CN102374821B - Rectification and guidance combined forced air cooling multi-tube cooler - Google Patents
Rectification and guidance combined forced air cooling multi-tube cooler Download PDFInfo
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- CN102374821B CN102374821B CN 201010259418 CN201010259418A CN102374821B CN 102374821 B CN102374821 B CN 102374821B CN 201010259418 CN201010259418 CN 201010259418 CN 201010259418 A CN201010259418 A CN 201010259418A CN 102374821 B CN102374821 B CN 102374821B
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- 238000001816 cooling Methods 0.000 title abstract description 16
- 239000007789 gas Substances 0.000 claims abstract description 15
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 20
- 239000003546 flue gas Substances 0.000 claims description 20
- 239000000428 dust Substances 0.000 abstract description 7
- 239000002245 particle Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000003517 fume Substances 0.000 abstract 2
- 238000005299 abrasion Methods 0.000 abstract 1
- 238000004134 energy conservation Methods 0.000 abstract 1
- 239000000779 smoke Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Separating Particles In Gases By Inertia (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种整流及导流组合式强制风冷多管冷却器,属空气冷却器技术领域。The invention relates to a rectification and diversion combined forced air-cooled multi-pipe cooler, which belongs to the technical field of air coolers.
背景技术Background technique
近年来,水泥、钢铁、冶金等行业采用多管冷却器对高温含尘烟气进行降温处理已十分普遍。多管冷却器是利用风管表面散热的原理,通过管内高温烟气与管外空气的热交换达到管内烟气降温的目的。多管冷却器分为自然对流风冷与强制风冷两种形式,相对于自然对流风冷,强制风冷采用轴流风机将冷空气以较高速度从管束外流过,因其热交换效果显著,烟气降温效果更好,且设备体积相对缩小而得到更广泛应用。但对于常规强制风冷多管冷却器而言,当高温含尘烟气首先高速进入多管冷却器上部集气箱后直接进入管束内部,势必造成冷却设备内部局部阻力骤然增加,同时含尘烟气中高浓度、高磨蚀性颗粒物,对集气箱及管束内壁造成严重冲刷,加速设备磨损、老化;随着外界环境温度的降低(如冬季),常规多管冷却器尽管可以通过减少轴流风机运行台数,实现节能目标,但含尘烟气仍须通过上部集气箱、管束,由下部灰斗出口排出,设备运行阻力仍然较高。In recent years, cement, iron and steel, metallurgy and other industries use multi-tube coolers to cool down high-temperature dusty flue gas, which has become very common. The multi-pipe cooler uses the principle of heat dissipation on the surface of the air pipe to achieve the purpose of cooling the flue gas in the pipe through the heat exchange between the high-temperature flue gas in the pipe and the air outside the pipe. Multi-tube coolers are divided into two forms: natural convection air cooling and forced air cooling. Compared with natural convection air cooling, forced air cooling uses axial flow fans to flow cold air through the tube bundle at a higher speed, because of its remarkable heat exchange effect , the flue gas cooling effect is better, and the equipment volume is relatively smaller and more widely used. However, for conventional forced air-cooled multi-tube coolers, when the high-temperature dust-laden flue gas first enters the upper gas collection box of the multi-tube cooler at high speed and then directly enters the inside of the tube bundle, it will inevitably cause a sudden increase in the local resistance inside the cooling equipment, and at the same time, the dust-laden smoke will High-concentration and highly abrasive particles in the air will cause serious erosion to the inner wall of the gas collection box and tube bundle, and accelerate equipment wear and aging; The number of operating units can achieve the goal of energy saving, but the dusty flue gas still has to pass through the upper gas collection box and tube bundle, and be discharged from the outlet of the lower ash hopper, so the running resistance of the equipment is still high.
发明内容Contents of the invention
本发明的目的在于针对现有技术之不足,提供一种结构合理,能有效改善进口气流流态,减少含尘烟气中大颗粒粉尘对冷却器的冲击磨损,降低冷却器运行阻力的整流及导流组合式强制风冷多管冷却器。The purpose of the present invention is to address the deficiencies of the prior art, to provide a rectification and rectifier with a reasonable structure, which can effectively improve the flow state of the inlet airflow, reduce the impact and wear of the cooler by the large particles of dust in the dusty flue gas, and reduce the running resistance of the cooler. Diversion combined forced air-cooled multi-tube cooler.
其技术方案是:一种整流及导流组合式强制风冷多管冷却器,包括箱体、灰斗、管束单元、集气箱和轴流风机,其特征在于:相邻的两个灰斗的外侧顶部分别设有进风管道和出风管道;进风管道内安装有由多片翅片构成的横截面呈栅格状的烟气整流装置;进风管道与灰斗的结合部安装有气动百叶窗式导流装置;其特征在于:箱体上部的集气箱内由第一翻板阀分隔为两个相对独立的空间,分别与相邻的两个管束单元相对应;相邻的两个灰斗的结合部安装有第二翻板阀。Its technical solution is: a rectification and flow diversion combined forced air-cooled multi-tube cooler, including a box body, an ash hopper, a tube bundle unit, a gas collection box and an axial flow fan. It is characterized in that: two adjacent ash hoppers The outer top of the outside is provided with an air inlet duct and an air outlet duct respectively; the air inlet duct is equipped with a flue gas rectification device with a grid-shaped cross-section composed of multiple fins; the joint between the air inlet duct and the ash hopper is installed Pneumatic louver-type deflector; it is characterized in that: the air collecting box on the upper part of the box is divided into two relatively independent spaces by the first flap valve, corresponding to the two adjacent tube bundle units respectively; the adjacent two A second flap valve is installed at the junction of the two ash hoppers.
其技术效果是:由于将进入冷却器的含尘烟气的进风管道改设在两个相邻灰斗一侧的上端,并在进风管道内设置烟气整流装置和导流装置,从而有效的改善了进风气流的流态,降低了冷却器的运行阻力,减少了含尘烟气中大颗粒粉尘对冷却器的冲击磨损,延长了集气箱和管束的使用寿命,避免了现有冷却器中的含尘烟气直接从集气箱进入管束内部,造成的运行阻力大,含尘烟气中高浓度、高磨蚀性颗粒物,对集气箱及管束内壁的冲击、磨损等问题。具有结构简单、经济适用、环保节能和冷却效果好等特点。Its technical effect is: because the air inlet duct of the dusty flue gas entering the cooler is changed to the upper end of two adjacent ash hopper sides, and a flue gas rectification device and a flow guide device are arranged in the air inlet duct, thereby It effectively improves the flow state of the air inlet airflow, reduces the running resistance of the cooler, reduces the impact and wear of the cooler by the large particles of dust in the dusty flue gas, prolongs the service life of the gas collection box and the tube bundle, and avoids the The dust-laden flue gas in the cooler directly enters the tube bundle from the gas collecting box, causing large running resistance, high concentration and high abrasive particles in the dust-laden flue gas, impact and wear on the inner wall of the gas collecting box and the tube bundle, etc. The utility model has the characteristics of simple structure, economy and applicability, environmental protection and energy saving, good cooling effect and the like.
附图内容Attached content
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为整流装置示意图。Figure 2 is a schematic diagram of the rectification device.
具体实施方式Detailed ways
如图1、2所示,一种整流及导流组合式强制风冷多管冷却器,包括箱体、灰斗、管束单元、集气箱和轴流风机。相邻的两个灰斗1的外侧顶部分别设有进风管道6和出风管道5。进风管道为自上而下渐扩式的进风管道,其内安装有由多片翅片构成的横截面呈栅格状的烟气整流装置61,对进入冷却器的高速高温含尘烟气预先进行整流,以改善进风气流流态,降低局部阻力。进风管道与灰斗的结合部安装有气动百叶窗式导流装置62,使含尘烟气中较大颗粒的粉尘直接落入灰斗,以减少其对后续的冷却器管束和集气箱3的冲击、磨损。As shown in Figures 1 and 2, a rectification and diversion combined forced air-cooled multi-tube cooler includes a box body, an ash hopper, a tube bundle unit, a gas collection box and an axial flow fan. The outer tops of two adjacent ash hoppers 1 are respectively provided with an
箱体上部的集气箱3内由翻板阀7分隔为两个相对独立的空间,分别与相邻的两个管束单元2相对应。相邻灰斗的结合部也安装有翻板阀7。The air collecting box 3 on the upper part of the box body is divided into two relatively independent spaces by the flap valve 7, corresponding to the two adjacent tube bundle units 2 respectively. A flap valve 7 is also installed at the junction of adjacent ash hoppers.
其工作过程是:当对高温烟气进行常规冷却时,打开多管冷却器上部集气箱3内的翻板阀7,并关闭下部相邻灰斗1结合部的翻板阀,高温含尘烟气先经过进风管道6内的整流装置61,改善进风气流流态,并通过进风管道5与灰斗结合部的气动百叶窗式导流装置62,对含尘烟气中大颗粒的粉尘进行预收集,以减少其对后续的冷却器管束和集气箱的冲击、磨损。含尘烟气进入灰斗后,由于相邻灰斗结合部的翻板阀是关闭的,故改向向上进入一侧的管束单元2,由轴流风机4对其进行冷却;冷却后的含尘烟气通过管束进入该侧管束单元顶端的集气箱,再穿过设置在集气箱内的翻板阀,进入另一侧相邻的管束单元Its working process is: when performing conventional cooling of high-temperature flue gas, open the flap valve 7 in the upper gas collection box 3 of the multi-tube cooler, and close the flap valve at the junction of the adjacent ash hopper 1 at the lower part. The flue gas first passes through the rectifying device 61 in the
进行再冷却,最终由设置在相邻灰斗上的出风管道5排出。After recooling, it is finally discharged from the
当外界环境温度能够满足自然冷却所需温度时,则可停运轴流风机4,关闭集气箱3内的翻板阀7,并打开相邻灰斗结合部的翻板阀,含尘烟气从进风管道进入冷却器后,通过整流和导流后,直接从相邻灰斗的出风管道排出。When the external ambient temperature can meet the temperature required for natural cooling, the axial flow fan 4 can be stopped, the flap valve 7 in the gas collection box 3 can be closed, and the flap valve at the joint of the adjacent ash hopper can be opened to remove dust and smoke. After the air enters the cooler from the air inlet pipe, after rectification and diversion, it is directly discharged from the air outlet pipe of the adjacent ash hopper.
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CN 201010259418 CN102374821B (en) | 2010-08-16 | 2010-08-16 | Rectification and guidance combined forced air cooling multi-tube cooler |
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CN 201010259418 CN102374821B (en) | 2010-08-16 | 2010-08-16 | Rectification and guidance combined forced air cooling multi-tube cooler |
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CN102374821B true CN102374821B (en) | 2013-05-08 |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN105318740A (en) * | 2015-11-12 | 2016-02-10 | 无锡市豫达换热器有限公司 | Compact heat exchanger adopting dust prevention and explosion prevention technology |
EP3457071B1 (en) * | 2017-09-18 | 2023-05-17 | Valeo Autosystemy SP. Z.O.O. | A protection device for a heat exchanger |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2508129Y (en) * | 2001-11-30 | 2002-08-28 | 吴江宝带除尘有限公司 | Plate type forced air cooler |
CN2924453Y (en) * | 2006-04-21 | 2007-07-18 | 施志伟 | Furnace dust spraying-evaporating-cooling cloth-bag dust-removing device |
CN101476736A (en) * | 2008-12-22 | 2009-07-08 | 西安热工研究院有限公司 | Zag flue flow equalizing apparatus |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2508129Y (en) * | 2001-11-30 | 2002-08-28 | 吴江宝带除尘有限公司 | Plate type forced air cooler |
CN2924453Y (en) * | 2006-04-21 | 2007-07-18 | 施志伟 | Furnace dust spraying-evaporating-cooling cloth-bag dust-removing device |
CN101476736A (en) * | 2008-12-22 | 2009-07-08 | 西安热工研究院有限公司 | Zag flue flow equalizing apparatus |
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