt breakage protection device for belt conveyer |
| CN103112703A (en) * | 2013-02-06 | 2013-05-22 | 太原理工大学 | Hydraulic-control broken belt catching device for belt-type conveyor |
| CN103359467A (en) * | 2013-07-17 | 2013-10-23 | 山东科大机电科技有限公司 | Broken-belt catcher for round-tube belt conveyor |
| CN103466292A (en) * | 2013-09-11 | 2013-12-25 | 山东科大机电科技有限公司 | Broken belt catching device for belt conveyor |
| CN103569626A (en) * | 2013-11-11 | 2014-02-12 | 力博重工科技股份有限公司 | Torque-type broken-belt capturing device |
| CN103964156A (en) * | 2014-04-04 | 2014-08-06 | 中国矿业大学 | Active automatic unlocking reset device adapting to downward belt conveyor capturing device |
| CN106364943A (en) * | 2015-07-21 | 2017-02-01 | 江苏恒欣仓储设备有限公司 | Mobile truck-loading belt conveyor |
| CN107310911A (en) * | 2017-07-31 | 2017-11-03 | 广州市康超信息科技有限公司 | A kind of control method for overturning and carrying workpiece |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201021414Y (en) * | 2007-02-01 | 2008-02-13 | 扬州九园矿山机械有限公司 | Belt break protection device for adhesive tape conveying machine |
| CN101148222A (en) * | 2006-09-19 | 2008-03-26 | 李允旺 | Centralized Controlled Wedge Belt Conveyor Broken Belt Protection Device |
| CN201534707U (en) * | 2009-08-26 | 2010-07-28 | 沈国才 | Slide rail type broken belt catching device |
| CN201647617U (en) * | 2010-04-23 | 2010-11-24 | 宫佩金 | Broken belt capturing device of belt conveyor |
| CN201729492U (en) * | 2010-06-21 | 2011-02-02 | 王禄臣 | Rubber belt conveyer belt breakage protection device |
| CN201746080U (en) * | 2010-07-07 | 2011-02-16 | 徐州中矿永宏科技有限公司 | Belt breakage protecting device of single-cylinder double-protection rotary belt type transporter |
| CN202358643U (en) * | 2011-10-26 | 2012-08-01 | 澳枫(上海)控制技术有限公司 | Tape breakage capture device for ribbon conveyer |
-
2011
- 2011-10-26 CN CN 201110330282 patent/CN102381549B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101148222A (en) * | 2006-09-19 | 2008-03-26 | 李允旺 | Centralized Controlled Wedge Belt Conveyor Broken Belt Protection Device |
| CN201021414Y (en) * | 2007-02-01 | 2008-02-13 | 扬州九园矿山机械有限公司 | Belt break protection device for adhesive tape conveying machine |
| CN201534707U (en) * | 2009-08-26 | 2010-07-28 | 沈国才 | Slide rail type broken belt catching device |
| CN201647617U (en) * | 2010-04-23 | 2010-11-24 | 宫佩金 | Broken belt capturing device of belt conveyor |
| CN201729492U (en) * | 2010-06-21 | 2011-02-02 | 王禄臣 | Rubber belt conveyer belt breakage protection device |
| CN201746080U (en) * | 2010-07-07 | 2011-02-16 | 徐州中矿永宏科技有限公司 | Belt breakage protecting device of single-cylinder double-protection rotary belt type transporter |
| CN202358643U (en) * | 2011-10-26 | 2012-08-01 | 澳枫(上海)控制技术有限公司 | Tape breakage capture device for ribbon conveyer |
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102633096A (en) * | 2012-04-09 | 2012-08-15 | 中国矿业大学 | Wedge type full-section belt breakage protection device for upward belt conveyor |
| CN102748069A (en) * | 2012-07-10 | 2012-10-24 | 中国矿业大学 | An integral passive broken belt protection device and method for a belt conveyor |
| CN102748069B (en) * | 2012-07-10 | 2014-10-29 | 中国矿业大学 | Integral passive broken belt protection device and method for belt conveyor |
| CN102849434B (en) * | 2012-10-22 | 2014-07-16 | 中国矿业大学 | Full-section belt breakage protecting device for belt-type conveyer |
| CN102849434A (en) * | 2012-10-22 | 2013-01-02 | 中国矿业大学 | Full-section belt breakage protecting device for belt-type conveyer |
| CN102862798A (en) * | 2012-10-22 | 2013-01-09 | 中国矿业大学 | Belt automatically-triggering full-section catching device of upper conveying belt type conveyor |
| CN102862798B (en) * | 2012-10-22 | 2014-11-19 | 中国矿业大学 | The belt of the upper belt conveyor automatically triggers the full-section capture device |
| CN103043395A (en) * | 2013-01-16 | 2013-04-17 | 中国矿业大学 | Automatic trigger broken belt capturing device for belt conveyer |
| CN103072799A (en) * | 2013-01-17 | 2013-05-01 | 山东科技大学 | Belt breakage protection device for belt conveyer |
| CN103112703A (en) * | 2013-02-06 | 2013-05-22 | 太原理工大学 | Hydraulic-control broken belt catching device for belt-type conveyor |
| CN103112703B (en) * | 2013-02-06 | 2015-01-14 | 太原理工大学 | Hydraulic-control broken belt catching device for belt-type conveyor |
| CN103359467A (en) * | 2013-07-17 | 2013-10-23 | 山东科大机电科技有限公司 | Broken-belt catcher for round-tube belt conveyor |
| CN103359467B (en) * | 2013-07-17 | 2015-06-17 | 山东科大机电科技股份有限公司 | Broken-belt catcher for round-tube belt conveyor |
| CN103466292A (en) * | 2013-09-11 | 2013-12-25 | 山东科大机电科技有限公司 | Broken belt catching device for belt conveyor |
| CN103569626A (en) * | 2013-11-11 | 2014-02-12 | 力博重工科技股份有限公司 | Torque-type broken-belt capturing device |
| CN103964156A (en) * | 2014-04-04 | 2014-08-06 | 中国矿业大学 | Active automatic unlocking reset device adapting to downward belt conveyor capturing device |
| CN106364943A (en) * | 2015-07-21 | 2017-02-01 | 江苏恒欣仓储设备有限公司 | Mobile truck-loading belt conveyor |
| CN107310911A (en) * | 2017-07-31 | 2017-11-03 | 广州市康超信息科技有限公司 | A kind of control method for overturning and carrying workpiece |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102381549B (en) | 2013-10-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102381549B (en) | Capturing device for broken belt of belt conveyer | |
| CN202358643U (en) | Tape breakage capture device for ribbon conveyer | |
| CN103407784A (en) | Conveyor line limiting device and conveyor line using conveyor line limiting device | |
| CN112623997B (en) | Anti-falling elevator | |
| CN103043395B (en) | Automatic trigger broken belt capturing device for belt conveyer | |
| CN201021414Y (en) | Belt break protection device for adhesive tape conveying machine | |
| CN103754635A (en) | Conveying line limiting device matched with an elevator in use and conveying line using device | |
| CN103072799B (en) | Belt breakage protection device for belt conveyer | |
| CN102849434B (en) | Full-section belt breakage protecting device for belt-type conveyer | |
| CN102107825B (en) | Broken link self-anti-drop loop chain hoisting machine | |
| CN107458298A (en) | A kind of forced locking device | |
| CN102862798A (en) | Belt automatically-triggering full-section catching device of upper conveying belt type conveyor | |
| CN110040660B (en) | Lifting anti-falling mechanism and stacker | |
| CN113911978B (en) | a stacker | |
| CN201670561U (en) | Total section and belt protection device for belt conveyor | |
| CN103359467B (en) | Broken-belt catcher for round-tube belt conveyor | |
| CN207467593U (en) | The full zone face broken belt catcher of mechanical electronic hydraulic integrated formula | |
| CN203767607U (en) | Conveying line limiting device matched with elevator and conveying line using device | |
| CN201907827U (en) | Rolling-sliding prevention device of belt type conveyor for downward conveying with high dip angle | |
| CN204211079U (en) | A kind of belt conveyer broken belt catcher | |
| CN201647617U (en) | Broken belt capturing device of belt conveyor | |
| CN2883285Y (en) | Loading table anti-falling device of lifter | |
| CN218465365U (en) | Carrying device and lifting equipment | |
| CN115973978B (en) | Lifting platform anti-fall mechanism and method | |
| CN107814164B (en) | Electromechanical liquid integrated full-band surface broken band capturing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: CITIC MACHINERY MANUFACTURING INC. SCIENTIFIC RESE Free format text: FORMER OWNER: AOFENG (SHANGHAI) CONTROL TECHNOLOGY CO., LTD. Effective date: 20130418 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Du Zhiqiang Inventor after: Wang Quansheng Inventor after: Li Jianping Inventor after: Yin Yonghui Inventor after: Shen Xiangdong Inventor before: Zhang Haitao Inventor before: Wang Quansheng Inventor before: Li Jianping Inventor before: Yin Yonghui Inventor before: Shen Xiangdong |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: ZHANG HAITAO WANG QUANSHENG LI JIANPING YIN YONGHUI SHEN XIANGDONG TO: DU ZHIQIANG WANG QUANSHENG LI JIANPING YIN YONGHUI SHEN XIANGDONG Free format text: CORRECT: ADDRESS; FROM: 201203 PUDONG NEW AREA, SHANGHAI TO: 043000 LINFEN, SHAANXI PROVINCE |
|
| TA01 | Transfer of patent application right |
Effective date of registration: 20130418 Address after: 043000 Shanxi city of Linfen province Houma City Road No. 32 Applicant after: Research Design Institute of CITIC Machinery Manufacturing Inc. Applicant after: Shanxi Huida Sence Technology Co., Ltd. Address before: Shanghai city 201203 Keyuan Road, Pudong New Area Zhangjiang hi tech Park No. 201 room B403 Applicant before: Aofeng (Shanghai) Control Technology Co., Ltd. Applicant before: Research Design Institute of CITIC Machinery Manufacturing Inc. Applicant before: Shanxi Huida Sence Technology Co., Ltd. |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Free format text: FORMER OWNER: SENTECHNICS (SHANXI) CO., LTD. Effective date: 20140208 Owner name: SHANGXI HUIDA AUSTAR SCIENCE + TECHNOLOGY CO., LTD Free format text: FORMER OWNER: CITIC MACHINERY MANUFACTURING INC. SCIENTIFIC RESEARCH DESIGNING INSTITUTE Effective date: 20140208 |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 043000 LINFEN, SHAANXI PROVINCE TO: 030045 TAIYUAN, SHAANXI PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20140208 Address after: 030045 No. five, No. 2, building 18, Jing Jing Road, Taiyuan, Shanxi Patentee after: SHANXI HUIDA AOXING TECHNOLOGY CO., LTD. Address before: 043000 Shanxi city of Linfen province Houma City Road No. 32 Patentee before: Research Design Institute of CITIC Machinery Manufacturing Inc. Patentee before: Shanxi Huida Sence Technology Co., Ltd. |
|
| TR01 | Transfer of patent right |