CN102363349A - Automatic disc multiple-station multicolor shoe moulding method and moulding machine - Google Patents
Automatic disc multiple-station multicolor shoe moulding method and moulding machine Download PDFInfo
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- CN102363349A CN102363349A CN2011103182116A CN201110318211A CN102363349A CN 102363349 A CN102363349 A CN 102363349A CN 2011103182116 A CN2011103182116 A CN 2011103182116A CN 201110318211 A CN201110318211 A CN 201110318211A CN 102363349 A CN102363349 A CN 102363349A
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Abstract
The invention discloses an automatic disc multiple-station multicolor shoe moulding method, which comprises the following steps of: 1) preparing a main rack; 2) disposing an injection machine; 3) installing multicolor shoe dies; 4) preparing an industrial control computer; 5) starting the injection machine and a slewing mechanism to realize the multiple-station multicolor shoe moulding. The invention also discloses a moulding machine for the enforcement of the automatic disc multiple-station multicolor shoe moulding method. The method provided by the invention has simple processes, is easy to accomplish and convenient to operate, and can be used to effectively reduce monitor personnel and greatly reduce labor intensity so as to save manpower and material resources and reduce the production cost. The moulding machine provided by the invention is rationally designed and is convenient to use. By the adoption of the moulding machine, shoe die cooling time can be effectively utilized to carry out glue injection of other shoe dies. In addition, different color glue injection of shoe dies is completed one by one through the rotation of the disc, so as to form multicolor shoe products. The moulding machine has advantages of rapid production speed and short period, and can be used to mitigate labor intensity, guarantee product quality and substantially raise the production efficiency and product qualified rate.
Description
Technical field
The invention belongs to the footwear field shaping technique, be specifically related to a kind of full automatic disc type multistation polychrome footwear forming method and make-up machine.
Background technology
Under the overall situation in current market, especially after China's entry into the WTO, enterprise more and more faces the globalization competition, and in order to survive in the modern competition market environment, the competitiveness of oneself must improve in enterprise.The competition theme of Chinese manufacturing gets into the overall technique competition epoch such as output, quality and cost now.
Modern society generally uses Jet forming machine in the footwear industry, and the Jet forming machine of selling on the market is varied, and it all has different design concepts separately, makes every effort to reach the instructions for use of different user.Though but these Jet forming machines can roughly satisfy instructions for use; As in order to make sport footwear, playshoes or slippers etc.; But its design is all not very ingenious, all adopts unit distributing forming technique basically, only can in single processing procedure, form single footwear; On output, restriction to some extent on the kind; And only can produce the footwear of single color.During double-colored or polychrome footwear, can only adopt manual type will frequently between each color moulding, shift back and forth at the footwear mould by hand when needs, therefore need the frequent change mould; This mould volume heavy; The workload of changing is quite big, repeatedly assembles mould in addition, is prone to cause wearing and tearing to damage; Be difficult to guarantee original precision, can not guarantee the footwear quality.Because the basic full manually-operated of leaning on of basic working procedure and omnidistance technology, labour intensity is big, and efficient is low.And because of it leans on manually-operated entirely, product quality also varies with each individual, and the quality of this product guarantees decision by individual's subjectivity and operating experience entirely, is difficult to quantize and ensure the quality of products.Yet; Progress and growth in the living standard along with society; Society is diversified to footwear, multicolor, and demands such as low manufacturing cost and short manufacturing cycle are urgent day by day; Traditional manufacturing technology can not satisfy market to multi-varieties and small-batch, has more characteristic and meets the product demand that client individual requires pattern and function.
Summary of the invention
To above-mentioned deficiency, one of the object of the invention is, provides a kind of technology simple and easy, the full automatic disc type multistation polychrome footwear forming method that is easy to realize;
The object of the invention also is, provides that a kind of cost is low, production efficiency is high and can guarantee the make-up machine of product quality.
For realizing above-mentioned purpose, technical scheme provided by the present invention is:
A kind of full automatic disc type multistation polychrome footwear forming method, it may further comprise the steps:
(1) preparation one body frame is provided with disk and can drives the slew gear that this disk rotates on this body frame, said disk is provided with a plurality of along its circumferential evenly distributed footwear mould installation position;
(2) number of colors according to the shoes of required production is provided with many injection machines, and each injection machine is distributed in said disk one side successively, and makes the material sputtering nozzle of injection machine aim at footwear mould installation position;
(3) sized and the quantity thereof according to the shoes of required production is provided with respective numbers and corresponding specification polychrome footwear mould, and those polychrome footwear moulds are installed on footwear mould corresponding with it installation position, and this polychrome footwear mould is aligned with said material sputtering nozzle mutually;
(4) in the hopper of each injection machine, add the sizing material of respective color successively along the rotation direction of said disk according to the injection moulding operation of the different colours glue-line of the shoes of required production;
(5) preparation one industrial computer links to each other injection machine, slew gear respectively, and controlled by this industrial computer with said industrial computer;
(6) energized is imported desired parameters on industrial computer, start injection machine and slew gear, each injection machine successively after the injection moulding, inject the sizing material of multicolour, obtain the polychrome footwear, realize the injection mo(u)lding of disposable multistation polychrome footwear.
Body frame in the said step (1) adopts materials A 45# iron and steel to process, and the quantity of the footwear mould installation position of the hollow out that is provided with on the said disk is 12-24.
Injection machine in the said step (2) all correspondence is arranged on the center that the outside of disk or an injection machine wherein are arranged on disk, and other injection machine correspondence is arranged on the inboard of disk.
It is further comprising the steps of:
(7) preparation links to each other with said industrial computer and receives the resistance material device of its control, and this resistance material device is installed on the material sputtering nozzle of said injection machine, is used for controlling the discharging of material sputtering nozzle or closes material, prevents the phenomenon that injection machine outflows when plastifying sizing material; Said resistance material device comprises base, material mouth Connection Block, fixed mount, oil cylinder, resistance material pillar; Said material mouth Connection Block is arranged on the base through fixed mount; The middle part of said material mouth Connection Block is provided with one and vertically runs through it and be slightly larger than the discharging road of said resistance material pillar; This material mouth Connection Block one side is provided with a feed channel; The outer end of this feed channel and said material sputtering nozzle are suitable, and the inner is tilted to down and is communicated with said discharging road, and the top in said discharging road is provided with resistance material pin guide pin bushing; The activity of said resistance material pillar is plugged in the said discharging road; And be provided with and the suitable muzzle that shoots material in this resistance material pillar lower end corresponding to the bottom in this discharging road, fixed mount is stretched out through resistance material pin guide pin bushing in the upper end of this resistance material pillar, said oil cylinder to fixed-site that should the resistance material pillar on said fixed mount is fixing; And the piston rod of this oil cylinder is connected with the upper end of said resistance material pillar, and can drive the movable downward or upward and corresponding lower end that makes said resistance material pillar of this resistance material pillar and conflict and put the lower end that prevents the sizing material outflow or make said resistance material pillar and the muzzle that shoots material at material sputtering nozzle and be separated and realize that sizing material penetrates; At least be provided with two heat insulations between said material mouth Connection Block and the fixed mount; Said base adopts the modified heat treatment of 40CR, and the chromium plating processing is carried out on the surface.
It is further comprising the steps of:
(8) original state, said industrial computer start all injection machines work, and the resistance material device of controlling on it closes the material action, and injection machine begins to plastify sizing material;
(9) the said industrial computer control injection machine pair polychrome footwear mould relative with it that be positioned at primary importance action that shoots material is controlled resistance material device on it simultaneously and is carried out discharging and move the first color injecting glue of completion polychrome footwear mould;
(10) said industrial computer starts the slew gear disc rotated; Drive the injection machine that the polychrome footwear mould of accomplishing the first color injecting glue shifts out primary importance; And the corresponding polychrome footwear mould that makes the next position moves to the injection machine of primary importance; Injection machine continues the plasticizing sizing material simultaneously, and has accomplished the polychrome footwear mould entering cooling stage of the first color injecting glue;
(11) the said industrial computer control injection machine pair polychrome footwear mould relative with it that be positioned at primary importance action that shoots material is controlled resistance material device on it simultaneously and is carried out discharging and move the first color injection moulding of the polychrome footwear mould of completion the next position; Injection machine continues the plasticizing sizing material simultaneously, and has accomplished the polychrome footwear mould continuation cooling of the first color injecting glue;
(12) the first color injection moulding of all polychrome footwear moulds is accomplished in repeating step (9)-(11);
(13) when the cooling of the first color injecting glue of the polychrome footwear mould of accomplishing the first color injecting glue that is positioned at primary importance finishes, and the injection machine that is positioned at the second place just in time is in the residing position of first color injecting glue cooling finishing of this polychrome footwear mould;
(14) the injection machine pair polychrome footwear mould relative with it of the said industrial computer control primary importance action that shoots material is controlled resistance material device on it simultaneously and is carried out discharging and move the first color injecting glue of completion polychrome footwear mould; Meanwhile, the injection machine of the said industrial computer control second place is pair corresponding with it, the action that shoots material of the polychrome footwear mould of having accomplished the first color injecting glue, the second color injecting glue of completion polychrome footwear mould;
(15) repeating step (14) is realized the double-colored footwear moulding of full automatic disc type double;
(16) when the cooling of the second color injecting glue of the polychrome footwear mould of accomplishing the second color injecting glue that is positioned at primary importance finishes, and the injection machine that is positioned at the 3rd position just in time is in the residing position of second color injecting glue cooling finishing of this polychrome footwear mould;
(17) control of said industrial computer be positioned at primary importance the injection machine of injection machine and the 3rd position of injection machine, the second place simultaneously to the polychrome footwear mould corresponding action that shoots material with it; The resistance material device of controlling simultaneously on it carries out the discharging action; The second color injecting glue of the polychrome footwear mould of the first color injecting glue of the polychrome footwear mould of the injection machine of corresponding completion primary importance and its relevant position, the injection machine of the second place and its relevant position, the 3rd color injecting glue of the polychrome footwear mould of the injection machine of the 3rd position and its relevant position;
(18) repeating step (17) is realized the three look footwear moulding of full automatic disc type three stations; Push away with this example, the injection machine of respective numbers and the sizing material of this injection machine color of respective settings are set, realize the moulding of full automatic disc type multistation polychrome footwear.
A kind of make-up machine of implementing above-mentioned full automatic disc type multistation polychrome footwear forming method; It comprises that a body frame, an industrial computer and many link to each other with this industrial computer and receive the injection machine of its control; Said body frame is provided with disk and can drives the slew gear that this disk rotates; This slew gear links to each other with said industrial computer and controlled by it, and said disk is provided with a plurality of along its circumferential evenly distributed footwear mould installation position, on this footwear mould installation position polychrome footwear mould is installed; Injection machine is distributed in the periphery of said disk, and the material sputtering nozzle of this injection machine is aimed at said polychrome footwear mould.
It comprises that also one is arranged on the resistance material device on the material sputtering nozzle of said injection machine, and this resistance material device links to each other with said industrial computer and controlled by it.
Said resistance material device comprises base, material mouth Connection Block, fixed mount, oil cylinder, resistance material pillar; Said material mouth Connection Block is arranged on the base through fixed mount; The middle part of said material mouth Connection Block is provided with one and vertically runs through it and be slightly larger than the discharging road of said resistance material pillar; This material mouth Connection Block one side is provided with a feed channel; The outer end of this feed channel and said material sputtering nozzle are suitable, and the inner is tilted to down and is communicated with said discharging road, and the top in said discharging road is provided with resistance material pin guide pin bushing; The activity of said resistance material pillar is plugged in the said discharging road; And be provided with and the suitable muzzle that shoots material in this resistance material pillar lower end corresponding to the bottom in this discharging road, fixed mount is stretched out through resistance material pin guide pin bushing in the upper end of this resistance material pillar, said oil cylinder to fixed-site that should the resistance material pillar on said fixed mount is fixing; And the piston rod of this oil cylinder is connected with the upper end of said resistance material pillar, and can drive the movable downward or upward and corresponding lower end that makes said resistance material pillar of this resistance material pillar and conflict and put the lower end that prevents the sizing material outflow or make said resistance material pillar and the muzzle that shoots material at material sputtering nozzle and be separated and realize that sizing material penetrates.
At least be provided with two heat insulations between said material mouth Connection Block and the fixed mount.
Said body frame adopts materials A 45# iron and steel to process, and the quantity of the footwear mould installation position on the said disk is 12-24, and said base adopts the modified heat treatment of 40CR, and the chromium plating processing is carried out on the surface.
Beneficial effect of the present invention is: method operation provided by the invention is simple, is easy to realize, effectively reduces the monitor staff, and easy to operate, reduces labour intensity greatly, thereby uses manpower and material resources sparingly, and reduces production costs; Make-up machine provided by the invention is reasonable in design, and is easy to use, can produce the polychrome footwear by fully automatic high-speed, and efficient is high; Cost is low, and effectively utilizes the cool time of footwear mould, and other footwear mould is carried out injecting glue, and the rotation through disk; Accomplish the injecting glue to footwear mould different colours one by one, form the polychrome footwear, speed of production is fast, and the cycle is short; When reducing labor intensity, and guarantee product quality, improved production efficiency and product percent of pass greatly.Be provided with the resistance material device, be used for controlling the discharging of material sputtering nozzle or close material, prevent the phenomenon that injection machine outflows when the plasticizing sizing material, guarantee the aesthetic in appearance of product.
Below in conjunction with accompanying drawing and embodiment, the present invention is described further.
Description of drawings
Fig. 1 is instance 1 structural representation of the present invention;
Fig. 2 is the structural representation of injection machine among Fig. 1;
Fig. 3 is structural representation Fig. 1 of resistance material device among Fig. 2;
Fig. 4 is structural representation Fig. 2 of resistance material device among Fig. 2;
Fig. 5 is the structural representation of instance 2 of the present invention
Fig. 6 is the structural representation of instance 3 of the present invention;
Fig. 7 is the plan structure sketch map of Fig. 6.
The specific embodiment
Embodiment 1: referring to Fig. 1 to Fig. 4, present embodiment provides a kind of full automatic disc type multistation polychrome footwear forming method, and it may further comprise the steps:
(1) preparation one body frame 1 is provided with disk 2 and can drives the slew gear 3 that this disk 2 rotates on this body frame 1, said disk 2 is provided with a plurality of along its circumferential evenly distributed footwear mould installation position 21;
(2) number of colors according to the shoes of required production is provided with many injection machines 4, and each injection machine 4 is distributed in said disk 2 one sides successively, and makes the material sputtering nozzle 41 of injection machine 4 aim at footwear mould installation positions 21; In the present embodiment, the quantity of injection machine 4 is three.Among other embodiment, can be provided with the injection machine 4 of respective numbers according to the number of colors of the shoes of required production.
(3) sized and the quantity thereof according to the shoes of required production is provided with respective numbers and corresponding specification polychrome footwear mould 5, and those polychrome footwear moulds 5 are installed on footwear mould corresponding with it installation position 21, and this polychrome footwear mould 5 is aligned with said material sputtering nozzle 41 mutually;
(4) in the hopper of each injection machine 4, add the sizing material of respective color successively along the rotation direction of said disk 2 according to the injection moulding operation of the different colours glue-line of the shoes of required production;
(5) preparation one industrial computer links to each other injection machine 4, slew gear 3 respectively, and controlled by this industrial computer with said industrial computer;
(6) energized is imported desired parameters on industrial computer, start injection machine 4 and slew gear 3, each injection machine 4 successively after the injection moulding, inject the sizing material of multicolour, obtain the polychrome footwear, realize the injection mo(u)lding of disposable multistation polychrome footwear.
It is further comprising the steps of:
(7) preparation links to each other with said industrial computer and receives the resistance material device 6 of its control, this resistance material device 6 is installed on the material sputtering nozzle 41 of said injection machine 4, is used for controlling the discharging of material sputtering nozzle 41 or closes material, prevents the phenomenon that injection machine 4 outflows when plastifying sizing material; Said resistance material device 6 comprises base 61, material mouth Connection Block 62, fixed mount 63, oil cylinder 64, resistance material pillar 65; Said material mouth Connection Block 62 is arranged on the base 61 through fixed mount 63; The middle part of said material mouth Connection Block 62 is provided with one and vertically runs through it and be slightly larger than the discharging road 621 of said resistance material pillar 65; These material mouth Connection Block 62 1 sides are provided with a feed channel 622; The outer end of this feed channel 622 and said material sputtering nozzle 41 are suitable; The inner is tilted to down and is communicated with said discharging road 621; The top in said discharging road 621 is provided with resistance material pin guide pin bushing 66, and said resistance material pillar 65 activities are plugged in the said discharging road 621, and is provided with the shoot material muzzle 67 suitable with these resistance material pillar 65 lower ends corresponding to the bottom in this discharging road 621; Fixed mount 63 is stretched out through resistance material pin guide pin bushing 66 in the upper end of this resistance material pillar 65; 64 pairs of said oil cylinders should resistance material pillar 65 fixed-site on said fixed mount 63 is fixing, and the piston rod of this oil cylinder 64 is connected with the upper end of said resistance material pillar 65, and can drive the movable downward or upward and corresponding lower end that makes said resistance material pillar 65 of this resistance material pillar 65 and conflict and on the muzzle 67 that shoots material, prevent the sizing material outflow or the lower end of said resistance material pillar 65 is separated with the muzzle 67 that shoots material to realize the sizing material ejaculation; At least be provided with two heat insulations 68 between said material mouth Connection Block 62 and the fixed mount 63; Said base 61 adopts the modified heat treatment of 40CR, and the chromium plating processing is carried out on the surface.
It is further comprising the steps of:
(8) original state, said industrial computer start all injection machines 4 work, and the resistance material device of controlling on it 6 closes the material action, and injection machine 4 begins to plastify sizing material;
(9) said industrial computer control 4 pairs of polychrome footwear moulds 5 relative with it of injection machine of being positioned at primary importance action that shoots material is controlled resistance material device 6 on it simultaneously and is carried out discharging and move the first color injecting glue of completion polychrome footwear mould 5;
(10) said industrial computer starts 2 rotations of slew gear 3 drive disks; Drive the injection machine 4 that the polychrome footwear mould 5 of accomplishing the first color injecting glue shifts out primary importance; And the corresponding polychrome footwear mould 5 that makes the next position moves to the injection machine 4 of primary importance; Injection machine 4 continues the plasticizing sizing material simultaneously, and has accomplished the polychrome footwear mould 5 entering cooling stages of the first color injecting glue;
(11) said industrial computer control 4 pairs of polychrome footwear moulds 5 relative with it of injection machine of being positioned at primary importance action that shoots material is controlled resistance material device 6 on it simultaneously and is carried out discharging and move the first color injection moulding of the polychrome footwear mould 5 of completion the next position; Injection machine 4 continues the plasticizing sizing material simultaneously, and has accomplished the polychrome footwear mould 5 continuation coolings of the first color injecting glue;
(12) the first color injection moulding of all polychrome footwear moulds 5 is accomplished in repeating step (9)-(11);
(13) when the cooling of the first color injecting glue of the polychrome footwear mould 5 of accomplishing the first color injecting glue that is positioned at primary importance finishes, and the injection machine 4 that is positioned at the second place just in time is in the residing position of first color injecting glue cooling finishing of this polychrome footwear mould 5;
(14) 4 pairs of polychrome footwear moulds 5 relative with it of injection machine of said industrial computer control primary importance action that shoots material is controlled resistance material device 6 on it simultaneously and is carried out discharging and move the first color injecting glue of completion polychrome footwear mould 5; Meanwhile, 4 pairs of the injection machines of the said industrial computer control second place are corresponding with it, the action that shoots material of the polychrome footwear mould 5 of having accomplished the first color injecting glue, the second color injecting glue of completion polychrome footwear mould 5;
(15) repeating step (14) is realized the double-colored footwear moulding of full automatic disc type double;
(16) when the cooling of the second color injecting glue of the polychrome footwear mould 5 of accomplishing the second color injecting glue that is positioned at primary importance finishes, and the injection machine 4 that is positioned at the 3rd position just in time is in the residing position of second color injecting glue cooling finishing of this polychrome footwear mould 5;
(17) control of said industrial computer be positioned at primary importance the injection machine 4 of injection machine 4 and the 3rd position of injection machine 4, the second place simultaneously to the polychrome footwear mould 5 corresponding action that shoots material with it; The resistance material device of controlling simultaneously on it 6 carries out the discharging action; The injection machine 4 of corresponding completion primary importance and the injection machine 4 of the first color injecting glue of the polychrome footwear mould 5 of its relevant position, the second place and the second color injecting glue of the polychrome footwear mould 5 of its relevant position, the injection machine 4 of the 3rd position and the 3rd color injecting glue of the polychrome footwear mould 5 of its relevant position;
In the present embodiment, (18) repeating step (17) is realized the three look footwear moulding of full automatic disc type three stations;
Among other embodiment, push away, the injection machine 4 of respective numbers and the sizing material of these injection machine 4 colors of respective settings are set, realize the moulding of full automatic disc type multistation polychrome footwear with this example.
A kind of make-up machine of implementing above-mentioned full automatic disc type multistation polychrome footwear forming method; It comprises that a body frame 1, an industrial computer and many link to each other with this industrial computer and receive the injection machine 4 of its control; Said body frame 1 is provided with disk 2 and can drives the slew gear 3 that this disk 2 rotates; This slew gear 3 links to each other with said industrial computer and controlled by it, and said disk 2 is provided with a plurality of along its circumferential evenly distributed footwear mould installation position 21, on this footwear mould installation position 21 polychrome footwear mould 5 is installed; Injection machine 4 is distributed in the periphery of said disk 2, and the material sputtering nozzle 41 of this injection machine 4 is aimed at said polychrome footwear mould 5.In the present embodiment, the quantity of injection machine 4 is three, and all links to each other with industrial computer and controlled by it.Among other embodiment, can be provided with the injection machine 4 of respective numbers according to the number of colors of the shoes of required production.
It comprises that also one is arranged on the resistance material device 6 on the material sputtering nozzle 41 of said injection machine 4, and this resistance material device 6 links to each other with said industrial computer and controlled by it.
Said resistance material device 6 comprises base 61, material mouth Connection Block 62, fixed mount 63, oil cylinder 64, resistance material pillar 65; Said material mouth Connection Block 62 is arranged on the base 61 through fixed mount 63; The middle part of said material mouth Connection Block 62 is provided with one and vertically runs through it and be slightly larger than the discharging road 621 of said resistance material pillar 65; These material mouth Connection Block 62 1 sides are provided with a feed channel 622; The outer end of this feed channel 622 and said material sputtering nozzle 41 are suitable; The inner is tilted to down and is communicated with said discharging road 621; The top in said discharging road 621 is provided with resistance material pin guide pin bushing 66, and said resistance material pillar 65 activities are plugged in the said discharging road 621, and is provided with the shoot material muzzle 67 suitable with these resistance material pillar 65 lower ends corresponding to the bottom in this discharging road 621; Fixed mount 63 is stretched out through resistance material pin guide pin bushing 66 in the upper end of this resistance material pillar 65; 64 pairs of said oil cylinders should resistance material pillar 65 fixed-site on said fixed mount 63 is fixing, and the piston rod of this oil cylinder 64 is connected with the upper end of said resistance material pillar 65, and can drive the movable downward or upward and corresponding lower end that makes said resistance material pillar 65 of this resistance material pillar 65 and conflict and on the muzzle 67 that shoots material, prevent the sizing material outflow or the lower end of said resistance material pillar 65 is separated with the muzzle 67 that shoots material to realize the sizing material ejaculation.
At least be provided with two heat insulations 68 between said material mouth Connection Block 62 and the fixed mount 63.
Embodiment 2: referring to Fig. 5, the difference of itself and embodiment 1 is that the color of the shoes of required production is double-colored, so the quantity of injection machine 4 is two, and an injection machine 4 is arranged on the injection machine 4 that disk 2 one sides form primary importance; According to the rotary speed and the time of polychrome footwear mould 5 being carried out the time relative set slew gear 3 of the first color injecting glue; Cool off first color injecting glue cooling that rotary speed and the time of required time, slew gear 3 calculates the polychrome footwear mould 5 of accomplishing the first color injecting glue that is positioned at primary importance residing position when finishing according to the polychrome footwear mould 5 of accomplishing the first color injecting glue, to should the position another injection machine 4 being arranged on the outside of disk 2;
Prepare an industrial computer, injection machine 4, the second color sizing material, the slew gear 3 of primary importance linked to each other with said industrial computer respectively, and controlled by this industrial computer;
Energized is imported desired parameters on industrial computer, start injection machine 4, the second color sizing material, the slew gear 3 of primary importance.
Original state, said industrial computer start all injection machines 4 work, and the resistance material device of controlling on it 6 closes the material action, and injection machine 4 begins to plastify sizing material;
4 pairs of polychrome footwear moulds 5 relative with it of injection machine that the control of said industrial computer is positioned at primary importance action that shoots material is controlled resistance material device 6 on it simultaneously and is carried out discharging and move the first color injecting glue of completion polychrome footwear mould 5;
Said industrial computer starts slew gear 3 and drives disk 2 rotations; Drive the injection machine 4 that the polychrome footwear mould 5 of accomplishing the first color injecting glue shifts out primary importance; And the corresponding polychrome footwear mould 5 that makes the next position moves to the injection machine 4 of primary importance; Injection machine 4 continues the plasticizing sizing material simultaneously, and has accomplished the polychrome footwear mould 5 entering cooling stages of the first color injecting glue;
4 pairs of polychrome footwear moulds 5 relative with it of injection machine that the control of said industrial computer is positioned at primary importance action that shoots material is controlled resistance material device 6 on it simultaneously and is carried out discharging and move the first color injection moulding of the polychrome footwear mould 5 of completion the next position; Injection machine 4 continues the plasticizing sizing material simultaneously, and has accomplished the polychrome footwear mould 5 continuation coolings of the first color injecting glue;
The first color injection moulding of all polychrome footwear moulds 5 is accomplished in repeating step (9)-(11);
When the cooling of the first color injecting glue of the polychrome footwear mould 5 of accomplishing the first color injecting glue that is positioned at primary importance finishes, and the injection machine 4 that is positioned at the second place just in time is in the residing position of first color injecting glue cooling finishing of this polychrome footwear mould 5;
4 pairs of polychrome footwear moulds 5 relative with it of injection machine of said industrial computer control primary importance action that shoots material is controlled resistance material device 6 on it simultaneously and is carried out discharging and move the first color injecting glue of completion polychrome footwear mould 5; Meanwhile, 4 pairs of the injection machines of the said industrial computer control second place are corresponding with it, the action that shoots material of the polychrome footwear mould 5 of having accomplished the first color injecting glue, the second color injecting glue of completion polychrome footwear mould 5.Repeat above-mentioned steps, realize the double-colored footwear moulding of full automatic disc type double; Open polychrome footwear mould 5, system row two-coloured shoe series products.
Embodiment 3: referring to Fig. 6 and Fig. 7; The difference of itself and embodiment 2 is; An injection machine 4 is arranged on the center of disk 2; And the first color injecting glue of the polychrome footwear mould 5 of accomplishing the first color injecting glue of another corresponding primary importance cools off residing position when finishing, and relative set is in the outside of disk 2.
The present invention effectively utilizes the cool time of footwear mould, and other footwear mould is carried out injecting glue, and passes through the rotation of disk 2; Accomplish the injecting glue to footwear mould different colours one by one, form the polychrome footwear, speed of production is fast; Cycle is short; When reducing labor intensity, and guarantee product quality, improved production efficiency and product percent of pass greatly.Be provided with resistance material device 6, be used for controlling the discharging of material sputtering nozzle 41 or close material, prevent the phenomenon that injection machine 4 outflows when the plasticizing sizing material, guarantee the aesthetic in appearance of product.
Of the above embodiment of the present invention, adopt technical characterictic same or similar and the other footwear forming method and the make-up machine that obtain, all in protection domain of the present invention with it.
Claims (10)
1. full automatic disc type multistation polychrome footwear forming method is characterized in that it may further comprise the steps:
(1) preparation one body frame is provided with disk and can drives the slew gear that this disk rotates on this body frame, said disk is provided with a plurality of along its circumferential evenly distributed footwear mould installation position;
(2) number of colors according to the shoes of required production is provided with many injection machines, and each injection machine is distributed in said disk one side successively, and makes the material sputtering nozzle of injection machine aim at footwear mould installation position;
(3) sized and the quantity thereof according to the shoes of required production is provided with respective numbers and corresponding specification polychrome footwear mould, and those polychrome footwear moulds are installed on footwear mould corresponding with it installation position, and this polychrome footwear mould is aligned with said material sputtering nozzle mutually;
(4) in the hopper of each injection machine, add the sizing material of respective color successively along the rotation direction of said disk according to the injection moulding operation of the different colours glue-line of the shoes of required production;
(5) preparation one industrial computer links to each other injection machine, slew gear respectively, and controlled by this industrial computer with said industrial computer;
(6) energized is imported desired parameters on industrial computer, start injection machine and realize with slew gear, each injection machine successively after the injection moulding, inject the sizing material of multicolour, acquisition polychrome footwear is realized the injection mo(u)lding of disposable multistation polychrome footwear.
2. full automatic disc type multistation polychrome footwear forming method according to claim 1 is characterized in that, the body frame in the said step (1) adopts materials A 45# iron and steel to process, and the quantity of the footwear mould installation position of the hollow out that is provided with on the said disk is 12-24.
3. full automatic disc type multistation polychrome footwear forming method according to claim 2; It is characterized in that; Injection machine in the said step (2) all correspondence is arranged on the center that the outside of disk or an injection machine wherein are arranged on disk, and other injection machine correspondence is arranged on the inboard of disk.
4. full automatic disc type multistation polychrome footwear forming method according to claim 3 is characterized in that it is further comprising the steps of:
(7) preparation links to each other with said industrial computer and receives the resistance material device of its control, and this resistance material device is installed on the material sputtering nozzle of said injection machine, is used for controlling the discharging of material sputtering nozzle or closes material, prevents the phenomenon that injection machine outflows when plastifying sizing material; Said resistance material device comprises base, material mouth Connection Block, fixed mount, oil cylinder, resistance material pillar; Said material mouth Connection Block is arranged on the base through fixed mount; The middle part of said material mouth Connection Block is provided with one and vertically runs through it and be slightly larger than the discharging road of said resistance material pillar; This material mouth Connection Block one side is provided with a feed channel; The outer end of this feed channel and said material sputtering nozzle are suitable, and the inner is tilted to down and is communicated with said discharging road, and the top in said discharging road is provided with resistance material pin guide pin bushing; The activity of said resistance material pillar is plugged in the said discharging road; And be provided with and the suitable muzzle that shoots material in this resistance material pillar lower end corresponding to the bottom in this discharging road, fixed mount is stretched out through resistance material pin guide pin bushing in the upper end of this resistance material pillar, said oil cylinder to fixed-site that should the resistance material pillar on said fixed mount is fixing; And the piston rod of this oil cylinder is connected with the upper end of said resistance material pillar, and can drive the movable downward or upward and corresponding lower end that makes said resistance material pillar of this resistance material pillar and conflict and put the lower end that prevents the sizing material outflow or make said resistance material pillar and the muzzle that shoots material at material sputtering nozzle and be separated and realize that sizing material penetrates; At least be provided with two heat insulations between said material mouth Connection Block and the fixed mount; Said base adopts the modified heat treatment of 40CR, and the chromium plating processing is carried out on the surface.
5. make-up machine according to claim 4 is characterized in that it is further comprising the steps of:
(8) original state, said industrial computer start all injection machines work, and the resistance material device of controlling on it closes the material action, and injection machine begins to plastify sizing material;
(9) the said industrial computer control injection machine pair polychrome footwear mould relative with it that be positioned at primary importance action that shoots material is controlled resistance material device on it simultaneously and is carried out discharging and move the first color injecting glue of completion polychrome footwear mould;
(10) said industrial computer starts the slew gear disc rotated; Drive the injection machine that the polychrome footwear mould of accomplishing the first color injecting glue shifts out primary importance; And the corresponding polychrome footwear mould that makes the next position moves to the injection machine of primary importance; Injection machine continues the plasticizing sizing material simultaneously, and has accomplished the polychrome footwear mould entering cooling stage of the first color injecting glue;
(11) the said industrial computer control injection machine pair polychrome footwear mould relative with it that be positioned at primary importance action that shoots material is controlled resistance material device on it simultaneously and is carried out discharging and move the first color injection moulding of the polychrome footwear mould of completion the next position; Injection machine continues the plasticizing sizing material simultaneously, and has accomplished the polychrome footwear mould continuation cooling of the first color injecting glue;
(12) repeating step (9) one (11), accomplish the first color injection moulding of all polychrome footwear moulds;
(13) when the cooling of the first color injecting glue of the polychrome footwear mould of accomplishing the first color injecting glue that is positioned at primary importance finishes, and the injection machine that is positioned at the second place just in time is in the residing position of first color injecting glue cooling finishing of this polychrome footwear mould;
(14) the injection machine pair polychrome footwear mould relative with it of the said industrial computer control primary importance action that shoots material is controlled resistance material device on it simultaneously and is carried out discharging and move the first color injecting glue of completion polychrome footwear mould; Meanwhile, the injection machine of the said industrial computer control second place is pair corresponding with it, the action that shoots material of the polychrome footwear mould of having accomplished the first color injecting glue, the second color injecting glue of completion polychrome footwear mould;
(15) repeating step (14) is realized the double-colored footwear moulding of full automatic disc type double;
(16) when the cooling of the second color injecting glue of the polychrome footwear mould of accomplishing the second color injecting glue that is positioned at primary importance finishes, and the injection machine that is positioned at the 3rd position just in time is in the residing position of second color injecting glue cooling finishing of this polychrome footwear mould;
(17) control of said industrial computer be positioned at primary importance the injection machine of injection machine and the 3rd position of injection machine, the second place simultaneously to the polychrome footwear mould corresponding action that shoots material with it; The resistance material device of controlling simultaneously on it carries out the discharging action; The second color injecting glue of the polychrome footwear mould of the first color injecting glue of the polychrome footwear mould of the injection machine of corresponding completion primary importance and its relevant position, the injection machine of the second place and its relevant position, the 3rd color injecting glue of the polychrome footwear mould of the injection machine of the 3rd position and its relevant position;
(18) repeating step (17) is realized the three look footwear moulding of full automatic disc type three stations; Push away with this example, the injection machine of respective numbers and the sizing material of this injection machine color of respective settings are set, realize the moulding of full automatic disc type multistation polychrome footwear.
6. make-up machine of implementing the described full automatic disc type multistation of claim 1 polychrome footwear forming method; It is characterized in that; It comprises that a body frame, an industrial computer and many link to each other with this industrial computer and receive the injection machine of its control, and said body frame is provided with disk and can drives the slew gear that this disk rotates, and this slew gear links to each other with said industrial computer and controlled by it; Said disk is provided with a plurality of along its circumferential evenly distributed footwear mould installation position; On this footwear mould installation position polychrome footwear mould is installed, injection machine is distributed in the periphery of said disk, and the material sputtering nozzle of this injection machine is aimed at said polychrome footwear mould.
7. make-up machine according to claim 6 is characterized in that, it comprises that also one is arranged on the resistance material device on the material sputtering nozzle of said injection machine, and this resistance material device links to each other with said industrial computer and controlled by it.
8. make-up machine according to claim 7; It is characterized in that; Said resistance material device comprises base, material mouth Connection Block, fixed mount, oil cylinder, resistance material pillar, and said material mouth Connection Block is arranged on the base through fixed mount, and the middle part of said material mouth Connection Block is provided with one and vertically runs through it and be slightly larger than the discharging road of said resistance material pillar; This material mouth Connection Block one side is provided with a feed channel; The outer end of this feed channel and said material sputtering nozzle are suitable, and the inner is tilted to down and is communicated with said discharging road, and the top in said discharging road is provided with resistance material pin guide pin bushing; The activity of said resistance material pillar is plugged in the said discharging road; And be provided with and the suitable muzzle that shoots material in this resistance material pillar lower end corresponding to the bottom in this discharging road, fixed mount is stretched out through resistance material pin guide pin bushing in the upper end of this resistance material pillar, said oil cylinder to fixed-site that should the resistance material pillar on said fixed mount is fixing; And the piston rod of this oil cylinder is connected with the upper end of said resistance material pillar, and can drive the movable downward or upward and corresponding lower end that makes said resistance material pillar of this resistance material pillar and conflict and put the lower end that prevents the sizing material outflow or make said resistance material pillar and the muzzle that shoots material at material sputtering nozzle and be separated and realize that sizing material penetrates.
9. make-up machine according to claim 8 is characterized in that, is provided with two heat insulations at least between said material mouth Connection Block and the fixed mount.
10. make-up machine according to claim 9 is characterized in that, said body frame adopts materials A 45# iron and steel to process, and the quantity of the footwear mould installation position on the said disk is 12-24, and said base adopts the modified heat treatment of 40CR, and the chromium plating processing is carried out on the surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103182116A CN102363349A (en) | 2011-10-19 | 2011-10-19 | Automatic disc multiple-station multicolor shoe moulding method and moulding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103182116A CN102363349A (en) | 2011-10-19 | 2011-10-19 | Automatic disc multiple-station multicolor shoe moulding method and moulding machine |
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|---|---|
| CN102363349A true CN102363349A (en) | 2012-02-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103182116A Pending CN102363349A (en) | 2011-10-19 | 2011-10-19 | Automatic disc multiple-station multicolor shoe moulding method and moulding machine |
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| CN104890177B (en) * | 2015-05-22 | 2017-11-28 | 天津贝迪安全设备有限公司 | Even side sole injects streamline and its processing method to annular Duel-density polyurethane |
| CN105034256A (en) * | 2015-07-30 | 2015-11-11 | 南通科技投资集团股份有限公司 | Rotatable workbench mechanism |
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Application publication date: 20120229 |