A kind of EDTA Low-temperature cleaning auxiliary agent and application thereof
Technical field
The invention belongs to the Boiler Chemical field, be specifically related to a kind of auxiliary agent and application thereof of the EDTA of reduction matting temperature.
Background technology
According to the requirement of " heat power plant boiler matting guide rule " (DL/T 794-2001), to capital construction and operating unit, all tackle boiler body, economizer, stokehold water feeding system and carry out respectively matting.Wherein, to boiler body and economizer system, generally adopt the organic acid cleanings such as the mineral acid cleanings such as hydrochloric acid, hydrofluoric acid, sulfuric acid and thionamic acid, EDTA, oxyacetic acid, the stokehold water feeding system is generally adopted the organic acid cleanings such as citric acid.
To the new unit as leading take environment-friendly type and zero blowdown type, should adopt the EDTA cleaning.When adopting EDTA to clean, in order to improve cleaning reaction speed, all improving cleaning temperature as far as possible.And the fusing point of EDTA is 240 ℃, the tendency of decomposition is just being arranged more than 150 ℃, therefore by traditional E DTA cleaning, namely " heat power plant boiler matting guide rule " regulation EDTA cleaning must be carried out at 135~140 ℃, under this cleaning temperature, boiler need to possess ignition condition and booste operation just can be finished cleaning.
For the capital construction unit, when boiler possessed ignition condition, a whole set of test run work main threads was more, and cross interference is larger mutually.If clean, just must stop other work and postpone the duration for it.In order to accelerate the operation progress, urgent hope does not possess under the ignition condition at boiler ensuring the quality of products and not increasing under the prerequisite of waste liquid disposal facility, namely still can use at low temperatures EDTA to clean.
Summary of the invention
The present invention will solve traditional E DTA cleaning will 135~140 ℃ of technical problems that just can carry out, provide a kind of EDTA Low-temperature cleaning auxiliary agent and application thereof.
The present invention realizes that the technical scheme of above-mentioned purpose is as follows:
A kind of EDTA Low-temperature cleaning auxiliary agent, wherein the mass percent of each component is: the polyoxyethylene octylphenol ether of 43~47% polyoxyethylene nonylphenol ether, 18~22 %, surplus are water, wherein, the polymerization degree of polyoxyethylene nonylphenol ether is 9~11; The polymerization degree of polyoxyethylene octylphenol ether is 9~11.
Further, the mass percent of each component is in the described EDTA Low-temperature cleaning auxiliary agent: 45% polyoxyethylene nonylphenol ether, 20% polyoxyethylene octylphenol ether, surplus are water.
Further, the polymerization degree of described polyoxyethylene nonylphenol ether is 10.
Further, the polymerization degree of described polyoxyethylene octylphenol ether is 10.
The application of above-mentioned EDTA Low-temperature cleaning auxiliary agent in Boiler Chemical.
Use the method for above-mentioned EDTA Low-temperature cleaning auxiliary agent boiler rinsing: EDTA Low-temperature cleaning auxiliary agent is added in the EDTA scavenging solution by amount of auxiliary, then the EDTA scavenging solution is squeezed into boiler systems to be cleaned, temperature during cleaning is 75~85 ℃, after cleaning end, be weakly alkaline at scavenging solution, temperature is 70~80 ℃ of lower passivation 3~5 hours, make the metallic surface form passive film, passivation can be discharged the cleaning waste liquid after finishing.
Further, described amount of auxiliary refers to that the mass percentage concentration of EDTA Low-temperature cleaning auxiliary agent in the EDTA scavenging solution is 1~1.5%.
Further, neutral or acid if scavenging solution is after cleaning finishes, should add sodium hydroxide adjusting scavenging solution and be weakly alkaline.
Further, described scavenging solution is weakly alkaline and refers to that the pH value is 8.8~9.2.
The mechanism of action of EDTA Low-temperature cleaning auxiliary agent of the present invention: the polymerization degree of selecting polyoxyethylene nonylphenol ether be 9~11 and the polymerization degree of polyoxyethylene octylphenol ether be 9~11, to be about 14 because the polymerization degree is the hydrophile-lipophile balance value (being the HLB value) of these two kinds of nonionogenic tensides of 9~11, its absorption and surface-active action are conducive to make EDTA to be enriched in the metallic surface, make the EDTA concentration of metallic surface be higher than the scavenging solution bulk concentration, realize interface EDTA Concentration Doubling effect, thereby can in the situation that do not increase in the scavenging solution EDTA concentration and do not increase scavenging period, reach the purpose that reduces cleaning temperature.The excellent surface active function that these two kinds of Composed of Non-ionic Surfactants of while have makes the EDTA of its enrichment more easily infiltrate iron rust inside, makes complexing dissolution process while row when surface and inside of rust cleaning, and then has accelerated cleaning speed.Since the present invention select for the non-ionic surfactant component, its with hydrophilic radical and hydrophobic group the greasy dirt in the boiler systems is more easily removed, make the silicon-containing materials such as dust, grit, cement lose the viscous medium that is attached to the metallic surface.Reach the purpose of using finish " oil removing, rust cleaning, silica removal, passivation " one step of EDTA scavenging solution of containing EDTA Low-temperature cleaning auxiliary agent of the present invention.
Compare with traditional E DTA cleaning, add EDTA Low-temperature cleaning auxiliary agent of the present invention after, can make cleaning temperature drop to 75~85 ℃ from traditional 135~140 ℃, make type of heating more flexible, be heated more even, average corrosion rate has reduced by 50% simultaneously, and technique is simple, convenient, safety.
Embodiment
The invention will be further described below in conjunction with specific embodiment.
Embodiment 1
EDTA Low-temperature cleaning auxiliary agent production stage is as follows:
One, in reactor, injects 350 kg water;
Two, under constantly stirring, the polyoxyethylene nonylphenol ether of adding 450 kg in the de-mineralized water of 350 kg continues to be stirred to and mixes;
Three, under constantly stirring, add the polyoxyethylene octylphenol ether of 200 kg in the mixed solution that makes to second step, stir and namely get EDTA Low-temperature cleaning auxiliary agent.
Wherein, polyoxyethylene nonylphenol ether is commercially available NP-10, and its polymerization degree is 10, HLB value 14;
Polyoxyethylene octylphenol ether is commercially available OP-10, and its polymerization degree is 10, HLB value 14.
Embodiment 2
Embodiment 1 prepared EDTA Low-temperature cleaning auxiliary agent is applied to 300MW capital construction unit, and clean range is: stokehold water feeding system, economizer system, boiler body system.Adopt wash cycles.Chemical cleaning system is designed to: the water wall lower collecting box → temporary pipeline of the water wall of the low pressure feed water pipeline → gland heater of cleaning case → scavenging pump → temporary pipeline → condensate pump outlet → low pressure heater → deoxygenator water inlet pipe → inicdental bypath pipeline → deaerator down-take pipe → service pump water inlet pipe → inicdental bypath pipeline → service pump rising pipe → high pressure heater → economizer → drum → all around → all around → temporarily the return female pipe of liquid → return fluid valve → cleaning case.
The EDTA scavenging solution: 1.0~1.5% EDTA Low-temperature cleaning auxiliary agent, 3~5% EDETATE DISODIUM (are Na
2EDTA), 0.3~0.5% inhibiter IS-136,0.03% dithiocyano-methane (being abbreviated as MBT), 0.15~0.2% hydrazine, all the other are water.Start boiler bottom heating system, cleaning case steam heating system, low pressure heater heating system heated wash liquid to 75~85 ℃, scavenging period is 6~8 hours, specifically according to the on-the site analysis monitoring result, determines clean endpoint.After cleaning end, scavenging solution pH value can reach 8.8~9.2, is 75 ± 5 ℃ of lower passivation 3~5 hours in temperature, makes the metallic surface form passive film, and passivation will be cleaned waste liquid and drain after being finished.
Embodiment 3
The EDTA Low-temperature cleaning auxiliary agent that embodiment 1 is made is applied to 660MW capital construction unit boiler body.Clean range is: high adding system, economizer, water screen system, startup separator.The chemical cleaning circuit system is designed to: matting temporary interface → temporary pipeline before cleaning case → scavenging pump → temporary pipeline → high-pressure feed water matting interface → high pressure heater → main feed pipe road → economizer → water wall → startup separator → atmosphere flash vessel → time Yehmen (ying-Spring point SJ 2) → cleaning case.
The EDTA scavenging solution: 1.0~1.5% EDTA Low-temperature cleaning auxiliary agent, 3~5% EDETATE DISODIUM, 0.3~0.5% inhibiter SH-255,0.03% MBT, 0.15~0.2% hydrazine, all the other are water.Start boiler bottom heating system, cleaning case steam heating system, high pressure heater heating system heated wash liquid to 75~85 ℃, scavenging period is 6~8 hours, according to the on-the site analysis monitoring result, determines clean endpoint.After cleaning end, scavenging solution pH value can reach 8.8~9.2, is 75 ± 5 ℃ of lower passivation 3~5 hours in temperature, makes the metallic surface form passive film, and passivation will be cleaned waste liquid and drain after being finished.
Should be noted that, in embodiment 2 and 3, complex reaction occurs in EDETATE DISODIUM and metal oxide (such as calcium oxide, iron rust), and product has hydroxide radical (OH simultaneously
-), so scavenging solution pH value is constantly to raise in the cleaning process.After clean finishing, if scavenging solution pH value is low by 8.8, be incubated again passivation after should adding sodium hydroxide adjusting scavenging solution pH value to 8.8~9.2.
Compare with the traditional E DTA cleaning that does not add EDTA Low-temperature cleaning auxiliary agent, Low-temperature cleaning novel process of the present invention has the following advantages: