CN102377181A - Device for improving electric energy and manufacturing method thereof - Google Patents
Device for improving electric energy and manufacturing method thereof Download PDFInfo
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- CN102377181A CN102377181A CN2011102390183A CN201110239018A CN102377181A CN 102377181 A CN102377181 A CN 102377181A CN 2011102390183 A CN2011102390183 A CN 2011102390183A CN 201110239018 A CN201110239018 A CN 201110239018A CN 102377181 A CN102377181 A CN 102377181A
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- electric energy
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- weight
- conductive plate
- outer cover
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/35—Feed-through capacitors or anti-noise capacitors
Abstract
According to the present invention, a device for improving current energy comprises: one pair of conduction plates which are made of copper, and are disposed side by side with each other at certain intervals; a fixing bar which is configured to support both ends of said conduction plates; a ceramic dielectric which molds said conduction plates, so that smooth electric fields are created when electricity is applied to said conduction plates; a housing which supports said fixing bar and said conduction plates, and is configured to maintain the molded shape of said ceramic dielectric; and a service wire which is configured to connect said conduction plates positioned inside said housing to a power side positioned outside the housing, wherein said ceramic dielectric comprises 50-80 weight% of SiO2, 10-30 weight% of Al2O3, 2-5 weight% of Fe2O3, 2-5 weight% of K2O, 1-4 weight% of CaO, 1-4 weight% of MgO, 2-5 weight% of Na2O, 0.01-3 weight% of BaO, and 0.01-3 weight% of TiO2.
Description
Technical field
The present invention relates to a kind of family or industrial device that improves electric current that utilizes AC power commonly used; Specifically; Relate to a kind of ceramic component that utilizes and improve the electric current that flows to load one side, to eliminate the noise that exists in the power supply and can make its more stable electric energy improve device and manufacturing approach thereof.
Background technology
Each family or industrial energy alternating current commonly used comprises the noise and the change of various ways till beginning to be sent to the general user with transformer station and distribution with transformer station via transmission of electricity from the power station according to the variation of the environment of transmitting electricity.Therefore, though people always for supplying with the power supply unremitting effort of high-quality,, because the part throttle characteristics of user's one side is various, and the transmission of electricity environment also varies, so, be difficult to realize optimal conditions.
In addition, contain more noise if introduce electricity, will cause efficient to reduce, thereby cause waste of electric energy, simultaneously, the electromagnetic wave of generation also pollutes the environment, and causes the running of various devices appearance mistake.
Summary of the invention
The present invention researches and develops for addressing the above problem, and the objective of the invention is to, and provides a kind of electric energy that can improve family or industrial electric current to improve device and manufacturing approach thereof.
To achieve these goals, device of the present invention is made up of following several sections: be arranged side by side the pair of conductive plate that is made up of copper according to certain intervals; Support the fixed railing at above-mentioned conductive plate two ends; The above-mentioned conductive plate of casting guarantees to above-mentioned conductive plate energising the time, can produce smoothly the ceramic dielectric of electric field; Support said fixing grid and above-mentioned conductive plate and keep the outer cover of above-mentioned ceramic dielectric casting shape; And will be arranged on the lead-in that the inner above-mentioned conductive plate of above-mentioned outer cover is connected with the outside mains side of outer cover.
In above-mentioned outer cover set inside copper net is arranged, the inner space of above-mentioned outer cover has the cast structure of filling up ceramic dielectric, and above-mentioned ceramic dielectric is made up of following several parts: SiO
2Be 50 to 80 weight ratios, Al
2O
3Be 10 to 30 weight ratios, Fe
2O
3Be 2 to 5 weight ratios, K
2O is that 2 to 5 weight ratios, CaO are that 1 to 4 weight ratio, MgO are 1 to 4 weight ratio, Na
2O is that 2 to 5 weight ratios, BaO are 0.01 to 3 weight ratio, TiO
2It is 0.01 to 3 weight ratio.
In addition, the capacity that above-mentioned electric energy improves device is 10pF to 1000pF, and above-mentioned outer cover is made up of plastics or iron.
To achieve these goals, method of the present invention comprises following several steps: the preparation process of electric wire; Prepare the step of ceramic powders; Prepare the step of bottom cabinet; The step of cabinet installation constitution thing in the bottom; The step of joint construction thing and electric wire; Drop into mineral matter and ceramic powders is stirred the step that forms ceramic paste with the casting type resin according to the mixing ratio table; Ceramic paste is injected into the step of casting in the cabinet of bottom according to injecting scale; Step with the ceramic paste sclerosis of casting; And the step that bottom cabinet and top cabinet are assembled.
If will improve device according to electric energy of the present invention in the family of electricity consumption or the industry is connected with power line; Just can absorb the noise that contains in the power supply; And improve the electric current that flows to load one side, thus raise the efficiency, approximately can improve the power loss about 3～15% according to the characteristic of load.For example, when load is resistive, improves effect and can reach 3～5%.(XC XL) during property, improves effect and can reach 6～10% for reactance when load.
In addition, improve device, just can the noise that power supply contains be removed, thereby prevent that equipment from the mistake running taking place, and can build affine more naturally environment through suppressing electromagnetic generation if use according to electric energy of the present invention.
Description of drawings
Fig. 1 is the stereogram that improves device according to electric energy of the present invention;
Fig. 2 improves the device perspective interior view according to electric energy of the present invention;
Fig. 3 is according to the sectional view of the present invention with the pouring device of ceramic dielectric;
Fig. 4 improves the device manufacturing flow chart according to electric energy of the present invention;
Fig. 5 is that utilization improves the amperometric determination functional arrangement before the device according to electric energy of the present invention;
Fig. 6 is that utilization improves the amperometric determination functional arrangement behind the device according to electric energy of the present invention;
Fig. 7 is the photo that improves the hot state of device according to electric energy of the present invention.
The symbol number explanation
10: outer cover 12: net
20: ceramic dielectric 30a, 30b: conductive plate
40a, 40b: fixed railing 50: lead-in
Embodiment
The present invention and the technical task of realizing through enforcement of the present invention can be described further through following desirable embodiment of the present invention.Following embodiment only is the example of enumerating for the present invention is elaborated, and not delimit the scope of the invention.
Fig. 1 is the stereogram that improves device according to electric energy of the present invention, and Fig. 2 improves the device perspective interior view according to electric energy of the present invention, and Fig. 3 is according to the sectional view of the present invention with the pouring device of ceramic dielectric.
At first, thus improving device according to electric energy of the present invention is a kind ofly to improve the device that effectively improves power loss through flowing to the side electric current of loading.Generally, the effect of electric current and resistance is opposite, if voltage is in identical position phase with electric current, just power loss can not take place.But in fact, phasic difference can take place in electric current and voltage, and its phase change can cause resistance to produce heat and lose.Therefore, reduce the thermal loss that produces by current flowing, promptly stablize phasic difference.So the present invention is exactly the device that can improve current flowing through the material manufacture of research and development minimizing thermal loss in fact.
, improve device 1 according to electric energy of the present invention and constitute: be arranged side by side the pair of conductive plate 30a that constitutes by copper, 30b each other to shown in Figure 3 like Fig. 1 according to certain intervals by following several sections; Support conductive plate 30a, the fixed railing 40a at 30b two ends, 40b; Casting conductive plate 30a, 30b guarantees at guide electroplax 30a, 30b can produce electric field smoothly when switching on and absorb the ceramic dielectric 20 of noise; Support fixation grid 40a, 40b and conductive plate 30a, 30b also keeps the outer cover 10 of ceramic dielectric 20 casting shapes; With the conductive plate 30a that is arranged on outer cover 10 inside, the lead-in 50 that 30b is connected with outside mains side.Be provided with copper net 12 in outer cover 10 inboards, the inner space of outer cover 10 has 20 cast structure of filling up ceramic dielectric.Be connected in parallel along on the power line of load 2 one sides connection, to improve the electric current that flows to load 2 one sides according to this device 1 of the present invention.
Can find out with reference to Fig. 1 and Fig. 2; Outer cover 10 is the quadrangular barrel shape structures that are made up of materials such as plastics or iron, and it is inner with copper net 12 whole coverings, has been arranged side by side 2 fixed railing 40a in the bottom surface of outer cover 10; 40b; At fixed railing 40a, 40b is last to be arranged side by side the pair of conductive plate 30a that is made up of copper, 30b by certain intervals.
In addition, pair of conductive plate 30a, the side end of 30b be used for from the outside guide electroplax of outer cover 30a, lead-in 50 1 ends of 30b energising link to each other, the other end of lead-in 50 can link to each other with family or industrial power supply line.
If to the conductive plate 30a of pair of parallel, 30b applies voltage, will make the ceramic dielectric 20 between the conductive plate produce electric field, can not produce the heat (for example: only produce the low-grade fever below 20 ℃) of high temperature simultaneously, thereby improve the electric current that flows to load one side.
Constituent to the ceramic dielectric 20 of the inner space of outer cover 10 casting is as shown in table 1.
[table 1]
| Material | Weight ratio (w%) | |
| SiO | ||
| 2 | 50～80 | |
| Al 2O 3 | 10～30 | |
| Fe 2O 3 | 2～5 | |
| K 2O | 2～5 | |
| |
1～4 | |
| |
1～4 | |
| Na 2O | 2～5 | |
| BaO | 0.01～3 | |
| TiO 2 | 0.01～3 |
Shown in above-mentioned table 1, the material that constitutes according to ceramic dielectric 20 of the present invention is made up of following several sections: SiO
2Be 50 to 80 weight ratios, Al
2O
3Be 10 to 30 weight ratios, Fe
2O
3Be 2 to 5 weight ratios, K
2O is that 2 to 5 weight ratios, CaO are that 1 to 4 weight ratio, MgO are 1 to 4 weight ratio, Na
2O is that 2 to 5 weight ratios, BaO are 0.01 to 3 weight ratio, TiO
2It is 0.01 to 3 weight ratio.Can add the mineral matter of trace here.For example, can add MnO is that 0.01 to 0.5 weight ratio, NiO are that 0.01 to 0.3 weight ratio, ZnO are 0.01 to 0.5 weight ratio, ZrO
2It is 0.01 to 0.3 weight ratio.After the powder of above-mentioned constituent stirred, be cast to the inner mode of outer cover after taking the casting type resin to stir and make.
Improve device 1 according to conductive plate 30a according to electric energy of the present invention; The material of the size of 30b and interval and ceramic dielectric has the capacity of 1pF～1000pF with size; 1pF～10pF is mainly used in family; 10pF～100pF is mainly used in industry, and it has the phase compensation function, can improve the electric current that flows to load one side.According to this electric energy of the present invention improve device 1 can be as temperature-compensating with element, intrinsic electric rate element, power source diverter with element etc.
In addition, improve to form the layout that changes the silicon particle behind the ion on the ceramic dielectric 20 of device and just can position adjustment to ion according to electric energy of the present invention, the ceramic particle that receives ion is many more, and the effect that absorbs harmonic noise is just good more.In addition, ceramic dielectric 20 is stirred through blender and do not allow its conglomeration, then it is scattered, thereby improve the effect that absorbs harmonic noise.
Fig. 4 is the manufacturing flow chart that improves device according to electric energy of the present invention; Comprise according to manufacturing process of the present invention: electric wire preparation process S1, cabinet preparation process S2, structure installation steps S3, electric wire Connection Step S4, interior plate coating step S5, ceramic powders preparation process S6, whipping step S7, injection and casting step S8, S9, cure step S10, top cabinet number of assembling steps S11, inspection step S12.
Can find out that with reference to Fig. 4 in electric wire preparation process S1, prepare to be used for introducing electric materials such as electric wire from the outer cover outside to inside, after cabinet preparation process S2 prepared the bottom cabinet, the inside of cabinet installed and fixed structure S3 such as grid or conductive plate in the bottom.Then, with ready be wired to conductive plate after, inner panel is carried out coating S4, S5.In this case, if do not use inner panel, plate coating step in just can omitting.In the present invention, be attached with net in the inside of cabinet.
In ceramic powders preparation process S6, take raw material behind drying and roast, drop into pulverizer and be crushed to granularity from 325 to 2000 mesh (mesh), then,, make its all granularity all little than 325 mesh with big the pulverizing once more of fineness ratio 325 mesh.
Whipping step adds mineral matter and stirs according to the mixing ratio table after, put into the casting type resin again and stir together.Then, with injector ceramic paste is injected into preprepared bottom cabinet and cast molding S7～S9 according to injecting scale.
After casting is accomplished, under the state of 25 ℃ to 60 ℃ of hardening cabinets, make the ceramic paste sclerosis.Sclerosis after accomplishing assembles bottom cabinet and top cabinet, checks S10～S12 again.
[Test Example 1]
Is connected with domestic power supply under the situation shown in the table 2 below according to the constituent of ceramic dielectric of the present invention preceding/after result of the test following.
[table 2]
| Material | Weight ratio (w%) | Remarks |
| SiO 2 | 71.23 | |
| Al 2O 3 | 14.5 | |
| Fe 2O 3 | 3.44 | |
| K 2O | 3.56 | |
| CaO | 1.40 | |
| MgO | 1.45 | |
| Na 2O | 3.00 | |
| BaO | 0.07 | |
| MnO | 0.26 | |
| NiO | 0.02 | |
| TiO 2 | 0.43 | |
| ZnO | 0.10 | |
| ZrO 2 | 0.03 | |
| Other | 0.51 |
Fig. 5 is that utilization improves the current function figure before the device according to electric energy of the present invention, and to be utilization improve the current function figure behind the device according to electric energy of the present invention to Fig. 6, and Fig. 7 is the hot state photo that improves device according to electric energy of the present invention.
Comparison diagram 5 can be found out with functional arrangement shown in Figure 6, improves device if use according to electric energy of the present invention, just can significantly suppress the noise composition that comprises in the electric current, thereby effectively improve the electric current that flows to the side of loading.
In addition; Bring into use according to behind the device of the present invention; Result to thermal change is observed is as shown in Figure 7, though As time goes on can produce a spot of heat, temperature can not rise to more than 20 ℃; Energy can not be consumed because of being converted into heat, can improve the electric current that flows to load one side expeditiously.
[Test Example 2]
Test Example 2 is with improving the instance that device is used for the air-conditioning power supply according to electric energy of the present invention; Air-conditioning is arranged on indoor; Off-premises station is arranged on outdoor, after indoor temperature is stabilized in 40 ± 2 ℃, 60 seconds/90 seconds/300 seconds to be the unit Switching Power Supply and input current measured.In this case, will improve device 1 and be connected according to electric energy of the present invention with the air-conditioning mains side before/after the result of the test at Korea S illumination research institute/reliability assessment center as shown in table 3.
[table 3]
Can find out from above-mentioned table 3, improve device, just can absorb the noise that comprises in the power supply, improve the electric current that flows to load one side, raise the efficiency, improve power loss if install according to electric energy of the present invention.
In above-mentioned explanation, describe the present invention with reference to an embodiment shown in the drawings, the staff with the affiliated technical field relevant knowledge of the present invention can carry out various change and modification fully in the scope that does not depart from technological thought of the present invention.
Claims (6)
1. an electric energy improves device, it is characterized in that, it is made up of following several sections:
Be arranged side by side the pair of conductive plate that constitutes by copper according to certain intervals; Support the fixed railing at above-mentioned conductive plate two ends;
The above-mentioned conductive plate of casting guarantees to above-mentioned conductive plate energising the time, can produce smoothly the ceramic dielectric of electric field;
Support said fixing grid and above-mentioned conductive plate and keep the outer cover of above-mentioned ceramic dielectric casting shape; And will be arranged on the lead-in that the inner above-mentioned conductive plate of above-mentioned outer cover is connected with the outside mains side of outer cover.
2. electric energy as claimed in claim 1 improves device, it is characterized in that,
In above-mentioned outer cover set inside copper net is arranged, the inner space of above-mentioned outer cover has dielectric cast structure of filling up pottery.
3. electric energy as claimed in claim 2 improves device, it is characterized in that,
Above-mentioned ceramic dielectric is made up of following several parts: SiO
2Be 50 to 80 weight ratios, Al
2O
3Be 10 to 30 weight ratios, Fe
2O
3Be 2 to 5 weight ratios, K
2O is that 2 to 5 weight ratios, CaO are that 1 to 4 weight ratio, MgO are 1 to 4 weight ratio, Na
2O is that 2 to 5 weight ratios, BaO are 0.01 to 3 weight ratio, TiO
2It is 0.01 to 3 weight ratio.
4. electric energy as claimed in claim 2 improves device, it is characterized in that,
The capacity that above-mentioned electric energy improves device is 10pF to 1000pF.
5. electric energy as claimed in claim 2 improves device, it is characterized in that,
Above-mentioned outer cover is made up of plastics or iron.
6. an electric energy improves the manufacturing approach of device, it is characterized in that it comprises following several steps:
Prepare the step of electric wire;
Prepare the step of ceramic powders;
Prepare the step of bottom cabinet;
The step of cabinet installation constitution thing in the bottom;
The step of joint construction thing and electric wire;
Add mineral matter and ceramic powders is stirred the step that forms ceramic paste with the casting type resin according to the mixing ratio table;
Ceramic paste is injected into the step of casting in the cabinet of bottom according to injecting scale;
Make the step of the ceramic paste sclerosis of being cast;
The step that bottom cabinet and top cabinet are assembled.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2010-0080452 | 2010-08-19 | ||
| KR1020100080452A KR101015259B1 (en) | 2010-08-19 | 2010-08-19 | Device for improvement of voltaic energy and method of making the same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102377181A true CN102377181A (en) | 2012-03-14 |
Family
ID=43777525
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011102390183A Pending CN102377181A (en) | 2010-08-19 | 2011-08-19 | Device for improving electric energy and manufacturing method thereof |
Country Status (3)
| Country | Link |
|---|---|
| KR (1) | KR101015259B1 (en) |
| CN (1) | CN102377181A (en) |
| WO (1) | WO2012023677A1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101323127B1 (en) * | 2013-01-11 | 2013-10-30 | 서대호 | Dielectric filter for power-saving using fired ceramic |
| KR102257521B1 (en) * | 2017-05-02 | 2021-05-31 | 주식회사 씽크라이온 | Parallel Type Connected Device and Method for Absorbing Harmonic Current |
| KR102257522B1 (en) * | 2017-05-02 | 2021-05-31 | 주식회사 씽크라이온 | Device and Method for Absorbing Harmonic Current by using Waste Sludge of Solar Wafer |
| KR102257523B1 (en) * | 2017-05-02 | 2021-05-31 | 주식회사 씽크라이온 | Serial Type Connected Device and Method for Absorbing Harmonic Current |
| KR20230009698A (en) * | 2021-07-09 | 2023-01-17 | 주식회사 씽크라이온 | A electric power saving device, and their manufacturing method |
| KR20230009699A (en) * | 2021-07-09 | 2023-01-17 | 주식회사 씽크라이온 | A Passive Type harmonics removal device, and their manufacturing method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1303104A (en) * | 1999-10-20 | 2001-07-11 | 株式会社村田制作所 | Ceramic paste composition and method of making ceramic blank sheet and multilayer electron element |
| US20020089807A1 (en) * | 2000-08-10 | 2002-07-11 | Elestor Ltd. | Polymer electrochemical capacitors |
| CN1384512A (en) * | 2001-04-16 | 2002-12-11 | 希普列公司 | Laminated dielectrical sheet for capacity and its production process |
| CN1181496C (en) * | 2001-03-14 | 2004-12-22 | 株式会社村田制作所 | Ceramic electronic element |
| WO2010086248A1 (en) * | 2009-02-02 | 2010-08-05 | Siemens Aktiengesellschaft | Arrangement having a dielectric between at least two conducting surfaces and feed-through for high voltages |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11329596A (en) | 1998-05-07 | 1999-11-30 | Matsushita Electric Ind Co Ltd | Communication module, connector for communication module, and manufacture of communication module |
| JP2002252490A (en) | 2001-02-23 | 2002-09-06 | Yazaki Corp | Electromagnetic wave shield housing |
| WO2006067958A1 (en) * | 2004-12-24 | 2006-06-29 | Murata Manufacturing Co., Ltd. | Dielectric ceramic and multilayer ceramic capacitor |
-
2010
- 2010-08-19 KR KR1020100080452A patent/KR101015259B1/en not_active IP Right Cessation
-
2011
- 2011-01-31 WO PCT/KR2011/000668 patent/WO2012023677A1/en active Application Filing
- 2011-08-19 CN CN2011102390183A patent/CN102377181A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1303104A (en) * | 1999-10-20 | 2001-07-11 | 株式会社村田制作所 | Ceramic paste composition and method of making ceramic blank sheet and multilayer electron element |
| US20020089807A1 (en) * | 2000-08-10 | 2002-07-11 | Elestor Ltd. | Polymer electrochemical capacitors |
| CN1181496C (en) * | 2001-03-14 | 2004-12-22 | 株式会社村田制作所 | Ceramic electronic element |
| CN1384512A (en) * | 2001-04-16 | 2002-12-11 | 希普列公司 | Laminated dielectrical sheet for capacity and its production process |
| WO2010086248A1 (en) * | 2009-02-02 | 2010-08-05 | Siemens Aktiengesellschaft | Arrangement having a dielectric between at least two conducting surfaces and feed-through for high voltages |
Also Published As
| Publication number | Publication date |
|---|---|
| KR101015259B1 (en) | 2011-02-16 |
| WO2012023677A1 (en) | 2012-02-23 |
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| PB01 | Publication | ||
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Application publication date: 20120314 |