CN102372409B - Treatment method of paper pulp biological sludge - Google Patents

Treatment method of paper pulp biological sludge Download PDF

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CN102372409B
CN102372409B CN 201110311772 CN201110311772A CN102372409B CN 102372409 B CN102372409 B CN 102372409B CN 201110311772 CN201110311772 CN 201110311772 CN 201110311772 A CN201110311772 A CN 201110311772A CN 102372409 B CN102372409 B CN 102372409B
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biological sludge
paper
paper pulp
liquor
sodium
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CN102372409A (en
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张守国
马克顺
郝健
尹相莹
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Asia Symbol Shandong Pulp And Paper Co ltd
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SHANDONG YATAI SENBO PULP PAPER CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/12Heat utilisation in combustion or incineration of waste

Abstract

The invention relates to a treatment method of paper pulp biological sludge. According to the method, the paper pulp biological sludge is successively subjected to the following steps of collecting biological sludge and carrying out auxiliary coagulation, pre-dewatering and separating, preheating and then mixing with a back liquid for multiple-effect evaporation and carrying out super concentration and evaporation on biological sludge-back liquid, and finally mixing and burning in an alkali furnace for generating electricity and supplying heat, and causticizing fusant and then recycling the causticized fusant. According to the invention, solid biological sludge wastes are turned to wealth, so that a pulp plant reaches zero emission, thereby achieving clean production and energy saving andemission reduction, reducing garbage landfill and being beneficial to development of circulating economy. The method has novel technology and achieves a 3R (reduce, reuse and recycle) target initiated by international clean production.

Description

The treatment process of slurry paper biological sludge
Technical field
The present invention relates to field of environment protection, particularly a kind for the treatment of process of starching the paper biological sludge.
Background technology
At present, the sewage disposal of masson pine factory both at home and abroad, the primary sludge of generation and biochemical treatment mud overwhelming majority producers adopt mixes landfill disposal or a small amount of sludge composting utilization, inevitably causes a large amount of land occupations, even produces secondary pollution.
According to Chinese papermaking association statistics, Chinese paper in 2010 and 9,270 ten thousand tons of cardboard ultimate productions, 9,173 ten thousand tons of consumption, the wet mud of the residue that the whole industry produces is ten thousand tons of 900-1000 approximately.Raising along with the national economic development and living standards of the people and quality, the volume of production and marketing of slurry paper is also with increasing, requirement to peripheral living environment is also more and more higher, and country carries out strict limit batch to newly-built refuse landfill, and Sludge landfill is processed shared ratio and will be greatly reduced from now on.Therefore holding water, scientifically process the disposing sludge problem, is the burdensome task of pendulum in face of ours, and key be sludge water content lower, mass dryness fraction brings up on economic calorific value.
The purpose of sludge treatment is to reach minimizing, stabilization, innoxious and resource utilization.More ripe method for sludge treatment has landfill, compost and burning etc. at present.
Landfill: adopt direct processing cost low.Its shortcoming is poisonous and harmful heavy metallic and pathogenic micro-organism meeting contaminated land and the water resources that takies in a large amount of soils, mud, and the construction of landfill yard, use are limited by geology, the hydrology and edaphic condition.
Compost: the organism in mud is carried out biochemical degradation, make it to be converted into performance, the increase soil fertility of stable soil ulmin to improve soil.Though this method has certain economic and social benefit, treatment capacity, cost are restricted by the downstream agriculture, forestry, animal husbandry, fisheries to a great extent, can't fundamentally digest, thoroughly solve the problem of outlet of mud.
Burn: adopt sludge drying or deep dehydration technology, make the combustiblecomponents at high temperature fully burning comparatively economically in mud, finally become stable lime-ash.Burning method have subtract appearance, weight-loss ratio is high, processing speed is fast, and is innoxious more thorough, waste heat can be used for generating or the advantage such as heat supply.In recent years, burning method has adopted suitable pretreatment technology and advanced incinerating method, has satisfied more and more stricter environmental requirement, is current method for sludge treatment preferably.
As mentioned above, present domestic ectoplasm paper plant is generally with the residue biological sludge of sewage disposal, three grades of decolouring chemical sludges and primary sludge mixed dehydrations, outward transport landfill.Extremely indivedual burnings are also to burn at coal firing boiler, rarely have sub-prime processing, biological sludge in alkali stove burning electricity generation case or technology.Biological sludge contains large amount of organic, thickness, is difficult to deep dehydration, so combination treatment landfill, only can increase extra freight charges in a large number, burn and need dewater by extra fuel, the Technological Economy difficulty is very large, also there is no at present the slurry paper sludge incineration device of energy steady running both at home and abroad.
Masson pine factory, large-scale machine are starched factory; generally be furnished with power boiler, alkali recovery boiler; this burns the type of furnace for deeply dehydrating sludge, multifuel combustion generating provide economical preferably, and all possesses the economic basic fuel that burns: coal, alkali reclaim super concentrated black liquid.This provides scientific and reasonable cleaner production basic condition for research and development deeply dehydrating sludge, multifuel combustion power generation assembly.
Black liquor is in sulphate process or caustic soda legal system pulping process, the washings of the paper pulp after the washing boiling, it is black, wherein contains inorganics in cooking liquor and lignin, hemicellulose and cellulosic degraded product and the organic acid etc. of stripping from plant fiber material.Inorganics comprise free sodium hydroxide, sodium sulfate, sodium sulphite, sodium carbonate and with the sodium of organism chemical combination, silicon-dioxide etc.Black liquor directly enters rivers and can pollute, and should process.Treatment process is first evaporation concentration, then through burning, recyclable soda ash.The heat that burning generates reclaims with vapor form.Most of inorganics becomes molten state in combustion processes, after dissolving green liquor (green liquor).Green liquor becomes white liquid (white liquor) through the milk of lime causticization after clarification, can be used for preparing cooking liquor paper pulp processed.Be precipitated as calcium carbonate (paper industry is called white clay) after white liquid clarification.
Summary of the invention
The treatment process that the purpose of this invention is to provide a kind of low in the pollution of the environment, energy-saving and emission-reduction, high-quality and efficient slurry paper biological sludge.
The present invention adopts following technical scheme for solving its technical problem:
Step of the present invention is as follows:
(1) add flocculant aid in the biological sludge of collecting, its mass concentration in biological sludge is 1~3ppm;
(2) will separate through the biological sludge predrainage that step (1) is processed, and make the massfraction of its dry substance reach 10%~15%;
(3) will be preheated to through the biological sludge that (2) step predrainage is separated after 110-125 ℃ and mix evaporation concentration to the massfraction of its dry substance with black liquor in slurry paper production process and reach more than 70%, wherein black liquor is the washings of the paper pulp after the washing boiling in sulphate process or caustic soda legal system pulping process, it contains inorganics in cooking liquor and the lignin of stripping from plant fiber material, hemicellulose and cellulosic degraded product and organic acid, inorganics comprises free sodium hydroxide, sodium sulfate, sodium sulphite, sodium carbonate and with the sodium of organism chemical combination, silicon-dioxide,
(4) massfraction that the mixture that makes of (3) step is continued be concentrated into its dry substance reaches more than 80%;
(5) mixture that makes of burning (4) step, the superheated vapour of generation is used for power generation and heat supply, most of inorganics becomes molten state in combustion processes, after dissolving green liquor, green liquor obtains white liquid through causticization after clarification.
Flocculant aid is molecular weight greater than 1,000 ten thousand cationic polyacrylamide in step (1).
Use separating centrifuge to carry out predrainage in step (2) and separate, the main frame rotary drum power of separating centrifuge is that 75KW, specified speed are 3000rpm.。
Use thickener to carry out concentration in step (4), the hydraulic fluid side service temperature of thickener used is 160~200 ℃, and the heated side heating steam pressure is 5~12bar, and temperature is 200~250 ℃.
Positively effect of the present invention is as follows:
It is organic that biological sludge belongs to, and has certain calorific value after concentrating, and after black liquor mixes, is good fuel, therefore utilizes the inventive method to need not mud is transported outward landfill, reduced environmental pollution and processing cost.The inventive method will starch the paper biological sludge at first concentrated through coagulant aids flocculation, predrainage, mix with black liquor and carry out multiple-effect evaporation and then through super concentration and evaporation, carry out the burning of alkali stove at last, steam is used for power generation and heat supply, carry out causticizing reaction after the melts dissolving and obtain white liquid, can be used for preparation cooking liquor paper pulp processed.The biological sludge solid waste is turned waste into wealth in the present invention, make the slurry factory reach zero release, realized cleaner production, energy-saving and emission-reduction, reduced garbage loading embeading, be conducive to develop a circular economy.Technology is novel, can reach the 3R target (Reduce, Reuse, Recycle) that international cleaner production is advocated.
Use the inventive method can produce 18.75 tons/day, the mud (folding over dry ton 15t/d) that contains dry substance 80%, super dense biological sludge conversion calorific value is that the super concentrated black liquid of 7.5MJ/kg(slurrying is converted separately calorific value 13.3 MJ/kg), save mark coal 4.8t/d(mark coal calorific value 29.306 MJ/kg day), steam 44.16 tons, 1.23 ten thousand degree generate electricity, amount to 1680 tons, year feast-brand mark coal, year generating 430.77 ten thousand degree.
Description of drawings
Fig. 1 is the schematic flow sheet of the inventive method.
Embodiment
Below in conjunction with specific embodiment in detail the inventive method is described in detail.
The inventive method step is as follows:
(1) collect the residue biological sludge of starching factory's sewage works secondary biochemical aerating system generation, its dry solids content is that 2~3%(is that the massfraction of dry substance is 2~3%), carry (15L/s) through spiral pump, to the biological sludge advanced treatment storage tank (60m of workshop section between the alkali recovery vehicle 3The concrete pond).Add in the storage tank molecular weight greater than 1,000 ten thousand cationic polyacrylamide as flocculant aid, model is inferior assorted blue 268C, after dilution, flocculant aid mass concentration in mud is 1~3ppm.
The biological sludge predrainage of (2) the upper step being collected is concentrated, makes that its dry solids content is 10%~15% after predrainage.Equipment therefor is a kind of sleeping spiral shell sedimentation centrifugal separator, and its characteristic parameter is: main frame rotary drum power is 75KW, specified speed 3000rpm, and spiral conveyer is by the relative rotation speed 1~12rpm of differential mechanism and rotary drum.Device is the operation of the Equidirectional type of end charging, and the solid-liquid miscellany enters and do not separate immediately after whizzer but after same axial direction due displacement one segment distance, clear liquor is arranged by thrust-augmenting nozzle, and the Equidirectional type operation is used for the preliminary concentrated of biological sludge.Differential between rotary drum and spiral conveyer adopts reliably two variable frequency adjustment mechanical differential devices, 0.05 rev/min of differential sharpness of regulation value.Two variable frequency adjustment mechanical differential devices can be regulated differential automatically by the thickness of mud layer in whizzer, reach automatic adjusting moment of torsion.
(3) biological sludge after the upper step is concentrated is preheating to 110 ℃, mixes with black liquor and carries out multiple-effect evaporation, until the content of the dry substance of mixed solution reaches 70%.Primary heater unit is the biological sludge well heater, and specification is ∮ 840 * 1000,620Kw, heat interchanging area 41.28m 2, 110 ℃ of service temperatures, working pressure 1.43bar; Multiple-effect evaporation adopts six effect biological sludge-black liquor to mix evaporation.The device that adopts is the sextuple-effect evaporation unit, and steam output is 1000t/h, has a daily output of 4420tDS/d, and the dry solids content after evaporation reaches 70%~75%.
(4) mixture that the upper step was obtained continues in super thickener (Super Concentrator:1SCO+S01) concentrated, until dry solids content reaches more than 80%.Thickener hydraulic fluid side service temperature is 160~200 ℃, and the heated side heating steam pressure is 5~12bar, and temperature is 200~250 ℃.
(5) mixture that the upper step was obtained sprays burning in the alkali stove, produce superheated vapour, drives the generator generating by steam turbine.Most of inorganics becomes molten state in combustion processes, after dissolving green liquor, green liquor becomes white liquid through the milk of lime causticization after clarification, can be used for preparing cooking liquor paper pulp processed.Alkali stove day burning alkali used reclaims solid substance 6500~7000tDS/d, and superheat steam temperature is 480 ℃, and flow velocity is 285kg/s, and pressure is 84bar.
Technique scheme has only embodied the preferred technical solution of the present invention, and some changes that those skilled in the art may make some part have wherein all embodied principle of the present invention, within belonging to protection scope of the present invention.

Claims (4)

1. treatment process of starching the paper biological sludge is characterized in that its step is as follows:
(1) add flocculant aid in the biological sludge of collecting, its mass concentration in biological sludge is 1~3ppm;
(2) will separate through the biological sludge predrainage that step (1) is processed, and make the massfraction of its dry substance reach 10%~15%;
(3) will be preheated to through the biological sludge that (2) step predrainage is separated after 110-125 ℃ and mix evaporation concentration to the massfraction of its dry substance with black liquor in slurry paper production process and reach more than 70%, wherein black liquor is the washings of the paper pulp after the washing boiling in sulphate process or caustic soda legal system pulping process, it contains inorganics in cooking liquor and the lignin of stripping from plant fiber material, hemicellulose and cellulosic degraded product and organic acid, inorganics comprises free sodium hydroxide, sodium sulfate, sodium sulphite, sodium carbonate and with the sodium of organism chemical combination, silicon-dioxide,
(4) massfraction that the mixture that makes of (3) step is continued be concentrated into its dry substance reaches more than 80%;
(5) mixture that makes of burning (4) step, the superheated vapour of generation is used for power generation and heat supply, most of inorganics becomes molten state in combustion processes, after dissolving green liquor, green liquor becomes white liquid through the milk of lime causticization after clarification.
2. the treatment process of slurry paper biological sludge according to claim 1 is characterized in that flocculant aid in step (1) is molecular weight greater than 1,000 ten thousand cationic polyacrylamide.
3. the treatment process of slurry paper biological sludge according to claim 1, is characterized in that using in step (2) separating centrifuge to carry out predrainage and separate, and the main frame rotary drum power of separating centrifuge is that 75KW, specified speed are 3000rpm.
4. the treatment process of slurry paper biological sludge according to claim 1, it is characterized in that using in step (4) thickener to carry out concentration, the hydraulic fluid side service temperature of thickener used is 160~200 ℃, and the heated side heating steam pressure is 5~12bar, and temperature is 200~250 ℃.
CN 201110311772 2011-09-27 2011-09-27 Treatment method of paper pulp biological sludge Active CN102372409B (en)

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Publication number Priority date Publication date Assignee Title
CN102874769B (en) * 2012-10-09 2014-07-02 广西大学 Method and device for oxidative conversion of sodium sulfide in alkali fusant
CN109279758B (en) * 2018-11-21 2021-08-10 湖南骏泰新材料科技有限责任公司 Efficient green mud washing method

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US20060201641A1 (en) * 2001-08-07 2006-09-14 Bioregional Minimills (Uk) Limited Methods for producing pulp and treating black liquor
WO2007060379A1 (en) * 2005-11-28 2007-05-31 Gilbert Fleming Sewage sludge treatment method
CN101775750B (en) * 2010-01-22 2012-09-05 葛文宇 A clear pulp production process for realizing complete comprehensive utilization and removing three wastes
CN101935142A (en) * 2010-07-15 2011-01-05 东莞地龙纸业有限公司 Dehydration method for waste paper paper-making sludge
CN102001812B (en) * 2010-11-22 2012-06-06 杭州苏堤环保实业有限公司 Deep sludge dewatering process
CN102079615B (en) * 2010-12-21 2012-03-21 湖南骏泰浆纸有限责任公司 Method for harmlessly recycling sludge

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Owner name: YATAI SENBO (SHANDONG) PULP PAPER CO., LTD.

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Denomination of invention: The treatment method of pulp and paper biological sludge

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