CN102373635A - Steel wire rope splicing machine - Google Patents
Steel wire rope splicing machine Download PDFInfo
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- CN102373635A CN102373635A CN2011103459152A CN201110345915A CN102373635A CN 102373635 A CN102373635 A CN 102373635A CN 2011103459152 A CN2011103459152 A CN 2011103459152A CN 201110345915 A CN201110345915 A CN 201110345915A CN 102373635 A CN102373635 A CN 102373635A
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- steel wire
- wire rope
- rope
- pointed cone
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Abstract
The invention discloses a steel wire rope splicing machine, which comprises a work table, a rope blocking vertical plate, a flat sharp cone and a rotating shaft support frame, wherein a sharp cone support frame is fixedly arranged on the work table, a shaft sleeve is connected onto the sharp cone support frame through a screw bolt, a sharp head of the flat sharp cone is sheathed into the shaft sleeve, a rod system pulling fork is clamped in a groove arranged at the tail end of the flat sharp cone, the rope blocking vertical plate is arranged on the work table and is positioned on the same straight line with the flat sharp cone, the tail end of the rod system pulling fork is fixedly connected onto a fulcrum rotating shaft, the tail end of a pedal is fixedly connected onto the fulcrum rotating shaft, the fulcrum rotating shaft is connected onto the rotating shaft support frame through a shaft, the two support frames are welded at the bottom surface of the work table, and the rotating support frame is arranged on one support frame through screw bolts. The steel wire rope splicing machine has the advantages that the labor is saved, high speed, convenience and safety are realized, and the efficiency is high. A rope core of a spliced steel wire rope is not damaged, the splicing position is flat and smooth, the appearance is attractive, the splicing requirement is met, the regulation standard is reached, the manufacture is simple, the cost is low, and the operation is simple.
Description
Technical field
The present invention relates to a kind of slotting rope machine that is used for inserting rope steel wire rope, relate in particular to a kind of steel wire rope grafting machine.
Background technology
Steel wire rope is that its effect played of the indispensable means of production is that other materials is irreplaceable in whole national industrial and agricultural production.Steel wire rope is pegged graft very general aborning and commonly used, also is an important link.Manpower grafting labour intensity is big, effort, and difficulty is big.Hinder main rope with wire clips subcard rope, not attractive in appearance, unnecessary expense investment.
Summary of the invention
The purpose of this invention is to provide a kind of convenient and swift, simple to operate, steel wire rope grafting machine of saving manpower.
For realizing above-mentioned purpose, the technical scheme that the present invention adopts is:
A kind of steel wire rope grafting machine comprises workbench, retaining rope riser, flat formula pointed cone, rotary shaft rack, and it is characterized in that: the pointed cone support is fixedly mounted on above the workbench; Axle sleeve is connected on the pointed cone support through bolt; The tip of flat formula pointed cone is socketed in the axle sleeve, and the leverage shift fork is stuck in the groove of flat formula pointed cone tail end, and retaining rope riser is installed in above the workbench; Retaining rope riser and flat formula pointed cone are on the same straight line; The tail end of leverage shift fork is fixedly connected on the pivot shaft, and the tail end of pedal is fixedly connected on the pivot shaft, and pivot shaft is connected on the rotary shaft rack through axle; Two supports are welded on the bottom surface of workbench, and rotary shaft rack is installed on the support through bolt.
According to described steel wire rope grafting machine, it is characterized in that: said another support is installed seat bracket through bolt, and the tail end at seat is installed on the seat bracket through bolt, and the rest pedal is installed on the workbench on the supporting leg near right crus of diaphragm.
According to described steel wire rope grafting machine, it is characterized in that: the tip of said flat formula pointed cone is flat U-shaped, and retaining rope bar is installed on the workbench, the head end of an end connecting pin pedal of return spring, and the other end of return spring is connected on the rotary shaft rack.
According to described steel wire rope grafting machine, it is characterized in that: said flat formula pointed cone passes on the part of axle sleeve handle is installed.
Advantageous effect of the present invention is: the slotting rope worker that steel wire rope grafting machine is big with labour intensity therefrom frees, and steel wire rope grafting work is become laborsaving, and is quick, safe and efficient.The steel wire rope of pegging graft out does not damage wire rope core, and plugging position is smooth smooth, and is attractive in appearance, meets the grafting requirement, reaches norm standard.Make simply, cost is lower, and is simple to operate.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is 1 a sketch map among Fig. 1.
Fig. 4 is 2 a structural representation among Fig. 1.
Fig. 5 is 7 a structural representation among Fig. 1.
Fig. 6 is the A-A cutaway view among Fig. 5.
Fig. 7 is the structural representation for 8,9,10 among Fig. 1, Fig. 2.
In the accompanying drawing: 1, workbench; 2, pointed cone support; 3, axle sleeve; 4, add lubricating cup; 5, retaining rope riser; 6, retaining rope bar; 7, flat formula pointed cone; 8, torque rod; 9, leverage shift fork; 10, pivot shaft; 11, rotary shaft rack; 12, pedal; 13, return spring; 14, seat; 15, seat bracket; 16, rest pedal; 17, handle.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the present invention is described further:
Structure of the present invention is like Fig. 1, shown in 2, and a kind of steel wire rope grafting machine comprises workbench 1, retaining rope riser 5, flat formula pointed cone 7, rotary shaft rack 11; It is characterized in that: pointed cone support 2 is fixedly mounted on above the workbench 1, and axle sleeve 3 is connected on the pointed cone support 2 through bolt, and the tip of flat formula pointed cone 7 is socketed in the axle sleeve 3; Leverage shift fork 9 is stuck in the groove of flat formula pointed cone 7 tail ends; Retaining rope riser 5 is installed in above the workbench 1, and retaining rope riser 5 is on the same straight line with flat formula pointed cone 7, and the tail end of leverage shift fork 9 is fixedly connected on the pivot shaft 10; The tail end of pedal 12 is fixedly connected on the pivot shaft 10; Pivot shaft 10 is connected on the rotary shaft rack 11 through axle, and two supports 18 are welded on the bottom surface of workbench 1, and rotary shaft rack 11 is installed on the support 18 through bolt.According to described steel wire rope grafting machine, it is characterized in that: said another support 18 is installed seat bracket 15 through bolt, and the tail end at seat 14 is installed on the seat bracket 15 through bolt, and rest pedal 16 is installed on the workbench 1 on the supporting leg near right crus of diaphragm.According to described steel wire rope grafting machine, it is characterized in that: the tip of said flat formula pointed cone 7 is flat U-shaped, and retaining rope bar 6 is installed on the workbench 1, the head end of an end connecting pin pedal 12 of return spring 13, and the other end of return spring 13 is connected on the rotary shaft rack 11.According to described steel wire rope grafting machine, it is characterized in that: said flat formula pointed cone 7 passes on the part of axle sleeve 3 handle 17 is installed.
Use principle of the present invention is like Fig. 1, shown in 2; Be placed on steel wire rope on the workbench 1; Steel wire rope is positioned at retaining rope riser 5 inboards, and retaining rope bar 6 can prevent that steel wire rope from dropping from workbench 1, and seat 14 can make staff's work that is seated; Hand is held handle 17 travels forward it, the slit that makes the tip of handle 17 push up steel wire rope; Then; Right crus of diaphragm steps down on the pedal 12, the rotation that moves downward drive pivot shaft 10 of pedal 12, and the rotation of pivot shaft 10 drives leverage shift fork 9 and moves forward; Moving of the flat formula pointed cone 7 of mobile drive of leverage shift fork 9, thus flat formula pointed cone 7 is inserted in the slit of steel wire rope; At last, put down pin,, thereby make flat formula pointed cone 7 get back to original position, put into rope between the space of steel wire rope, so just accomplish the work of inserting rope because the tension of return spring 13 makes pedal 12 get back to original position.Rest pedal 16 can supply the staff to have a rest.
Overview of the present invention:
One, basic condition
Steel wire rope is to twist with the fingers into thigh by the multilayer steel wire, is the center with the wire rope core again, twists with the fingers helically wound rope by some thighs.In material handling machinery, supply the usefulness of lifting, traction, tension and carrying.The intensity of steel wire rope is high, from heavy and light, stable working, be difficult for whole suddenly root fracture, reliable operation.But steel wire rope grafting technology but is the technical work that strength and skill combine, and the grafting difficulty increases with the increase in rope footpath.For this reason, we according to long-term field practice with grope, processing and fabricating this kind steel wire rope grafting machine, its use has improved the efficient of slotting rope greatly.
Two, innovative point
1, the pointed cone head is designed to flat formula " U " type conehead, the circular pointed cone traditional mode of the formula that breaks traditions.
2, imitative bicycle type seat, neither influence is inserted rope person operation and has been solved the tired problem of slotting rope person standing at work again, has more human oriented design.
3, retaining rope riser adopts waste and old plain file to make, and is firm, wear-resisting, anti-skidding, safe and reliable.
4, slotting rope person seat and right crus of diaphragm rest pedal are all collapsible, do not take up space.
Three, grafting technology
The insertion method of steel wire rope generally can be divided into 5 kinds: promptly one advances a method of plant propagation with cutting, and advances two methods of plant propagation with cutting, and advance three methods of plant propagation with cutting, and advance four and one and advance five methods of plant propagation with cutting.Two methods of plant propagation with cutting into that the most frequently used is, one advances the brief summary that five methods of plant propagation with cutting are used for steel wire rope more. and the method for attachment of steel wire rope has and connects method for a short time and connect two kinds of methods greatly.The grafting length that connects method greatly is 1000 times of steel wire rope rope footpath; The grafting length of little connection is 25 times of steel wire rope rope footpath or is not less than 4-5 the lay pitch.When steel wire rope is used as hoist cable, need be commonly called as the method that connects for a short time through just becoming hoist cable after the artificial grafting.For a short time the method that connects is that the rope strand of two ropes lumps together in the joint scope, so the fag end chap, and its joint length is shorter.The method that connects is greatly respectively cut the rope strand of two fag ends half the, then with two fag ends to peg graft together, its joint length is longer, with the rope that this method picks out, the thickness of rope remains unchanged, and does not go out the position of joint outwardly.Peg graft and require: the rope plugging position after 1, pegging graft must not be damaged wire rope core.2, plugging position is smooth smooth.3, grafting length meets standard-required.
Four, steel wire rope grafting machine operation principle and slotting rope method
(1) wire rope splicing is prepared material requested, instrument is following: steel wire rope (3) diesel oil (4) cotton yarn or cloth (5) hand hammer (6) of (1) steel wire rope grafting machine (2) certain-length are cut shovel (7) tape measure
(2) use the slotting rope process of steel wire rope grafting machine to be example with the wire rope splicing rope, the grafting step is following:
(1) with the steel wire rope of intercepting Len req after the tape measure.
(2) clean up with the veil or the cloth that soak diesel oil two ends steel wire rope.
(3) six strands with steel wire rope are divided into two, on wire rope core sticks in wherein three strands, by the original lay pitch intersect twine weave into circular.
(4) six strand steel wire ropes that will number becket bridle scatter, and clean up respectively with diesel oil.
(5) steel wire rope is lain in a horizontal plane on the platform case, the left hand deadeye of holding with a firm grip, the right hand are held torque rod flat formula " U " type conehead are kept level, insert the rope person and are sitting on the seat of inserting the rope machine, and left foot steps down on the pedal.Right crus of diaphragm is placed on the rest pedal.
(6) becket bridle of conehead being pressed close to steel wire rope faces two strands of crotches mutually, advances two mode by one conehead is inserted to be inserted strand of steel wire rope.
(7) right hand presses down torque rod to clockwise rotate and makes its two strands to separate and be the lantern frames shape with other four strands; Choose between two strands and four strands that first burst of insertion separate with conehead by the steel wire rope insertion method then and form between the lantern frames, then the tension of steel wire rope rope strand is put in place.
(8) torque rod is returned back to horizontal level, gently lift left foot, pointed cone is return under acting force of the spring, and steel wire rope leans on the tight moment of torsion of intrinsic sth. made by twisting to restore to the original state.
(9) peg graft repeatedly by this step, require not hinder wire rope core, keep wire rope core intact; Grafting length reaches the grafting length requirement for 25 times or 4-5 the lay pitch in rope footpath, then with the whole plugging position of hand hammer row; Make it smooth smooth, the other amputation of six stocks that after grafting finishes unnecessary length steel wire rope is disperseed.
(10) by this another becket bridle of step grafting, finish until grafting.
Five, the effect of using
1, simple in structure, easy to process, easy of this kind steel wire rope grafting machine is practical.
2, change the inefficient phenomenon of pegging graft in the past, greatly reduced labour intensity.
3, adopt this steel wire rope grafting machine laborsaving quick, safe and efficient, reach the norm standard requirement.
4, wirerope diameter is thick more, has embodied its laborsaving superiority more.
The application of steel wire rope grafting machine has obtained effect preferably in real work, not only improved the efficient of steel wire rope grafting but also practiced thrift manpower, should be widely promoted!
Embodiment recited above describes preferred implementation of the present invention; Be not that design of the present invention and protection domain are limited; Under the prerequisite that does not break away from design concept of the present invention; Common engineers and technicians make technical scheme of the present invention in this area various modification and improvement all should fall into protection scope of the present invention.
Claims (4)
1. a steel wire rope grafting machine comprises workbench (1), retaining rope riser (5), flat formula pointed cone (7), rotary shaft rack (11), and it is characterized in that: pointed cone support (2) is fixedly mounted on above the workbench (1); Axle sleeve (3) is connected on the pointed cone support (2) through bolt; The tip of flat formula pointed cone (7) is socketed in the axle sleeve (3), and leverage shift fork (9) is stuck in the groove of flat formula pointed cone (7) tail end, and retaining rope riser (5) is installed in above the workbench (1); Retaining rope riser (5) is on the same straight line with flat formula pointed cone (7); The tail end of leverage shift fork (9) is fixedly connected on the pivot shaft (10), and the tail end of pedal (12) is fixedly connected on the pivot shaft (10), and pivot shaft (10) is connected on the rotary shaft rack (11) through axle; Two supports (18) are welded on the bottom surface of workbench (1), and rotary shaft rack (11) is installed on the support (18) through bolt.
2. steel wire rope grafting machine according to claim 1; It is characterized in that: said another support (18) is installed seat bracket (15) through bolt; The tail end at seat (14) is installed on the seat bracket (15) through bolt, and rest pedal (16) is installed in workbench (1) and goes up on the supporting leg near right crus of diaphragm.
3. steel wire rope grafting machine according to claim 1; It is characterized in that: the tip of said flat formula pointed cone (7) is flat U-shaped; Retaining rope bar (6) is installed on the workbench (1); The head end of one end connecting pin pedal (12) of return spring (13), the other end of return spring (13) is connected on the rotary shaft rack (11).
4. steel wire rope grafting machine according to claim 1 is characterized in that: said flat formula pointed cone (7) passes on the part of axle sleeve (3) handle (17) is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103459152A CN102373635A (en) | 2011-10-29 | 2011-10-29 | Steel wire rope splicing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103459152A CN102373635A (en) | 2011-10-29 | 2011-10-29 | Steel wire rope splicing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102373635A true CN102373635A (en) | 2012-03-14 |
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ID=45792816
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103459152A Pending CN102373635A (en) | 2011-10-29 | 2011-10-29 | Steel wire rope splicing machine |
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| Country | Link |
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| CN (1) | CN102373635A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384399A (en) * | 2014-10-08 | 2015-03-04 | 中国二冶集团有限公司 | Wire rope fastener connector booster |
| CN104973525A (en) * | 2015-05-25 | 2015-10-14 | 中国十七冶集团有限公司 | Hole forming device for hoisting steel cable strand threading |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2261447A (en) * | 1941-05-17 | 1941-11-04 | Payne Carl | Rope splicer |
| US3823535A (en) * | 1973-04-09 | 1974-07-16 | J Mcgrew | Rope splicing fid |
| US4018039A (en) * | 1975-10-20 | 1977-04-19 | Leeper Ralph S | Device for splicing rope |
| US4414799A (en) * | 1982-04-12 | 1983-11-15 | Louis Alexander | Rope splicer |
| CN2858726Y (en) * | 2005-12-08 | 2007-01-17 | 兖矿集团有限公司 | Wirerope winding machine |
| CN201103651Y (en) * | 2007-11-07 | 2008-08-20 | 陈际军 | Cable plugging tools |
| CN201314005Y (en) * | 2008-11-25 | 2009-09-23 | 徐州矿务集团有限公司庞庄煤矿 | Semiautomatic rapid rope splicing machine for steel wire rope |
| CN201998123U (en) * | 2011-04-20 | 2011-10-05 | 安徽电力砀山供电有限责任公司 | Steel wire rope splicing device |
| CN202359436U (en) * | 2011-10-29 | 2012-08-01 | 枣庄矿业集团高庄煤业有限公司 | Steel wire rope splicing machine |
-
2011
- 2011-10-29 CN CN2011103459152A patent/CN102373635A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2261447A (en) * | 1941-05-17 | 1941-11-04 | Payne Carl | Rope splicer |
| US3823535A (en) * | 1973-04-09 | 1974-07-16 | J Mcgrew | Rope splicing fid |
| US4018039A (en) * | 1975-10-20 | 1977-04-19 | Leeper Ralph S | Device for splicing rope |
| US4414799A (en) * | 1982-04-12 | 1983-11-15 | Louis Alexander | Rope splicer |
| CN2858726Y (en) * | 2005-12-08 | 2007-01-17 | 兖矿集团有限公司 | Wirerope winding machine |
| CN201103651Y (en) * | 2007-11-07 | 2008-08-20 | 陈际军 | Cable plugging tools |
| CN201314005Y (en) * | 2008-11-25 | 2009-09-23 | 徐州矿务集团有限公司庞庄煤矿 | Semiautomatic rapid rope splicing machine for steel wire rope |
| CN201998123U (en) * | 2011-04-20 | 2011-10-05 | 安徽电力砀山供电有限责任公司 | Steel wire rope splicing device |
| CN202359436U (en) * | 2011-10-29 | 2012-08-01 | 枣庄矿业集团高庄煤业有限公司 | Steel wire rope splicing machine |
Non-Patent Citations (2)
| Title |
|---|
| 北京煤矿机械厂: "切、插钢丝绳套机", 《煤矿机械》, no. 5, 31 May 1981 (1981-05-31), pages 49 - 50 * |
| 鞍山市总工会群众技术协会委员会架工专业组: "钢丝绳的插接、连接及绑结", 《石油钻采机械通讯》, no. 5, 28 October 1974 (1974-10-28), pages 60 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384399A (en) * | 2014-10-08 | 2015-03-04 | 中国二冶集团有限公司 | Wire rope fastener connector booster |
| CN104973525A (en) * | 2015-05-25 | 2015-10-14 | 中国十七冶集团有限公司 | Hole forming device for hoisting steel cable strand threading |
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Application publication date: 20120314 |