CN102360601B - Ethylene-propylene insulated chlorosulfonated polyethylene sheathed longitudinal watertight seal control cable for ship - Google Patents
Ethylene-propylene insulated chlorosulfonated polyethylene sheathed longitudinal watertight seal control cable for ship Download PDFInfo
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- CN102360601B CN102360601B CN 201110305356 CN201110305356A CN102360601B CN 102360601 B CN102360601 B CN 102360601B CN 201110305356 CN201110305356 CN 201110305356 CN 201110305356 A CN201110305356 A CN 201110305356A CN 102360601 B CN102360601 B CN 102360601B
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Abstract
The invention provides an ethylene-propylene insulated chlorosulfonated polyethylene sheathed longitudinal watertight seal control cable for a ship. The cable is characterized in that a normally stranded tin-plated copper wire is adopted as a conductor; a water-blocking tape wrapped cladding is arranged outside each conductor; irradiation crosslinked ethylene propylene rubber is arranged outside the water-blocking tape wrapped cladding and used as an insulating layer; a water-blocking tape wrapped cladding is arranged outside the insulating layer; a filling layer is arranged between the insulating layer and the wrapped cladding; irradiation crosslinked chlorosulfonated polyethylene is arranged outside the wrapped cladding and used as an internal sheath; an armor woven from tin-plated copper wire is arranged outside the internal sheath; and irradiation crosslinked chlorosulfonated polyethylene is arranged outside the armor and used as an external sheath. The cable product provided by the invention can be used as the longitudinal watertight seal control cable of the control systems, instruments and meters of submarines, warships and ships. The cable has the advantages that the cable can be used in an underwater environment with a water depth of 650 m, has the characteristics of ageing resistance, ozone resistance, oil resistance, inflaming retarding performance, cold resistance, water absorption and longitudinal water-tight seal, and can maintain excellent electrical performance and mechanical performance in severe environments.
Description
Technical field:
The present invention is naval vessel second the third insulation chlorosulfonated polyethylene sheath longitudinally water blocking control cables, be applicable to submarine, warship, river seagoing vessel oceangoing ship control system and instrument and meter longitudinally water blocking control cables, can also be applied in the occasion that there is the direction waterproof requirement in seabed, offshore platform, massive water projects, tunnel etc.
Background technology:
At present, the shipboard cable standard that generally adopts in the world is the IEC60092 series standard, but this serial standard does not have the specific standards of longitudinally water blocking cable, does not have relevant closed specification.We are according to user's specific (special) requirements, method with reference to the correlation test among the GJB 1916-1994 " naval vessel low smoke cables and flexible cord general specification ", improved the test index of direction waterproof testing sealing, freezing test, water absorption test have been increased, through verification experimental verification the reasonability of product design, can provide safer, stable, serve reliably for the user.
Summary of the invention:
Of the present inventionly provide a kind of second peculiar to vessel the third insulation chlorosulfonated polyethylene sheath longitudinally water blocking control cables, its purpose improves ageing-resistant, the oil resistant of cable, the characteristic such as fire-retardant, cold-resistant.
Technical solution of the present invention: its structure is that N fuse cable is in packed layer, every fuse cable comprises conductor, insulating barrier, A waterstop lapping layer, wherein the periphery of conductor is A waterstop lapping layer, the periphery of A waterstop lapping layer is insulating barrier, the periphery of insulating barrier is C waterstop lapping layer, be inner sheath, armouring between C waterstop lapping layer and the D waterstop lapping layer, wherein the periphery of armouring is D waterstop lapping layer, and the periphery of D waterstop lapping layer is oversheath; N=3,7; Packed layer between insulating barrier and C waterstop lapping layer; Its preparation technology: use the stranded tinned copper wire of electric wire cable wire twisting machine as conductor, adopt simultaneously automation, continuous glue injection technique, by the certain moduli tool glue is filled in space between the stranded conductor, and forms A waterstop lapping layer at the wrapped waterstop in conductor outside; Extrude the ethylene-propylene rubber material with extruder, and crosslinked as insulating barrier through electron accelerator irradiation, with cabler insulated electric conductor is twisted together, adopt simultaneously automation, continuous glue injection technique, by mould glue is filled in the space between the insulated wire cores, timely wrapped waterstop forms C waterstop lapping layer behind the stranding; The periphery of C waterstop lapping layer is to adopt extruder to extrude the chlorosulfonated polyethylene material, and through electron accelerator irradiation crosslinked as external sheath layer cross-linking radiation chlorosulfonated polyethylene as inner sheath, the periphery of inner sheath is to adopt braiding machine braiding armouring, adopt automation, continuous glue injection technique, by mould glue is filled in the space between the tinned copper wire, and timely wrapped waterstop forms D waterstop lapping layer; The periphery of D waterstop lapping layer is to adopt extruder to extrude the chlorosulfonated polyethylene material, and crosslinked as external sheath layer through electron accelerator irradiation.
The present invention has the following advantages:
(1) stop water from construction of cable internal leak to other cabins or and then enter instrument and equipment;
(2) direction waterproof sealing property: it is 6.5MPa that cable should be able to bear hydraulic pressure, and the environment of the 650m depth of water uses under water;
(3) anti-ozone: it is 0.025%～0.030% ozone resistance test that cable should be able to bear the ozone volumetric concentration, does not chap.
(4) water absorption: the sheath material water absorbing properties is good, and cable can be worked in seawater;
(5) high temperature resistant: insulation and sheath material are through behind the irradiation, and it changes not molten condition into by thermoplasticity, thereby its thermal endurance is significantly improved, and allowing for a long time working temperature is+90 ℃, and the short-term operation temperature reaches 250 ℃;
(6) cold resistance: the cable condition of work is air themperature-40 ℃～+ 45 ℃, and allows to work in seawater, can solve PVC
Polar materials is laid problems such as easily causing sclerosis, embrittlement owing to low temperature, thereby satisfies the instructions for use of low temperature environment;
(7) fire-retardant: cable adopts fire proofing, produces hardly toxic gas and dense smoke when fire occurs, and is conducive to the smooth expansion of fire-fighting work, and personnel shift, and controls spreading of fire;
(8) anti-interference: as to adopt tinned copper wire woven shield and armouring, improved interference free performance.
Description of drawings:
Fig. 1 is the structural representation that second the third insulation chlorosulfonated polyethylene sheath longitudinally water blocking control cables is used on the naval vessel
Fig. 2 is with the naval vessel of screen second the third insulation chlorosulfonated polyethylene sheath longitudinally water blocking control cables structural representation.
Among the figure, the 1st, conductor, the 2nd, packed layer, the 3rd, insulating barrier, the 4th, screen, 5-1 are that A waterstop lapping layer, 5-2 are that B waterstop lapping layer, 5-3 are that C waterstop lapping layer, 5-4 are D waterstop lapping layers, the 6th, inner sheath, the 7th, armouring, the 8th, oversheath.
Embodiment:
Its preparation technology: use the stranded tinned copper wire of electric wire cable wire twisting machine as conductor 1, adopt simultaneously automation, continuous glue injection technique, by the certain moduli tool glue is filled in space between the stranded conductor, and forms A waterstop lapping layer 5-1 at the wrapped waterstop in conductor outside; Extrude the ethylene-propylene rubber material with extruder, and crosslinked as insulating barrier 3 through electron accelerator irradiation, with cabler insulated electric conductor is twisted together, adopt simultaneously automation, continuous glue injection technique, by mould glue is filled in the space between the insulated wire cores, timely wrapped waterstop forms C waterstop lapping layer 5-3 behind the stranding; The periphery of C waterstop lapping layer 5-3 is to adopt extruder to extrude the chlorosulfonated polyethylene material, and through electron accelerator irradiation crosslinked as external sheath layer cross-linking radiation chlorosulfonated polyethylene as inner sheath 6, the periphery of inner sheath 6 is to adopt braiding machine braiding armouring 7, the periphery of armouring 7 is to adopt automation, continuous glue injection technique, by mould glue is filled in the space between the tinned copper wire, and timely wrapped waterstop forms D waterstop lapping layer 5-4; The periphery of D waterstop lapping layer 5-4 is to adopt extruder to extrude the chlorosulfonated polyethylene material, and crosslinked as external sheath layer 8 through electron accelerator irradiation.
Its preparation technology: use the stranded tinned copper wire of electric wire cable wire twisting machine as conductor 1, adopt simultaneously automation, continuous glue injection technique, by the certain moduli tool glue is filled in space between the stranded conductor, and forms A waterstop lapping layer 5-1 at the wrapped waterstop in conductor outside; The periphery of A waterstop lapping layer 5-1 is to extrude the ethylene-propylene rubber material with extruder, and crosslinked as insulating barrier 3 through electron accelerator irradiation, the periphery of insulating barrier 3 is to adopt tinned copper wire woven shield 4, the periphery of screen 4 is to adopt automation, continuous glue injection technique, by mould glue is filled in the space between the tinned copper wire, and timely wrapped waterstop forms B waterstop lapping layer 5-2, the periphery of B waterstop lapping layer 5-2 is to adopt automation, continuous glue injection technique, by mould glue is filled in the space between the tinned copper wire, and timely wrapped waterstop forms C waterstop lapping layer 5-3, the periphery of C waterstop lapping layer 5-3 is to adopt extruder to extrude the chlorosulfonated polyethylene material, and through electron accelerator irradiation crosslinked as external sheath layer cross-linking radiation chlorosulfonated polyethylene as inner sheath 6, the periphery of inner sheath 6 is to adopt braiding machine braiding armouring 7, the periphery of armouring 7 is to adopt automation, continuous glue injection technique, by mould glue is filled in the space between the tinned copper wire, and timely wrapped waterstop forms D waterstop lapping layer 5-4; The periphery of D waterstop lapping layer 5-4 is to adopt extruder to extrude the chlorosulfonated polyethylene material, and crosslinked as external sheath layer 8 through electron accelerator irradiation.
The cable work data are as follows: the cable condition of work is: air themperature-40 ℃～+ 45 ℃, and allow in seawater, to work; The long-term permission working temperature of cable is+90 ℃; Minimum permission bending radius during cable laying is 6 times of the outside diameter of cable; The environment that cable can be no more than the 650m depth of water under water uses.
Claims (2)
1. the naval vessel is with second third insulation chlorosulfonated polyethylene sheath longitudinally water blocking control cables, it is characterized in that N core cable is in packed layer (2), every core cable comprises conductor (1), insulating barrier (3), A waterstop lapping layer (5-1), wherein the periphery of conductor (1) is A waterstop lapping layer (5-1), the periphery of A waterstop lapping layer (5-1) is insulating barrier (3), the periphery of insulating barrier (3) is C waterstop lapping layer (5-3), inner sheath (6) between C waterstop lapping layer (5-3) and the D waterstop lapping layer (5-4), armouring (7), wherein the periphery of armouring (7) is D waterstop lapping layer (5-4), and the periphery of D waterstop lapping layer (5-4) is oversheath (8); N=3,7; Packed layer (2) between insulating barrier (3) and C waterstop lapping layer (5-3); Its preparation technology: use the stranded tinned copper wire of electric wire cable wire twisting machine as conductor, adopt simultaneously automation, continuous glue injection technique, by the certain moduli tool glue is filled in space between the stranded conductor, and forms A waterstop lapping layer (5-1) at the wrapped waterstop in conductor outside; Extrude the ethylene-propylene rubber material with extruder, and crosslinked as insulating barrier (3) through electron accelerator irradiation, the periphery of insulating barrier (3) is with cabler insulated electric conductor to be twisted together, adopt simultaneously automation, continuous glue injection technique, by mould glue is filled in the space between the insulated wire cores, timely wrapped waterstop forms C waterstop lapping layer (5-3) behind the stranding; The periphery of C waterstop lapping layer (5-3) is to adopt extruder to extrude the chlorosulfonated polyethylene material, and through electron accelerator irradiation crosslinked as external sheath layer cross-linking radiation chlorosulfonated polyethylene as inner sheath (6), the periphery of inner sheath (6) is to adopt braiding machine braiding armouring (7), adopt automation, continuous glue injection technique, by mould glue is filled in the space between the tinned copper wire, and timely wrapped waterstop forms D waterstop lapping layer (5-4); The periphery of D waterstop lapping layer (5-4) is to adopt extruder to extrude the chlorosulfonated polyethylene material, and crosslinked as external sheath layer (8) through electron accelerator irradiation.
2. the naval vessel is with second third insulation chlorosulfonated polyethylene sheath longitudinally water blocking control cables, it is characterized in that N core cable is in packed layer (2), every core cable comprises conductor (1), insulating barrier (3), A waterstop lapping layer (5-1), wherein the periphery of conductor (1) is A waterstop lapping layer (5-1), the periphery of A waterstop lapping layer (5-1) is insulating barrier (3), the periphery of insulating barrier (3) is to adopt tinned copper wire woven shield (4), the periphery of screen (4) is to adopt automation, continuous glue injection technique, by mould glue is filled in the space between the tinned copper wire, and timely wrapped waterstop forms B waterstop lapping layer (5-2), the periphery of B waterstop lapping layer (5-2) is C waterstop lapping layer (5-3), packed layer (2) between B waterstop lapping layer (5-2) and C waterstop lapping layer (5-3), inner sheath (6) between C waterstop lapping layer (5-3) and the D waterstop lapping layer (5-4), armouring (7), wherein the periphery of armouring (7) is D waterstop lapping layer (5-4), and the periphery of D waterstop lapping layer (5-4) is oversheath (8); N=3,7; Packed layer (2) between insulating barrier (3) and C waterstop lapping layer (5-3); Its preparation technology: use the stranded tinned copper wire of electric wire cable wire twisting machine as conductor, adopt simultaneously automation, continuous glue injection technique, by the certain moduli tool glue is filled in space between the stranded conductor, and forms A waterstop lapping layer (5-1) at the wrapped waterstop in conductor outside; Extrude the ethylene-propylene rubber material with extruder, and crosslinked as insulating barrier (3) through electron accelerator irradiation, the periphery of insulating barrier (3) is with cabler insulated electric conductor to be twisted together, adopt simultaneously automation, continuous glue injection technique, by mould glue is filled in the space between the insulated wire cores, timely wrapped waterstop forms C waterstop lapping layer (5-3) behind the stranding; The periphery of C waterstop lapping layer (5-3) is to adopt extruder to extrude the chlorosulfonated polyethylene material, and through electron accelerator irradiation crosslinked as external sheath layer cross-linking radiation chlorosulfonated polyethylene as inner sheath (6), the periphery of inner sheath (6) is to adopt braiding machine braiding armouring (7), adopt automation, continuous glue injection technique, by mould glue is filled in the space between the tinned copper wire, and timely wrapped waterstop forms D waterstop lapping layer (5-4); The periphery of D waterstop lapping layer (5-4) is to adopt extruder to extrude the chlorosulfonated polyethylene material, and crosslinked as external sheath layer (8) through electron accelerator irradiation.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110305356 CN102360601B (en) | 2011-10-09 | 2011-10-09 | Ethylene-propylene insulated chlorosulfonated polyethylene sheathed longitudinal watertight seal control cable for ship |
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| CN 201110305356 CN102360601B (en) | 2011-10-09 | 2011-10-09 | Ethylene-propylene insulated chlorosulfonated polyethylene sheathed longitudinal watertight seal control cable for ship |
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| CN102360601B true CN102360601B (en) | 2013-01-09 |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102779578A (en) * | 2012-07-17 | 2012-11-14 | 江苏金圣电缆有限公司 | Waterproof control cable |
| CN103117126A (en) * | 2013-02-21 | 2013-05-22 | 南京全信传输科技股份有限公司 | Low-smoke halogen-free flame retardant longitudinal watertight longitudinal airtight power cable and manufacturing method thereof |
| CN103117128A (en) * | 2013-03-11 | 2013-05-22 | 南京全信传输科技股份有限公司 | Retractable multi-group longitudinal water seal photoelectric composite cable and manufacture process thereof |
| CN103474147B (en) * | 2013-09-23 | 2016-10-05 | 中冠新材料科技有限公司 | Tension resisting deepwater flexible cable for ship and preparation method thereof |
| CN105895235A (en) * | 2016-05-18 | 2016-08-24 | 安徽国华电缆集团有限公司 | Novel water-blocking power cable |
| CN105869723A (en) * | 2016-05-20 | 2016-08-17 | 安徽宏力特种线缆有限公司 | Water-resistant and shielding flexible cable |
| CN106653191B (en) * | 2016-12-19 | 2018-09-21 | 南京全信传输科技股份有限公司 | A kind of direction waterproof pressurizing cable and preparation method thereof |
| CN107039111A (en) * | 2017-05-24 | 2017-08-11 | 南京全信传输科技股份有限公司 | Naval vessel watertight digital communications network cable and preparation method thereof |
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