CN102364107A - Rotary compressor with enhanced vapor injection function - Google Patents
Rotary compressor with enhanced vapor injection function Download PDFInfo
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- CN102364107A CN102364107A CN201110300709XA CN201110300709A CN102364107A CN 102364107 A CN102364107 A CN 102364107A CN 201110300709X A CN201110300709X A CN 201110300709XA CN 201110300709 A CN201110300709 A CN 201110300709A CN 102364107 A CN102364107 A CN 102364107A
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- roller
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- enthalpy
- air
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- 238000002347 injection Methods 0.000 title claims abstract description 26
- 239000007924 injection Substances 0.000 title claims abstract description 26
- 230000006835 compression Effects 0.000 claims abstract description 29
- 238000007906 compression Methods 0.000 claims abstract description 29
- 238000000034 method Methods 0.000 claims description 17
- 241001272720 Medialuna californiensis Species 0.000 claims description 4
- 238000005192 partition Methods 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 14
- 239000007921 spray Substances 0.000 description 11
- 238000004378 air conditioning Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 4
- 238000010793 Steam injection (oil industry) Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005057 refrigeration Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
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Abstract
The invention discloses a rotary compressor with enhanced vapor injection function, which is characterized in that at least one gas injection channel is arranged on an upper flange and a lower flange or on a double-cylinder partition plate, at least one gas injection port is arranged on the gas injection channel, and the gas injection port and the gas injection channel are communicated with the inside of a cylinder and the outside of the compressor; the opening and closing of the air jet ports are automatically controlled by the end surfaces of the rollers in the rolling process of the rollers, and the positions of the air jet ports meet the following conditions: the gas orifices are opened by the roller end surface at the initial stage of a compression stroke and closed by the roller end surface at the final stage of the compression stroke. The invention solves the technical problem that the enthalpy increase of the rotary roller type compressor influences air suction, improves the enthalpy increase amount of the compressor, improves the energy efficiency of a system and achieves the aim of energy saving.
Description
Technical field
The present invention relates to the Compressor Technology field, be specifically related to have the rotary compressor of air injection enthalpy-increasing function.
Background technique
Air-conditioning generally comprises compressor, outdoor heat exchanger, I and II throttling arrangement, flash vessel, liquid container, indoor heat exchanger with heat pump and is connected the pipeline of said modules, and its working principle repeats no more here.Along with the reduction of outdoor temperature, the inhalation temperature of compressor also decreases air-conditioning system when heating.What traditional air-conditioning system adopted is common compressor, when operating mode more than ten is spent, can reach comparatively ideal heating effect, but when the subzero 20 degree left and right sides, its heating capacity decay very seriously, heating capacity does not reach rating value, heating effect is undesirable.
In order to address the aforementioned drawbacks, existing technology adds a steam injection system in air-conditioning system, is ejected in the space of lower pressure in the compressor hyperbaric chamber through the part of this steam injection system with the refrigeration agent of gaseous form.The injection of this gaseous refrigerant has the refrigeration of increasing or the power system capacity of air-conditioning system and the effect of efficient, thereby improves the heating capacity of air-conditioning system under the low-temperature heating situation.Yet; Existing technology through steam injection system raising air-conditioning system heating capacity is mainly used in scroll compressor and the air-conditioning system thereof, and also there are two insoluble problems in the application on the particularly rotary single cylinder roller of rotary roller compressor compressor:
(1) no matter is that single, double cylinder roller type compressor all can be because of being that the air injection enthalpy-increasing mode influences normal suction; Cause to increase enthalpy DeGrain, particularly single cylinder compressor, directly influence is air-breathing to increase enthalpy; Cause that to increase the enthalpy effect very not obvious, final influence increases using and promoting of enthalpy compressor.
(2) in increasing the enthalpy process, increase the enthalpy refluence along with the compression chamber internal pressure promotes to cause, influence increases the enthalpy effect.Increase the enthalpy refluence in order to solve, the technician designs multifarious injection apparatus, causes to increase enthalpy compressor assembling difficulty and cost increase.
Summary of the invention
The object of the present invention is to provide a kind of rotary compressor that does not influence normal suction, do not have the air injection enthalpy-increasing function that flows backwards that has.
Above-mentioned purpose is realized by following technological scheme:
A kind of rotary compressor with air injection enthalpy-increasing function; It is characterized in that; Offering at least one jet channel on upper flange, the lower flange or on the twin-tub dividing plate, be furnished with at least one puff prot on the jet channel at least, said puff prot and jet channel are communicated with cylinder interior and compressor is outside; Roller end face is the keying of the said puff prot of control automatically in the roller rolls process; And the position that puff prot is offered meets the following conditions: the initial stage puff prot of a compression stroke is opened by roller end face, and the puff prot in latter stage of a compression stroke is closed by roller end face.
For intakeport is set on the cylinder wall pump body structure of air-breathing clearance is arranged, and R
1+ e>D
1-R
2Compressor, R wherein
1Be the roller inside radius, e is a throw of eccentric, D
1Roller outer diameter, R
2The cylinder inside radius, said puff prot is arranged on: when roller cylindrical peak was positioned at the intakeport right hand edge, current roller cylindrical, roller endoporus peak constituted in the zone through track and slide plate track.
For intakeport is set on the cylinder wall pump body structure of air-breathing clearance is arranged, and R
1+ e<D
1-R
2Compressor, R wherein
1Be the roller inside radius, e is a throw of eccentric, D
1Roller outer diameter, R
2The cylinder inside radius, said puff prot is arranged on: when roller cylindrical peak is positioned at the intakeport right hand edge, in the zone that current roller cylindrical, roller cylindrical minimum point process track and slide plate track are constituted.
For on upper flange, lower flange or the twin-tub dividing plate pump body structure that intakeport does not have air-breathing clearance being set, and R
1+ e>D
1-R
2Compressor, R wherein
1Be the roller inside radius, e is a throw of eccentric, D
1Roller outer diameter, R
2The cylinder inside radius, said puff prot is arranged on: when roller cylindrical peak is positioned at slide plate assembling position, in the zone that current roller cylindrical, roller endoporus peak process track and slide plate track are constituted.
For on upper flange, lower flange or the twin-tub dividing plate pump body structure that intakeport does not have air-breathing clearance being set, and R
1+ e<D
1-R
2Compressor, R wherein
1Be the roller inside radius, e is a throw of eccentric, D
1Roller outer diameter, R
2The cylinder inside radius, said puff prot is arranged on: when roller cylindrical peak is positioned at slide plate when position assembling, current roller cylindrical, roller cylindrical minimum point through track and and the zone that constituted of slide plate track in.
Be furnished with a puff prot on the said jet channel, this puff prot is for being half moon or circle.
Be furnished with two puff prots on the said jet channel, but first puff prot is positioned at the tip of said puff prot setting area, but second puff prot is arranged on the middle part of said puff prot setting area, this second puff prot place is provided with an one-way valve.
Said jet channel externally is sealedly connected with jet pipeline.
The present invention is than the beneficial effect of existing technology: 1. the invention solves rotation roller type compressor and increase the air-breathing technical barrier of enthalpy influence, improved compressor simultaneously and increased the enthalpy amount; 2. on the basis of not adopting check valve apparatus, solve the technical problem that increases the enthalpy refluence, reduce and increase enthalpy compressor fabricating cost; 3. making single cylinder rotation roller type increase the enthalpy compressor becomes possibility, and finally can promote the wide model of this type of compressor to use and popularize, and the while also can be improved compound compressor and increased the enthalpy effect; 4. improve and use rotation roller type compressor air-conditioning system to increase the enthalpy effect, improve system energy efficiency, reach energy-conservation purpose.
Description of drawings
The internal structure schematic representation of the compressor that Fig. 1 provides for embodiment one.
The schematic representation of a kind of set-up mode of the fumarole position of the compressor that Fig. 2 provides for embodiment one.
The schematic representation of the another kind of set-up mode of the fumarole position of the compressor that Fig. 3 provides for embodiment one.
The schematic representation of a kind of set-up mode of the fumarole position of the compressor that Fig. 4 provides for embodiment two.
The schematic representation of the another kind of set-up mode of the fumarole position of the compressor that Fig. 5 provides for embodiment two.
The compressor that Fig. 6 to Fig. 9 is provided for embodiment three increases the fundamental diagram of enthalpy process.
The compressor that Figure 10 to Figure 13 is provided for embodiment three increases the fundamental diagram of enthalpy process.
Embodiment
Embodiment one
In conjunction with Fig. 1 and shown in Figure 2, the rotary compressor that present embodiment provides comprises: housing 1, cylinder 2, upper flange 3, lower flange 4, bent axle 5, roller 6, slide plate 7, motor (not shown in figure 1) etc.The slide plate 7 of radial expansion is set in the cylinder 2, and slide plate 7 both sides are offered the intakeport 21 of not being with Aspirating valves and the relief opening of being with outlet valve respectively, and upper flange 3, lower flange 4 are placed in cylinder 2 upper/lower terminals, constitute the volume of cylinder that seals with cylinder 2 inwalls.Roller 6 is contained on the eccentric crankshaft 5, and roller 6 rolls along cylinder 2 inwalls, forms a meniscate active chamber 201 with cylinder 2.Slide plate 7 leans on the active force of spring; Its end is closely contacted with roller 6 outer rims; The crescent shape active chamber is divided into two-part, and a part is that compression chamber, a part are for air aspiration cavity, along with roller 6 rolls along cylinder 2 inwalls; The volume size of compression chamber and air aspiration cavity is changed each other, accomplishes air-breathing, compression, exhaust process again and again.Offer the jet channel 8 that is communicated with cylinder 2 inside on the upper flange 3, jet channel 8 externally connects jet pipeline 9.There are following two kinds of situations in the position that jet channel 8 is opened in the puff prot of upper flange 3 end faces:
(1) as shown in Figure 2, for R
1+ e>D
1-R
2Compressor (R wherein
1Be the roller inside radius, e is a throw of eccentric, D
1Roller outer diameter, R
2The cylinder inside radius); Puff prot is arranged on: when roller 6 cylindrical peaks 605 (being roller 6 and the point of contact of cylinder inner wall) when being positioned at intakeport 21 right hand edges 211 (when roller just will begin once to compress), current roller cylindrical 601, roller 6 endoporus peaks 611 constitute in regional 141 (shadow regions among the figure) through tracks 603 and slide plate 7 tracks.
(2) as shown in Figure 3, for R
1+ e<D
1-R
2Compressor (R wherein
1Be the roller inside radius, e is a throw of eccentric, D
1Roller outer diameter, R
2The cylinder inside radius); Puff prot is arranged on: when roller 6 cylindrical peaks 605 are positioned at intakeport 21 right hand edges 211, in the zone 142 (shadow region among the figure) that current roller cylindrical 601, roller cylindrical minimum point 606 are constituted through tracks 602 and slide plate 7 tracks.
Implement two
Embodiment two is with the different of embodiment one: embodiment one based on compressor be the mode of traditional cylinder wall suction port, thisly have an air-breathing clearance; The compressor that present embodiment two adopts adopts the mode of lower flange when upper flange, multistage cylinder (perhaps also possibly be dividing plate) suction port, and there is not air-breathing clearance volume in this kind mode.For the compressor of no clearance, there are following two kinds of situations in the position that jet channel 8 is opened in the puff prot of upper flange 3 end faces:
(1) as shown in Figure 4, for R
1+ e>D
1-R
2Compressor (R wherein
1Be the roller inside radius, e is a throw of eccentric, D
1Roller outer diameter, R
2The cylinder inside radius); Puff prot is arranged on: when roller 6 cylindrical peaks 605 (being roller 6 and the point of contact of cylinder inner wall) when being positioned at slide plate 7 assembling positions, in the zone 151 (shadow region among the figure) that current roller cylindrical 604, roller 6 endoporus peaks 611 are constituted through tracks 603 and slide plate 7 tracks.
(2) as shown in Figure 5, for R
1+ e<D
1-R
2Compressor (R wherein
1Be the roller inside radius, e is a throw of eccentric, D
1Roller outer diameter, R
2The cylinder inside radius), puff prot is arranged on: when roller 6 cylindrical peaks 605 are positioned at slide plate 7 assembling position, current roller cylindrical 604, roller 6 cylindrical minimum points 606 through tracks 602 and and the zone 152 (shadow region among the figure) that constituted of slide plate 7 tracks in.
Embodiment three
Embodiment one defines under four kinds of different situations with embodiment two, and jet channel 8 is offered the scope of puff prot on upper flange, and present embodiment three provides concrete setting scheme in a kind of puff prot position and air injection enthalpy-increasing process thereof.As shown in Figure 6; In order to express the position of relative slide plate 7 of the puff prot of being offered and intakeport 21 better; Among the figure with mode intuitively in the upper end of cylinder 2 the drawn position at jet channel 8 places of direct with dashed lines, and the position at a puff prot 811 places that had of jet channel 8.In order to let puff prot 811 in time open, increase the enthalpy amount, puff prot 811 can be set to the half moon shape, also can adopt circular puff prot.
In conjunction with Fig. 6 to Fig. 9; The air injection enthalpy-increasing process of the compressor that embodiment three provides is following: 1. roller 6 peaks are through slide plate 7, and during no show intakeport 21 right hand edges 211, air aspiration cavity is in suction condition; The interior gas pressure of compression chamber this moment is lower, and puff prot 811 is in closed condition; 2. bent axle 5 drive rollers 6 are rotated counterclockwise; When roller 6 peaks pass through intakeport 21 right hand edges 211; Puff prot 811 is progressively opened, inject high pressure, high enthalpy gas (because slide plate 7 separates compression chamber and air aspiration cavity, the gas that spray enthalpy this moment can not influence normal suction) in compression chamber; 3. bent axle 5 drive rollers 6 continue to be rotated counterclockwise, and puff prot 811 is all opened, and the puff prot area increases, and gas pressure improves constantly in the compression chamber simultaneously; 4. bent axle 5 continuation drive rollers 6 are rotated counterclockwise; Gas pressure improves constantly in the compression chamber, and when the progressively approaching spray enthalpy of gas pressure in compression chamber pressure, puff prot 811 is closed gradually; The compression intracavity gas begins to discharge to compressor through flange, repeats afterwards 1. extremely 4..
In the present embodiment, the particular location of said puff prot need be provided with according to spray enthalpy pressure, and the puff prot position is the closer to slide plate, and puff prot is opened more lately, and it is big more that puff prot can be done, and requires spray enthalpy pressure also high more; Puff prot is offered the position the closer to the air-breathing low pressure chamber of cylinder, and puff prot is opened more early, and spray enthalpy effect is obvious more, but the puff prot area that can design is more little.For the area that increases puff prot can adopt half moon shape puff prot, adopt powder metallurgy flange and the dividing plate can the rheo-die-casting moulding, do not need to process.To increase the enthalpy amount and can on upper and lower flange and dividing plate, process simultaneously and increase the enthalpy hole in order to improve.As adopt the puff prot of non-one-way valve, after spray enthalpy set positions, system need adjust the secondary structure of damming, and makes spray enthalpy pressure be higher than puff prot and closes front air cylinder compression chamber pressure, avoids spraying enthalpy and flows backwards.As adopt the puff prot of one-way valve, then need not consider backward flow problem.
Embodiment four
Embodiment four is with embodiment three difference: shown in figure 10, jet channel 8 has been offered first puff prot 801 and second puff prot 802 on upper flange, and present embodiment also is provided with an one-way valve at second puff prot, 802 places.
In conjunction with Figure 10 to Figure 13; The air injection enthalpy-increasing process of the compressor that embodiment three provides is following: 1. roller 6 is through intakeport 21 right hand edges 211; The interior gas pressure of compression chamber this moment is lower; (this moment, second puff prot 802 also was in closed condition), inject high pressure, high enthalpy gas in compression chamber are progressively opened in 801 beginnings of first puff prot; 2. bent axle 5 drive rollers 6 are rotated counterclockwise, and begin compression compression intracavity gas, and gas pressure improves constantly, and first puff prot 801 continues the spray enthalpys, and second puff prot 802 is progressively opened and begun to compression chamber inject high pressure, high enthalpy gas; 3. bent axle 5 drive rollers 6 continue to be rotated counterclockwise, and gas pressure further improves in the compression chamber, before the compression chamber internal pressure is higher than first puff prot, 801 pressure, closes first puff prot 801 through roller 6 end faces, avoids increasing enthalpy and flows backwards; When the compression chamber internal pressure was not higher than second puff prot, 802 pressure as yet, second puff prot 802 continues to increase enthalpy to compression chamber, and was suitable up to pressure, during this period of time because second puff prot, 802 places are provided with one-way valve structures, can not cause equally to increase the enthalpy refluence; 4. bent axle 5 drive rollers 6 continue to be rotated counterclockwise; Second puff prot 802 will progressively be closed; First puff prot 801 and second puff prot 802 were in closed condition all the time after exhaust was accomplished, and closed next circuit compression chamber until roller 6, repeated afterwards 1. extremely 4..
Among the embodiment four,, cause spray enthalpy pressure also to change and change along with operating conditions because air-conditioning system running environment can change; In order to improve spray content; Can avoid spraying enthalpy again and flow backwards, so adopt two above puff prots, two puff prots can be progressively opened, successively closed in the roller rotation.The morning that first puff prot 801 is opened, the also morning of closing, inner pressure of air cylinder is less when opening, and it is better to increase the enthalpy effect, but first puff prot 801 is positioned at the tip of the scope of offering, and is difficult to do big; The ratio that second puff prot 802 is opened is later, close also than later, and spray enthalpy pressure is bigger, is positioned at the middle part of the scope of offering, and can do bigger.Pressure when embodiment four both can guarantee that first puff prot 801 is closed in the compression chamber does not reach puff prot pressure, increases the enthalpy amount in order to improve again, prolongs and increases the enthalpy time, utilizes second puff prot 802 to continue to increase enthalpy up to closing.But in order to prevent to flow backwards, second puff prot 802 initiatively is provided with one-way valve.
Above embodiment is merely fully open and unrestricted the present invention it is understandable that: just above-mentioned jet channel and puff prot are arranged on lower flange and the twin-tub dividing plate, and its principle is identical with above embodiment with working procedure; In addition, also can offer fumarole at upper and lower flange, dividing plate simultaneously in order to increase the enthalpy amount.In addition, because the beginning air injection enthalpy-increasing needs a period of time to the enthalpy gases affect that increases that spirt goes to air-breathing, so in the actual production, puff prot can be opened in the edge in embodiment one and embodiment two said zones, also can not influence air-breathingly, and the enthalpy amount is sprayed in increase simultaneously.
Claims (8)
1. rotary compressor with air injection enthalpy-increasing function; It is characterized in that; Offering at least one jet channel on upper flange, the lower flange or on the twin-tub dividing plate; At least be furnished with at least one puff prot on the jet channel, said puff prot and jet channel are communicated with cylinder interior and compressor is outside; Roller end face is the keying of the said puff prot of control automatically in the roller rolls process; And the position that puff prot is offered meets the following conditions: the initial stage puff prot of a compression stroke is opened by roller end face, and the puff prot in latter stage of a compression stroke is closed by roller end face.
2. the rotary compressor with air injection enthalpy-increasing function according to claim 1 is characterized in that, for intakeport is set on the cylinder wall pump body structure of air-breathing clearance is arranged, and R
1+ e>D
1-R
2Compressor, R wherein
1Be the roller inside radius, e is a throw of eccentric, D
1Roller outer diameter, R
2The cylinder inside radius, said puff prot is arranged on: when roller cylindrical peak was positioned at the intakeport right hand edge, current roller cylindrical, roller endoporus peak constituted in the zone through track and slide plate track.
3. the rotary compressor with air injection enthalpy-increasing function according to claim 1 is characterized in that, for intakeport is set on the cylinder wall pump body structure of air-breathing clearance is arranged, and R
1+ e<D
1-R
2Compressor, R wherein
1Be the roller inside radius, e is a throw of eccentric, D
1Roller outer diameter, R
2The cylinder inside radius, said puff prot is arranged on: when roller cylindrical peak is positioned at the intakeport right hand edge, in the zone that current roller cylindrical, roller cylindrical minimum point process track and slide plate track are constituted.
4. the rotary compressor with air injection enthalpy-increasing function according to claim 1 is characterized in that, on upper flange, lower flange or the twin-tub dividing plate pump body structure that intakeport does not have air-breathing clearance being set, and R
1+ e>D
1-R
2Compressor, R wherein
1Be the roller inside radius, e is a throw of eccentric, D
1Roller outer diameter, R
2The cylinder inside radius, said puff prot is arranged on: when roller cylindrical peak is positioned at slide plate assembling position, in the zone that current roller cylindrical, roller endoporus peak process track and slide plate track are constituted.
5. the rotary compressor with air injection enthalpy-increasing function according to claim 1 is characterized in that, on upper flange, lower flange or the twin-tub dividing plate pump body structure that intakeport does not have air-breathing clearance being set, and R
1+ e<D
1-R
2Compressor, R wherein
1Be the roller inside radius, e is a throw of eccentric, D
1Roller outer diameter, R
2The cylinder inside radius, said puff prot is arranged on: when roller cylindrical peak is positioned at slide plate when position assembling, current roller cylindrical, roller cylindrical minimum point through track and and the zone that constituted of slide plate track in.
6. according to any described rotary compressor with air injection enthalpy-increasing function of claim 1 to 5, it is characterized in that, be furnished with a puff prot on the said jet channel, this puff prot is for being half moon or circle.
7. according to any described rotary compressor of claim 1 to 5 with air injection enthalpy-increasing function; It is characterized in that; Be furnished with two puff prots on the said jet channel; But first puff prot is positioned at the tip of said puff prot setting area, but second puff prot is arranged on the middle part of said puff prot setting area, and this second puff prot place is provided with an one-way valve.
8. the rotary compressor with air injection enthalpy-increasing function according to claim 1 is characterized in that said jet channel externally is sealedly connected with jet pipeline.
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CN201110300709.XA CN102364107B (en) | 2011-09-30 | 2011-09-30 | Rotary compressor with enhanced vapor injection function |
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CN102364107B CN102364107B (en) | 2015-09-09 |
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CN103511259A (en) * | 2013-03-04 | 2014-01-15 | 广东美芝制冷设备有限公司 | Rotary compressor and air injection device thereof |
CN103967788A (en) * | 2013-02-05 | 2014-08-06 | 珠海格力节能环保制冷技术研究中心有限公司 | Compression assembly, compressor, air conditioner and heat pump water heater |
CN104005958A (en) * | 2013-02-26 | 2014-08-27 | 上海日立电器有限公司 | Anti-jet air leakage structure of two-spool compressor intermediate plate |
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Cited By (22)
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CN103967788A (en) * | 2013-02-05 | 2014-08-06 | 珠海格力节能环保制冷技术研究中心有限公司 | Compression assembly, compressor, air conditioner and heat pump water heater |
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