Summary of the invention
The object of the present invention is to provide a kind of even aperture distribution, the lithium ion battery separator that mechanical strength height and thermal stability are good.
Simultaneously, the present invention also aims to provide a kind of preparation method of lithium ion battery separator.
In order to realize above purpose; The technical scheme that the present invention adopted is: a kind of lithium ion battery separator; Processed by vistanex, additive, oxidation inhibitor and fire retardant, the weight percentage of additive described in this lithium ion battery separator is 0.001~20%, and the weight percentage of said oxidation inhibitor is 0.001~1%; The weight percentage of said fire retardant is 0.001~1%, and surplus is a vistanex.
The barrier film porosity of said lithium ion battery separator is 35%~80%, and the aperture is 0.01~0.1 μ m, and vertical, horizontal hot strength 80~250Mpa, 90 ℃ of following shrinkage<2%, thickness are 15~60 μ m.
Further, said vistanex is polyethylene and/or polypropylene.
Said additive is pass dressing agent and porosity conditioning agent, its mesothyrid dressing agent weight: porosity conditioning agent weight=(0.1~1): 1.Said pass dressing agent is to be selected from least a in polyvinyl acetate, polyoxymethylenes, polystyrene, polyvinyl chloride, poly-1-butylene, polyvinylidene chloride and the polyvinylidene fluoride.Said porosity conditioning agent is to be selected from least a in amides compound, metal oxide compounds and the metal carboxylate compound; Wherein amides compound comprises acrylamide, caprolactam, N hydroxymethyl acrylamide and benzamide; The metal oxide compounds comprises magnesia, aluminium oxide and calcium oxide; The metal carboxylate compound comprises ethanedioic acid calcium, 1 one caproic acid magnesium, 1,3-succinic acid magnesium and 1-natrium valericum.
Said oxidation inhibitor is dibutyl hydroxy toluene and/or butylated hydroxy anisole.
Said fire retardant is to be selected from least a in APP, eight bromo ether, triphenyl phosphate, HBCD and the TDE.
A kind of preparation method of lithium ion battery separator may further comprise the steps:
(1) earlier vistanex is joined heating and melting in the extruder, in said extruder, add additive, oxidation inhibitor and fire retardant afterwards again, stir and melt extrude at 100~280 ℃;
(2) the curtain coating body and function chill roll cooling that step (1) is melt extruded obtains basement membrane, and chilling temperature is 40~150 ℃, and be 0.1~10 minute cooling time;
Biaxial tension when (3) said basement membrane being carried out vertical and horizontal, draft temperature are 40~120 ℃, and draw ratio is 1:8~1:9;
(4) basement membrane that stretched is at 20~100 ℃ of following retractions naturally, and the retraction time is 0.1~10 minute;
(5) after retraction was handled, again 100~150 ℃ of following thermal finalizations 0.1~10 minute, afterwards again through corona treatment, the voltage of corona treatment was 6000~10000V/m
2Processing time is 0.1~1 second, and rolling then obtains lithium ion battery separator; The weight percentage of additive is 0.001~20% in this lithium ion battery separator; The weight percentage of oxidation inhibitor is 0.001~1%, and the weight percentage of fire retardant is 0.001~1%, and surplus is a vistanex.
It is matrix that lithium ion battery separator provided by the invention adopts vistanex, makes through in this matrix, adding an amount of additive, oxidation inhibitor and fire retardant.Said additive is pass dressing agent and porosity conditioning agent, adds the pass that can make the lithium ion battery separator that makes behind this additive for type round, and helping electrolyte more passes through; After adding oxidation inhibitor, the chemical stability of the lithium ion battery separator that makes in organic electrolyte increases, and to strong oxidation material torpescence, the mechanical strength of barrier film can not decay and not produce impurity simultaneously; After adding fire retardant, barrier film can melt-combustion under hot conditions, makes to adopt the security performance of the lithium ion battery that battery diaphragm of the present invention makes to significantly improve.
Lithium ion battery separator of the present invention adopts stretching-retraction-heat setting method to make; (draw ratio is 1:8~1:9) in the preparation process, to have adopted big draw ratio; Carry out the nature retraction after the stretching, carry out thermal finalization afterwards again and handle, compare with existing stretching back direct heat typing treatment process; It is more regular that preparation method provided by the invention can make strand arrange; The mechanical strength of vertical, horizontal is uniformity more, possesses performances such as higher anti-ly pierce through, strain insulator is tight, and the high-temperature shrinkage rate of the lithium ion battery separator that the most important thing is to make significantly reduces (90 ℃ of following shrinkage<2%); Make the thermal stability of barrier film better, therefore improved the security performance of the lithium ion battery that uses this barrier film greatly.An important function of barrier film is used for intercepting both positive and negative polarity exactly; Prevent internal short-circuit of battery, but lithium ion battery especially high power capacity, powerful lithium ion battery can produce a large amount of heat in the course of the work, very easily cause the contraction distortion of lithium ion battery separator; Even possibly cause internal short-circuit of battery; Have a strong impact on the security performance of lithium ion battery, and adopted the high-temperature shrinkage rate of the lithium ion battery separator that preparation method of the present invention obtains significantly to reduce, when being heated, be difficult for contraction distortion; Thermal stability is better, has therefore improved the security performance of the lithium ion battery that uses this barrier film greatly.
After thermal finalization is handled, again battery diaphragm is carried out corona treatment, can further reduce the tension force of membrane surface on the one hand, thereby further prevent the contraction distortion of barrier film; Can increase the affinity of barrier film and electrode on the other hand, reduce the resistance of battery, reduce polarization of electrode, also help the modification processing of later stage barrier film.
The barrier film porosity of the lithium ion battery separator that the present invention makes is 35%~80%, and the aperture is 0.01~0.1 μ m, vertical, horizontal hot strength 80~250Mpa; 90 ℃ of following shrinkage<2%, thickness are 15~60 μ m, have even aperture distribution; Advantages such as the vertical, horizontal mechanical strength is high, and the high-temperature shrinkage rate is low, thermal stability is good, and the preparation method of lithium ion battery separator provided by the invention is simple; Pollution-free, suitability for industrialized production.
Embodiment
Embodiment 1
The composition of raw materials of the lithium ion battery separator of present embodiment is seen shown in the table 1.
The preparation method of present embodiment lithium ion battery separator may further comprise the steps:
(1) takes by weighing each raw material by the composition of raw materials shown in the table 1, earlier vistanex is joined heating and melting in the extruder, in extruder, add additive, oxidation inhibitor and fire retardant afterwards again, stir and melt extrude at 100 ℃;
(2) the curtain coating body and function chill roll cooling that step (1) is melt extruded obtains basement membrane, and chilling temperature is 40 ℃, and be 0.1 minute cooling time;
Biaxial tension when (3) said basement membrane being carried out vertical and horizontal, draft temperature are 40 ℃, and draw ratio is 1:8;
(4) basement membrane that stretched is at 20 ℃ of following retractions naturally, and the retraction time is 0.1 minute;
(5) after retraction was handled, again 100 ℃ of following thermal finalizations 0.1 minute, afterwards again through corona treatment, the voltage of corona treatment was 6000V/m
2, the processing time is 1 second, rolling then obtains lithium ion battery separator.
Embodiment 2
The composition of raw materials of the lithium ion battery separator of present embodiment is seen shown in the table 1.
The preparation method of present embodiment lithium ion battery separator may further comprise the steps:
(1) takes by weighing each raw material by the composition of raw materials shown in the table 1, earlier vistanex is joined heating and melting in the extruder, in extruder, add additive, oxidation inhibitor and fire retardant afterwards again, stir and melt extrude at 100 ℃;
(2) the curtain coating body and function chill roll cooling that step (1) is melt extruded obtains basement membrane, and chilling temperature is 40 ℃, and be 0.1 minute cooling time;
Biaxial tension when (3) said basement membrane being carried out vertical and horizontal, draft temperature are 40 ℃, and draw ratio is 1:8;
(4) basement membrane that stretched is at 20 ℃ of following retractions naturally, and the retraction time is 0.1 minute;
(5) after retraction was handled, again 100 ℃ of following thermal finalizations 0.1 minute, afterwards again through corona treatment, the voltage of corona treatment was 10000V/m
2, the processing time is 0.1 second, rolling then obtains lithium ion battery separator.
Embodiment 3
The composition of raw materials of the lithium ion battery separator of present embodiment is seen shown in the table 1.
The preparation method of present embodiment lithium ion battery separator may further comprise the steps:
(1) takes by weighing each raw material by the composition of raw materials shown in the table 1, earlier vistanex is joined heating and melting in the extruder, in extruder, add additive, oxidation inhibitor and fire retardant afterwards again, stir and melt extrude at 280 ℃;
(2) the curtain coating body and function chill roll cooling that step (1) is melt extruded obtains basement membrane, and chilling temperature is 150 ℃, and be 10 minutes cooling time;
Biaxial tension when (3) said basement membrane being carried out vertical and horizontal, draft temperature are 120 ℃, and draw ratio is 1:9;
(4) basement membrane that stretched is at 40 ℃ of following retractions naturally, and the retraction time is 2 minutes;
(5) after retraction was handled, again 150 ℃ of following thermal finalizations 1 minute, afterwards again through corona treatment, the voltage of corona treatment was 9000V/m
2, the processing time is 0.5 second, rolling then obtains lithium ion battery separator.
Embodiment 4
The composition of raw materials of the lithium ion battery separator of present embodiment is seen shown in the table 1.
The preparation method of present embodiment lithium ion battery separator may further comprise the steps:
(1) takes by weighing each raw material by the composition of raw materials shown in the table 1, earlier vistanex is joined heating and melting in the extruder, in extruder, add additive, oxidation inhibitor and fire retardant afterwards again, stir and melt extrude at 280 ℃;
(2) the curtain coating body and function chill roll cooling that step (1) is melt extruded obtains basement membrane, and chilling temperature is 150 ℃, and be 10 minutes cooling time;
Biaxial tension when (3) said basement membrane being carried out vertical and horizontal, draft temperature are 120 ℃, and draw ratio is 1:9;
(4) basement membrane that stretched is at 40 ℃ of following retractions naturally, and the retraction time is 2 minutes;
(5) after retraction was handled, again 150 ℃ of following thermal finalizations 1 minute, afterwards again through corona treatment, the voltage of corona treatment was 6000V/m
2, the processing time is 1 second, rolling then obtains lithium ion battery separator.
Embodiment 5
The composition of raw materials of the lithium ion battery separator of present embodiment is seen shown in the table 1.
The preparation method of present embodiment lithium ion battery separator may further comprise the steps:
(1) takes by weighing each raw material by the composition of raw materials shown in the table 1, earlier vistanex is joined heating and melting in the extruder, in extruder, add additive, oxidation inhibitor and fire retardant afterwards again, stir and melt extrude at 150 ℃;
(2) the curtain coating body and function chill roll cooling that step (1) is melt extruded obtains basement membrane, and chilling temperature is 60 ℃, and be 5 minutes cooling time;
Biaxial tension when (3) said basement membrane being carried out vertical and horizontal, draft temperature are 60 ℃, and draw ratio is 1:8;
(4) basement membrane that stretched is at 60 ℃ of following retractions naturally, and the retraction time is 5 minutes;
(5) after retraction was handled, again 120 ℃ of following thermal finalizations 5 minutes, afterwards again through corona treatment, the voltage of corona treatment was 10000V/m
2, the processing time is 1 second, rolling then obtains lithium ion battery separator.
Embodiment 6
The composition of raw materials of the lithium ion battery separator of present embodiment is seen shown in the table 1.
The preparation method of present embodiment lithium ion battery separator may further comprise the steps:
(1) takes by weighing each raw material by the composition of raw materials shown in the table 1, earlier vistanex is joined heating and melting in the extruder, in extruder, add additive, oxidation inhibitor and fire retardant afterwards again, stir and melt extrude at 150 ℃;
(2) the curtain coating body and function chill roll cooling that step (1) is melt extruded obtains basement membrane, and chilling temperature is 60 ℃, and be 5 minutes cooling time;
Biaxial tension when (3) said basement membrane being carried out vertical and horizontal, draft temperature are 120 ℃, and draw ratio is 1:9;
(4) basement membrane that stretched is at 40 ℃ of following retractions naturally, and the retraction time is 2 minutes;
(5) after retraction was handled, again 120 ℃ of following thermal finalizations 1 minute, afterwards again through corona treatment, the voltage of corona treatment was 6000V/m
2, the processing time is 0.2 second, rolling then obtains lithium ion battery separator.
Embodiment 7
The composition of raw materials of the lithium ion battery separator of present embodiment is seen shown in the table 1.
The preparation method of present embodiment lithium ion battery separator may further comprise the steps:
(1) takes by weighing each raw material by the composition of raw materials shown in the table 1, earlier vistanex is joined heating and melting in the extruder, in extruder, add additive, oxidation inhibitor and fire retardant afterwards again, stir and melt extrude at 200 ℃;
(2) the curtain coating body and function chill roll cooling that step (1) is melt extruded obtains basement membrane, and chilling temperature is 100 ℃, and be 1 minute cooling time;
Biaxial tension when (3) said basement membrane being carried out vertical and horizontal, draft temperature are 100 ℃, and draw ratio is 1:8;
(4) basement membrane that stretched is at 100 ℃ of following retractions naturally, and the retraction time is 10 minutes;
(5) after retraction was handled, again 150 ℃ of following thermal finalizations 10 minutes, afterwards again through corona treatment, the voltage of corona treatment was 6000V/m
2, the processing time is 0.1 second, rolling then obtains lithium ion battery separator.
Embodiment 8
The composition of raw materials of the lithium ion battery separator of present embodiment is seen shown in the table 1.
The preparation method of present embodiment lithium ion battery separator may further comprise the steps:
(1) takes by weighing each raw material by the composition of raw materials shown in the table 1, earlier vistanex is joined heating and melting in the extruder, in extruder, add additive, oxidation inhibitor and fire retardant afterwards again, stir and melt extrude at 200 ℃;
(2) the curtain coating body and function chill roll cooling that step (1) is melt extruded obtains basement membrane, and chilling temperature is 100 ℃, and be 1 minute cooling time;
Biaxial tension when (3) said basement membrane being carried out vertical and horizontal, draft temperature are 100 ℃, and draw ratio is 1:8;
(4) basement membrane that stretched is at 100 ℃ of following retractions naturally, and the retraction time is 10 minutes;
(5) after retraction was handled, again 150 ℃ of following thermal finalizations 10 minutes, afterwards again through corona treatment, the voltage of corona treatment was 10000V/m
2, the processing time is 0.1 second, rolling then obtains lithium ion battery separator.
Embodiment 9
The composition of raw materials of the lithium ion battery separator of present embodiment is seen shown in the table 1.
The preparation method of present embodiment lithium ion battery separator may further comprise the steps:
(1) takes by weighing each raw material by the composition of raw materials shown in the table 1, earlier vistanex is joined heating and melting in the extruder, in extruder, add additive, oxidation inhibitor and fire retardant afterwards again, stir and melt extrude at 100 ℃;
(2) the curtain coating body and function chill roll cooling that step (1) is melt extruded obtains basement membrane, and chilling temperature is 150 ℃, and be 0.1 minute cooling time;
Biaxial tension when (3) said basement membrane being carried out vertical and horizontal, draft temperature are 40 ℃, and draw ratio is 1:8;
(4) basement membrane that stretched is at 100 ℃ of following retractions naturally, and the retraction time is 1 minute;
(5) after retraction was handled, again 110 ℃ of following thermal finalizations 3 minutes, afterwards again through corona treatment, the voltage of corona treatment was 6000V/m
2, the processing time is 1 second, rolling then obtains lithium ion battery separator.
Embodiment 10
The composition of raw materials of the lithium ion battery separator of present embodiment is seen shown in the table 1.
The preparation method of present embodiment lithium ion battery separator may further comprise the steps:
(1) takes by weighing each raw material by the composition of raw materials shown in the table 1, earlier vistanex is joined heating and melting in the extruder, in extruder, add additive, oxidation inhibitor and fire retardant afterwards again, stir and melt extrude at 200 ℃;
(2) the curtain coating body and function chill roll cooling that step (1) is melt extruded obtains basement membrane, and chilling temperature is 50 ℃, and be 8 minutes cooling time;
Biaxial tension when (3) said basement membrane being carried out vertical and horizontal, draft temperature are 60 ℃, and draw ratio is 1:8;
(4) basement membrane that stretched is at 50 ℃ of following retractions naturally, and the retraction time is 6 minutes;
(5) after retraction was handled, again 110 ℃ of following thermal finalizations 10 minutes, afterwards again through corona treatment, the voltage of corona treatment was 10000V/m
2, the processing time is 0.1 second, rolling then obtains lithium ion battery separator.
Table? 1 Various embodiments of the lithium-ion battery separator material ratio
The detection data of the lithium ion battery separator that embodiment 1~10 makes are seen shown in the table 2.From table 2, can find out, the even aperture distribution of the lithium ion battery separator that the present invention makes, the vertical, horizontal mechanical strength is high, and the high-temperature shrinkage rate is low, thermal stability is good.
The detection data of the lithium ion battery separator that each embodiment of table 2 makes