A kind of SCR catalytic converter that is used for the diesel engine vent gas processing
Technical field
The present invention relates to diesel exhaust aftertreatment system field, relate to the SCR catalyst converter that diesel engine vent gas is handled in particular.
Background technique
Diesel engine is all having remarkable advantages than petrol engine aspect power character, Economy and the reliability, particularly CO
2Discharge lowly, its purposes expands on all kinds of vehicles gradually.But it is nitrogen oxide (NO that there is maximum problem in diesel engine
x) and particulate matter (PM) discharging seriously.Along with Chinese emission control regulations are more and more tighter, and homemade DENG performance and oil product problem, depend the emission controls by improving combustion measure alone and seem unable to do what one wishes, therefore be necessary to take the outer after-treatment device of machine to reach emissions object.
Diesel motor exhaust SCR technology (SCR) is the outer post-processing technology of a kind of machine of vehicle diesel engine, can effectively improve diesel engine NO
xDischarging, and insensitive to the diesel oil sulphur content.This technology is through spraying into certain density urea liquid, the NH that after pyrolysis (reaction 1) and hydrolysis (reaction 2), produces in outlet pipe
3And NO
xReduction reaction (reaction 3-5) takes place in catalytic converter, with NO
xBe converted into H
2O and N
2
(NH
2)
2CO→NH
3+HNCO (1)
H
2O+HNCO→NH
3+CO
2 (2)
4NO+4NH
3+O
2→4N
2+6H
2O (3)
2NH
3+NO+NO
2→2N
2+3H
2O (4)
6NO
2+8NH
3→7N
2+12H
2O (5)
For the main evaluation index of the SCR catalytic converter that is used for the diesel engine vent gas processing, can estimate by following index:
1, the distribution of fluid between each catalyst carrier and the flow uniformity value of each catalyst carrier front-end face.
Improve the mass flow distribution of tail gas between each catalyst carrier, help improving the utilization ratio of carried catalyst, improve the transformation efficiency of catalyzer; Help reducing the pressure loss of air-flow on catalyst carrier; Help catalyst carrier and reach initiation temperature faster.
2, the pressure loss of system
A part of whole vent systems during the pressure loss of catalytic converter, the pressure loss that reduces catalytic converter helps reducing the back pressure of vent systems, thereby helps improving the performance of motor.
3, air speed
The size of air speed has been reacted the waiting time of air-flow on catalyst carrier.Air speed is more little, and the waiting time of air-flow in catalyst carrier is long more, and transformation efficiency is just high more.
4, acoustic insertion loss
Summary of the invention
The object of the invention is to provide the mixed performance of a kind of good flowing properties, exhaust and urea good, crushing is moderate, and has certain noise elimination function, is used for the SCR catalytic converter that diesel engine vent gas is handled.
For realizing above purpose, the technological scheme that this patent adopts is:
A kind of SCR catalytic converter that is used for the diesel engine vent gas processing; Comprise housing, right baffle-plate, right baffle plate, gas inlet pipe, gas backstreaming pipe, gas outlet tube and one or more catalyst carrier assembly that laterally arranges; Left baffle is installed in the housing at interval, and housing is separated into the air-inlet cavity in left side, the mixing chamber of centre and the outlet chamber on right side; Right baffle-plate is separated air-inlet cavity and mixing chamber, and right baffle-plate is provided with a plurality of perforates, can air-inlet cavity and mixing chamber be communicated with; Right baffle plate is separated mixing chamber and outlet chamber; Gas inlet pipe is inserted in the housing from the housing left side, passes right baffle-plate, is connected with right baffle plate sealing, and gas inlet pipe is opened many row's apertures in the mixing chamber position; The gas backstreaming pipe inserts from right baffle-plate top and places in the described mixing chamber, and is connected with right baffle plate sealing, opens many row's apertures on the described gas backstreaming pipe; The gas steam outlet pipe inserts housing from the housing right side; Described catalyst carrier assembly is arranged in the mixing chamber; Its axial and gas inlet tube parallel to an axis; And be connected between right baffle-plate and the right baffle plate; Be communicated with air inlet, two chambeies of giving vent to anger respectively, described each catalyst carrier assembly comprises at least one carrier, is coated on the outer liner of carrier and is coated on the outer shell of liner that described carrier is provided with many axial passages that run through both ends of the surface.
According to the present invention, be provided with one or more catalyst carrier assemblies that laterally arrange in the described mixing chamber, described each catalyst carrier assembly comprises the carrier of two or more series connection.Shell and liner can be protected and holding carrier in the catalyst carrier assembly, prevent that carrier lost efficacy at work.
According to the present invention, described each catalyst carrier is cylindrical structural, and is provided with many parallel channels that run through both ends of the surface vertically, and the internal surface of each passage is provided with catalyst coat.Described catalyzer is that zeolite based catalysts or scherbinaite are catalyst based.Axial passage on the described carrier is a straight way.
A kind of SCR catalytic converter that diesel engine vent gas is handled that is used for of the present invention; Gas inlet pipe is connected with diesel engine exhaust; Diesel engine exhaust and urea get into gas inlet pipe after the aperture on it gets into mixing chamber, and gas and urea mix in mixing chamber, then the aperture entering air-inlet cavity from the right baffle-plate; Get into outlet chamber through each axial passage in the carrier again, discharge from tail pipe through gas outlet tube at last.
A kind of SCR catalytic converter that diesel engine vent gas is handled that is used for of the present invention, the structure of air-inlet cavity, mixing chamber, gas inlet pipe and gas reflow pipe can guarantee that urea and exhaust have enough spaces to mix.The present invention has the advantage that mixed performance is good, crushing is moderate and the characteristics of good flowing properties, exhaust and urea, and has the effect of certain noise elimination.
Fig. 1 is a kind of overall structure schematic representation that is used for the SCR catalytic converter of diesel engine vent gas processing of the present invention.
Fig. 2 is the top plan view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
Fig. 4 is the structural representation of one group of catalyst carrier assembly of the present invention.
Fig. 5 is the enlarged view at B place among Fig. 4.
Fig. 6 is the enlarged view at C place among Fig. 4.
Wherein: the 1-air-inlet cavity; The 2-mixing chamber; The 3-outlet chamber; The 4-housing; The 5-right baffle-plate; The 6-gas inlet pipe; 7-catalyst carrier assembly; 8-gas backstreaming pipe; The right baffle plate of 9-; The 10-gas outlet tube; Aperture on the 61-gas inlet pipe; 71,73-catalyst carrier; 72,74-catalyst carrier assembly liner; 75-catalyst carrier package shell; The aperture of 81-gas backstreaming pipe.
Embodiment
Referring to Fig. 1 and Fig. 2; A kind of SCR catalytic converter that is used for the diesel engine vent gas processing; Comprise air-inlet cavity 1, mixing chamber 2, outlet chamber 3, housing 4, right baffle-plate 5, gas inlet pipe 6, catalyst carrier assembly 7, gas backstreaming pipe 8,, right baffle plate 9, gas outlet tube 10.Right baffle-plate 5 is installed in the housing 4 with right baffle plate 9 at interval, and housing 4 is separated into air-inlet cavity 1, mixing chamber 2 and outlet chamber 3; Right baffle-plate 5 is separated air-inlet cavity 1 and mixing chamber 2, and right baffle-plate 5 is provided with a plurality of perforates, can air-inlet cavity 1 and mixing chamber 2 be communicated with; Right baffle plate 9 is separated mixing chamber 2 and outlet chamber 3; Gas inlet pipe 6 is inserted in the housing from top, housing left side, passes right baffle-plate 5, is connected with right baffle plate 9 sealings, and gas inlet pipe 6 is opened many row's apertures 61 in the mixing chamber position; Gas backstreaming pipe 8 inserts from right baffle-plate top and is placed in the described mixing chamber 2, and is connected with right baffle plate sealing, and opens many row's apertures 81 on the gas backstreaming pipe 8; Gas outlet tube 10 inserts housing from bottom, housing right side; Catalyst carrier assembly 7 is arranged in the mixing chamber, its axial and gas inlet tube parallel to an axis, and be connected between right baffle-plate 5 and the right baffle plate 9, be communicated with air-inlet cavity 1 and outlet chamber 3 respectively.
Referring to Fig. 4, catalyst carrier assembly 7 comprises carrier 71,73, is coated on the outer liner 72,74 of carrier and is coated on the outer shell 75 of liner.Described catalyst carrier assembly 7 is in series by two catalyst carriers 71,73; Described each catalyst carrier 71,73 outer 72,74 coating of liner of suppressed by vector respectively, catalyst carrier package shell 75 connects catalyst carrier 71,73 and liner 72,74 and coating.Described each catalyst carrier 71,73 is cylindrical structural, and it is axially arranged with many parallel channels 711,731 that connect both ends of the surface, and the internal surface of each passage is provided with catalyst coat.Shell and liner can be protected and holding carrier, prevent that carrier lost efficacy at work.
The working principle that the present invention is used for the SCR catalytic converter of diesel engine vent gas processing can combine Fig. 1 and Fig. 2 to explain as follows:
Gas inlet pipe 6 is connected with diesel engine exhaust through flange; Diesel engine exhaust gets into gas inlet pipe 6, and gets into mixing chamber 2 through the aperture of gas inlet pipe 6, and gas and urea mix in mixing chamber 2; Get into gas backstreaming pipe 8 through the aperture on the gas backstreaming pipe 8 81; Get into air-inlet cavity 1 through the aperture on the right baffle-plate 5 then, get into outlet chamber 3 again and through each parallel channels 711,731 in the carrier 7, discharge from tail pipe through gas outlet tube 10 at last.