CN102374355A - Online electrofusion-connective saddle-shaped bypass pipe joint of PE (Polyethylene) pipeline - Google Patents
Online electrofusion-connective saddle-shaped bypass pipe joint of PE (Polyethylene) pipeline Download PDFInfo
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- CN102374355A CN102374355A CN2011103541871A CN201110354187A CN102374355A CN 102374355 A CN102374355 A CN 102374355A CN 2011103541871 A CN2011103541871 A CN 2011103541871A CN 201110354187 A CN201110354187 A CN 201110354187A CN 102374355 A CN102374355 A CN 102374355A
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- saddle
- pipe
- punching cutter
- pressing plate
- punching
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Abstract
The invention discloses an online electrofusion-connective saddle-shaped bypass pipe joint of a PE (Polyethylene) pipeline, comprising a top cover, a seal ring, a punching cutter, a pipe body, a heating plate, bolts and a pressing plate. The pipe body is a vertical and horizontal three-way pipe, the punching cutter is spirally arranged in a vertical pipe, the lower end of the vertical pipe is provided with a saddle matched with the outer wall of a main pipe, a horizontal bypass pipe is arranged at one side of the waist of the vertical pipe, and the seal ring is respectively embedded in the inner end surface of the top cover and the outer wall of a porthole on the pipe body to form a double-sealing structure. The punching cutter is in a cylindrical structure, and cutting edges are uniformly distributed on the circumference of the end surface of an outer ring facing downward. One end of the pressing plate is a clamping end, the other end of the pressing plate is a connecting end, the clamping end is provided with a locking buckle to be matched with a locking buckle hole in the saddle to form a fast-assembling structure, and the connecting end is provided with screw holes matched with the bolts on the saddle to lock the pipe body. The punching cutter provided by the invention forms extrusion during punching, so that no cuttings are generated; medium in the main pipe is not polluted by adopting online punching; and cut blocks move upwards along with the punching cutter so as to be impossible to fall in the main pipe.
Description
Technical field
The present invention relates to a kind of PE pipe connecting structure, specifically, the present invention relates to the online electric smelting of a kind of PE pipeline and connect saddle type side-port nipple.
Background technique
PE pipe with the polythene material manufacturing has very high compressive strength and anti-corrosion capability, and easy to connect, reliable, and contemporary civilian water delivery, gas pipeline generally use the PE pipe.Be responsible in the pipe network along the line and supply water or air feed to the user through drawing arm; Usually adopt two kinds of technology to realize that arm is connected with the person in charge in the engineering; Most common technique is to confirm to preset threeway on the position the person in charge, and another kind is after being responsible for laying, to connect saddle type side-port nipple according to the newly-increased requirement of user through electric smelting.These two kinds of bypass arm interconnection techniques are all very ripe, can accomplish to be tightly connected as required.But; The former reserves threeway by specified position when be responsible for laying, the connection state of perhaps cutting off the water, stop the supple of gas or steam the person in charge under is because of water delivery, the gas pipeline of same pipe network relates to huge numbers of families; Do not allow anyone person in charge that arbitrarily stops, constitute newly-increased arm connection inconvenience thus.It is a kind of bypass tube of online connection that existing electric smelting connects saddle type side-port nipple; Need not be responsible for and cut off the water or stop the supple of gas or steam and just can realize that arm connects, existing technology is easy to connect, reliable, mobility strong; Instantaneity is good, influences other users on the same person in charge when avoiding the arm connection.However, in use still existence is not enough for existing technology, and for example on the arm mounting point, getting through the hole of being responsible for wall formation has overlap, and the stripping and slicing delocalization of cutting-out is prone to fall into interior being washed away by medium of the person in charge and causes downstream line to stop up.In addition, when getting through the person in charge, produce smear metal, smear metal is along with media flow in the pipe flow to downstream user, and smear metal is prone to cause the pipeline corollary equipment of downstream user malfunctioning.
Summary of the invention
The present invention is primarily aimed at the deficiency of existing technology, propose a kind of rational in infrastructure, connect convenient, sealing is reliable, it is sliding to get through the hole marginal ray of being responsible on the wall, punching does not produce the online electric smelting of PE pipeline of the stripping and slicing location of smear metal and cutting-out keeping somewhere and connects saddle type side-port nipple.
The present invention realizes technical goal through following technical proposals.
The online electric smelting of PE pipeline connects saddle type side-port nipple, and it comprises top cover, seal ring, punching cutter, body, heater band, bolt and pressing plate.Said body is three-way pipe member in length and breadth; The vertical tube inner chamber is a tapped hole; The punching cutter of down-bite jaw and vertical tube interior threaded hole screw fit constitute axially screw-in perforation structure, and vertical tube waist one side is provided with horizontal bypass tube, and the vertical tube bottom is provided with the semicircle saddle perpendicular with bypass tube; Saddle inwall ring vertical tube endoporus down is embedded with heater band, and the saddle dual-side is respectively equipped with the through hole of hasp hole and construction bolt.Its improvements are: said punching cutter is the cutter of cylindrical structure, and inner hole wall is provided with screw thread, is uniformly distributed with 3～6 one down on the outer shroud end face circumference along tilting cutting edge, and the lead angle λ that cutting edge oblique angle α equals the endoporus internal thread is 5 °～7 °; Said pressing plate is semicircle hollow out member; One end is the screens end; The other end is a connecting end; Platen width is more than or equal to the diameter of punching cutter, and the screens end is provided with hasp and cooperates formation INSERTTYPE quick fixation structure with hasp hole on the saddle, and connecting end is provided with screw and is installed in that bolt locks body on the saddle.Said seal ring is inlaid in aperture outer wall on top cover interior edge face and the body respectively, and top cover is tightened onto on the body aperture and forms axially and double sealing structure radially.
Further improve as the present invention, be provided with two hasps on the width direction at pressing plate screens end and cooperating with two hasp holes on the saddle, connecting end is provided with two bolts installing on pair tapped holes and the saddle and cooperates.
The present invention compared with prior art has following good effect:
1, the riser upper end of top cover and body adopts the double sealing structure, and sealing is reliable;
2, the cutting edge of punching cutter is for cutting sth. askew into structure, and the stripping and slicing periphery is revolved and is extruded into outside thread when being responsible for the wall punching, does not produce smear metal; Medium is not contaminated in being responsible in the work progress; The stripping and slicing of downcutting cooperates the location with the cutter inner hole thread that punches, and guarantees to be responsible for unimpeded, and downstream user is unaffected;
3, the saddle of pressing plate and body lower end adopts the hasp type insert structure, is convenient to quick-acting and quick-discharging, improves efficiency of construction.
Description of drawings
Fig. 1 is a structural profile schematic representation of the present invention.
Fig. 2 is the right elevation of Fig. 1.
Fig. 3 is the perforated knife structure schematic representation.
Fig. 4 is the pressing plate schematic perspective view.
Fig. 5 is the local enlarged diagram in Figure 1A place.
Embodiment
According to accompanying drawing and combine embodiment, the present invention is described further below.
The online electric smelting of PE pipeline shown in Figure 1 connects saddle type side-port nipple, and it comprises top cover 1, seal ring 2, punching cutter 3, body 4, heater band 5, bolt 6 and pressing plate 7.Said body 4 is three-way pipe member in length and breadth, and the vertical tube inner chamber is a tapped hole, and the punching cutter 3 of down-bite jaw constitutes with vertical tube interior threaded hole screw fit and axially screws in perforation structure, implements punching to underspin, upwards is threaded to top collection punching cutter 3.Body 4 vertical tube waist right sides are provided with horizontal bypass tube, and the vertical tube bottom is provided with the semicircle saddle perpendicular with bypass tube, and saddle inwall ring vertical tube endoporus down is embedded with heater band 5, and the saddle dual-side is respectively equipped with the through hole of hasp hole and construction bolt 6.Ride on person in charge's outer wall with saddle when body 4 is installed, saddle inwall radius equals to be responsible for 8 radius value.Said pressing plate 7 is semicircle hollow out member, and an end is the screens end, and the other end is a connecting end.It is Φ 160mm that present embodiment is responsible for 8 bores, and the bypass tube bore is Φ 110mm, and punching cutter 3 cutting edge external diameters are Φ 90mm.Connect reliably in order to reach pressing plate 7, present embodiment center platen 7 is wide to be 70mm, and the screens end is provided with two hasps and cooperates with two hasp holes of saddle on width direction, and connecting end is provided with two bolts 6 installing on two tapped holes and the saddle equally and cooperates.Pressing plate 7 places when installing and is responsible on the 8 Lower Half outer walls, and the hasp with the screens end is inserted in the hasp hole on the saddle earlier, the bolt 6 locking connecting ends of screwing again, and this kind plug in construction is convenient to quick-acting and quick-discharging, improves efficiency of construction.Punching is a key technology of the present invention on 8 outer walls being responsible for; Punching cutter 3 is the cutter of cylindrical structure; Be uniformly distributed with 3～6 one down on the outer shroud end face circumference along tilting cutting edge; The lead angle λ that cutting edge oblique angle α equals the vertical tube internal thread is 5 °～7 °, and present embodiment is provided with 4 cutting edges, and cutting edge oblique angle α is 5 °.Punching cutter 3 is being responsible for the sliding non-trimming of hole marginal ray that punching forms on 8 walls; The stripping and slicing periphery that downcuts is revolved is extruded into outside thread; Punching does not produce smear metal, and it is not contaminated to be responsible for 8 interior media in the work progress, and the stripping and slicing of cutting-out is along moving the location on the punching cutter inner hole thread; Guarantee to be responsible for 8 unimpeded, downstream user is unaffected.Said seal ring 2 is inlaid in aperture outer wall on top cover 1 interior edge face and the body 4 respectively, and top cover 1 is tightened onto on the body 4 aperture and forms axially and double sealing structure radially.
During the actual use of the present invention, earlier with the saddle of body 4 be responsible for 8 outer walls and cooperate, pressing plate 7 is installed is then realized that the bodys 4 and the person in charge 8 locate; Connect electro-fusion welding machine electric heating piece 5 heating are realized body 4 and the fusing of the 8 knot faces of person in charge; In time cut away power supply, treat that fusion zone cooling is integrally formed after, screw off top cover 1; Use the downward turn punching of Allen wrench cutter 3 to implement punching; Punching finishes the back, and upwards turn punching cutter 3 is to original position, and the stripping and slicing of cutting-out moves in the lump with punching cutter 3, screws on top cover 1 at last and realizes being tightly connected.
Claims (2)
1. the online electric smelting of PE pipeline connects saddle type side-port nipple, and it comprises top cover (1), seal ring (2), punching cutter (3), body (4), heater band (5), bolt (6) and pressing plate (7); Said body (4) is three-way pipe member in length and breadth; The vertical tube inner chamber is a tapped hole; The punching cutter (3) of down-bite jaw constitutes axially screw-in perforation structure with vertical tube interior threaded hole screw fit, and vertical tube waist one side is provided with horizontal bypass tube, and the vertical tube bottom is provided with the semicircle saddle perpendicular with bypass tube; Saddle inwall ring vertical tube endoporus down is embedded with heater band (5), and the saddle dual-side is respectively equipped with the through hole of hasp hole and construction bolt (6); It is characterized in that: said punching cutter (3) is the cutter of cylindrical structure, and inner hole wall is provided with screw thread, is uniformly distributed with 3～6 one down on the outer shroud end face circumference along tilting cutting edge, and the lead angle λ that cutting edge oblique angle α equals the endoporus internal thread is 5 °～7 °; Said pressing plate (7) is semicircle hollow out member; One end is the screens end; The other end is a connecting end; Pressing plate (7) width is more than or equal to the diameter of punching cutter (3), and the screens end is provided with hasp and cooperates formation INSERTTYPE quick fixation structure with hasp hole on the saddle, and connecting end is provided with screw and is installed in bolt on the saddle (6) and locks body (4); Said seal ring (2) is inlaid in top cover (1) interior edge face and body (4) respectively and goes up the aperture outer wall, and top cover (1) is tightened onto body (4) and goes up the aperture and form axially and double sealing structure radially.
2. the online electric smelting of PE pipeline according to claim 1 connects saddle type side-port nipple; It is characterized in that: said pressing plate (7) screens end cooperates with two hasp holes on the saddle being provided with two hasps on the width direction, and connecting end is provided with two bolts (6) of installing on pair tapped holes and the saddle and cooperates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103541871A CN102374355A (en) | 2011-11-03 | 2011-11-03 | Online electrofusion-connective saddle-shaped bypass pipe joint of PE (Polyethylene) pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103541871A CN102374355A (en) | 2011-11-03 | 2011-11-03 | Online electrofusion-connective saddle-shaped bypass pipe joint of PE (Polyethylene) pipeline |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102374355A true CN102374355A (en) | 2012-03-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103541871A Pending CN102374355A (en) | 2011-11-03 | 2011-11-03 | Online electrofusion-connective saddle-shaped bypass pipe joint of PE (Polyethylene) pipeline |
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|---|---|
| CN (1) | CN102374355A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104819356A (en) * | 2015-03-23 | 2015-08-05 | 浙江庆发管业科技有限公司 | Valve-carried PE hot melting saddle type bypass and mounting process |
| CN105953016A (en) * | 2016-06-25 | 2016-09-21 | 中山市美图塑料工业有限公司 | Connector for enabling plastic pipe to become T-branch pipe through rapid connection |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1190609A (en) * | 1996-11-30 | 1998-08-19 | 弗利亚特克公司 | Hole drilling device |
| CN2514957Y (en) * | 2001-11-19 | 2002-10-09 | 北京嘉润恒健康饮水环保工程设备有限公司 | Tool for water on installation of valve |
| CN2703181Y (en) * | 2004-06-08 | 2005-06-01 | 吴宏干 | Saddle bypass for gas fuel pipeline |
| CN2705688Y (en) * | 2004-04-29 | 2005-06-22 | 浙江中财管道科技股份有限公司 | Novel plastic saddle shape pipe fitting |
| CN1789775A (en) * | 2004-12-15 | 2006-06-21 | 科尼克斯工业有限公司 | A tapping saddle |
| CN2797835Y (en) * | 2005-06-07 | 2006-07-19 | 南塑建材塑胶制品（深圳）有限公司 | Connection by-pass for branch tube during working without interruption of gas or water |
| CN202302530U (en) * | 2011-11-03 | 2012-07-04 | 科思茂(江苏)管业有限公司 | On-line electrofusion-jointing saddle-type bypass pipe joint for PE pipeline |
-
2011
- 2011-11-03 CN CN2011103541871A patent/CN102374355A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1190609A (en) * | 1996-11-30 | 1998-08-19 | 弗利亚特克公司 | Hole drilling device |
| CN2514957Y (en) * | 2001-11-19 | 2002-10-09 | 北京嘉润恒健康饮水环保工程设备有限公司 | Tool for water on installation of valve |
| CN2705688Y (en) * | 2004-04-29 | 2005-06-22 | 浙江中财管道科技股份有限公司 | Novel plastic saddle shape pipe fitting |
| CN2703181Y (en) * | 2004-06-08 | 2005-06-01 | 吴宏干 | Saddle bypass for gas fuel pipeline |
| CN1789775A (en) * | 2004-12-15 | 2006-06-21 | 科尼克斯工业有限公司 | A tapping saddle |
| CN2797835Y (en) * | 2005-06-07 | 2006-07-19 | 南塑建材塑胶制品（深圳）有限公司 | Connection by-pass for branch tube during working without interruption of gas or water |
| CN202302530U (en) * | 2011-11-03 | 2012-07-04 | 科思茂(江苏)管业有限公司 | On-line electrofusion-jointing saddle-type bypass pipe joint for PE pipeline |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104819356A (en) * | 2015-03-23 | 2015-08-05 | 浙江庆发管业科技有限公司 | Valve-carried PE hot melting saddle type bypass and mounting process |
| CN104819356B (en) * | 2015-03-23 | 2017-05-31 | 浙江庆发管业科技有限公司 | Carry valve PE hot melt saddle bypass and mounting process |
| CN105953016A (en) * | 2016-06-25 | 2016-09-21 | 中山市美图塑料工业有限公司 | Connector for enabling plastic pipe to become T-branch pipe through rapid connection |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120314 |
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| WD01 | Invention patent application deemed withdrawn after publication |