CN102359633A - Water flow servo valve used for constant pressure - Google Patents

Water flow servo valve used for constant pressure Download PDF

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CN102359633A
CN102359633A CN2011102915779A CN201110291577A CN102359633A CN 102359633 A CN102359633 A CN 102359633A CN 2011102915779 A CN2011102915779 A CN 2011102915779A CN 201110291577 A CN201110291577 A CN 201110291577A CN 102359633 A CN102359633 A CN 102359633A
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water inlet
diaphragm
throttle valve
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CN102359633B (en
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高胜国
黄修桥
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Farmland Irrigation Research Institute of CAAS
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Abstract

本发明涉及一种用于实现多级恒压灌溉的恒压用水流量伺服阀,包括:阀体、隔膜,水平放置的隔膜将阀体分割成参照压力腔和用水流量感应腔两部分,参照压力腔中有,出气孔、弹簧、丝杠、滑块,水平放置的隔膜的上、下两面分别覆盖有面积相等的不锈钢板,垂直于隔膜平面,位于隔膜上、下两侧的上、下连杆连在一起,从隔膜的中心穿过与隔膜的中垂线重合,用水流量感应腔中设有出水口,用水流量感应腔的下部连接进水节流阀,进水节流阀的下部是圆形进水通道,进水通道设有垂直于圆形过水断面均匀布置于圆形进水通道内壁的三块导流板,进水节流阀芯横截面变化曲线经计算或试验标定,恒压准确可靠,恒压过程全自动,结构简单,投入低,安装、使用方便。

Figure 201110291577

The invention relates to a constant pressure water flow servo valve for realizing multi-stage constant pressure irrigation, comprising: a valve body and a diaphragm. The horizontal diaphragm divides the valve body into two parts: a reference pressure chamber and a water flow sensing chamber. There are air outlets, springs, lead screws, and sliders in the cavity. The upper and lower sides of the horizontal diaphragm are respectively covered with stainless steel plates of equal area. The rods are connected together and pass through the center of the diaphragm to coincide with the vertical line of the diaphragm. There is a water outlet in the water flow sensing chamber, and the lower part of the water flow sensing chamber is connected to the water inlet throttle valve. The lower part of the water inlet throttle valve is Circular water inlet channel, the water inlet channel is equipped with three deflectors that are evenly arranged on the inner wall of the circular water inlet channel perpendicular to the circular water outlet section, and the cross-section change curve of the water inlet throttle valve core is calculated or tested. The constant pressure is accurate and reliable, the constant pressure process is fully automatic, the structure is simple, the investment is low, and the installation and use are convenient.

Figure 201110291577

Description

恒压用水流量伺服阀Constant pressure water flow servo valve

技术领域: Technical field:

本发明属于农田灌溉技术领域,涉及一种用于实现多级分布式恒压灌溉的恒压用水流量伺服阀。The invention belongs to the technical field of farmland irrigation and relates to a constant-pressure water flow servo valve for realizing multi-stage distributed constant-pressure irrigation.

背景技术: Background technique:

所谓恒压灌溉,是指灌溉用水压力恒定于最优的用水压力范围,不因灌溉用水流量变化而发生变化的一种灌溉供水方式。它具有灌水均匀度高、管道设备不易受破坏、省水、节能和高度自动化的特点。The so-called constant pressure irrigation refers to an irrigation water supply method in which the irrigation water pressure is constant within the optimal water pressure range and does not change due to changes in the irrigation water flow. It has the characteristics of high uniformity of irrigation, less damage to pipeline equipment, water saving, energy saving and high automation.

恒压灌溉因其所具有的独特优势,自从1984年中国农业科学院农田灌溉研究所(水利部农田灌溉研究所)等单位,在河南郏县建成我国第一座恒压喷灌试验工程以来,得到了长足地发展。恒压灌溉的供水形式,历经气压罐式、变频调速器式、变频调速器与小型气压罐结合式,并向软启动、软关机防水锤等多功能应用和智能化控制方向发展。恒压灌溉的灌水方式,也从过去的喷灌向微喷灌、滴灌方向发展。逐步形成了灌溉系统的一个蓬勃发展的重要分支。Because of its unique advantages, constant-pressure irrigation has gained a lot of attention since 1984 when the Institute of Farmland Irrigation of the Chinese Academy of Agricultural Sciences (the Institute of Farmland Irrigation of the Ministry of Water Resources) and other units built the first constant-pressure sprinkler irrigation test project in Jiaxian County, Henan Province. develop by leaps and bounds. The water supply form of constant pressure irrigation has gone through the pressure tank type, the frequency conversion governor type, the frequency conversion speed governor and the small pressure tank combination type, and has developed into multi-functional applications and intelligent control such as soft start, soft shutdown and waterproof hammer. The irrigation method of constant pressure irrigation has also developed from the past sprinkler irrigation to micro sprinkler irrigation and drip irrigation. A flourishing and important branch of the irrigation system gradually formed.

现有的恒压灌溉技术,一般是采用同一水源、同一灌水形式、同一用水压力、单级恒压的系统模式。因为不能适应我国农村大多数地区,以一家一户为经营单位的不同种植结构、不同经营规模、不同灌水方式、大田、温室大棚并存的现行农业生产经营模式,极大地限制了这项先进技术的推广应用。The existing constant pressure irrigation technology generally adopts the system mode of the same water source, the same irrigation form, the same water pressure, and single-stage constant pressure. Because it cannot adapt to most rural areas of our country, the current agricultural production and operation mode of different planting structures, different operating scales, different irrigation methods, and the coexistence of large fields and greenhouses with one household as the business unit greatly limits the application of this advanced technology. Promote apps.

解决上述难题的有效途径是实现多级分布式恒压灌溉,而实现低投入、高可靠性、便于管理的多级分布式恒压灌溉的最关键设备是恒压用水流量伺服阀。The effective way to solve the above problems is to realize multi-level distributed constant pressure irrigation, and the most critical equipment to realize multi-level distributed constant pressure irrigation with low investment, high reliability and easy management is the constant pressure water flow servo valve.

发明内容: Invention content:

本发明的目的在于提供一种用于实现低投入、高可靠性、便于管理的多级分布式恒压灌溉的恒压用水流量伺服阀。The object of the present invention is to provide a constant-pressure water flow servo valve for multi-level distributed constant-pressure irrigation with low investment, high reliability and easy management.

本发明的目的是这样实现的:The purpose of the present invention is achieved like this:

一种恒压用水流量伺服阀,包括:阀体、隔膜,水平放置的隔膜将阀体分割成参照压力腔和用水流量感应腔两部分,参照压力腔中有,出气孔、弹簧、丝杠、滑块,丝杠的横截面是圆形中空的,上连杆穿在其中,水平放置的有圆形垂直孔的圆形滑块套于丝杠外,两者通过滑块内孔和丝杠外壁的盘旋滑道连接,中空的丝杠中上连杆的上部设有出气孔,丝杠的顶部设有临时安装调节扳手的十字豁口,水平放置的隔膜的上、下两面分别覆盖有面积相等的不锈钢板,垂直于隔膜平面,位于隔膜上、下两侧的上、下连杆连在一起,从隔膜的中心穿过与隔膜的中垂线重合,通过上、下连杆的紧固螺丝将覆盖隔膜的上、下两面的不锈钢板压紧在隔膜上,用水流量感应腔中设有出水口,用水流量感应腔的下部连接进水节流阀,进水节流阀设有过水断面为水平圆形的进水节流阀座和圆形横截面从上到下由小变大的进水节流阀芯,进水节流阀芯垂直穿过进水节流阀座的水平圆形过水断面,与进水节流阀座的水平圆形过水断面的中垂线重合,进水节流阀芯横截面大的一端,位于进水节流阀座的进水一侧,进水节流阀芯的迎水面为圆形平面,隔膜上覆盖的下不锈钢板的面积远远大于进水节流阀芯的迎水面,进水节流阀芯的上部与下连杆连接,进水节流阀的下部是圆形进水通道,进水通道设有垂直于圆形过水断面均匀布置于圆形进水通道内壁的三块导流板。A constant pressure water flow servo valve, comprising: a valve body, a diaphragm, and the horizontally placed diaphragm divides the valve body into two parts: a reference pressure chamber and a water flow sensing chamber. The reference pressure chamber contains air outlet, spring, screw, Slider, the cross-section of the lead screw is circular and hollow, the upper connecting rod passes through it, the horizontally placed circular slider with a circular vertical hole is placed outside the lead screw, and the two pass through the inner hole of the slider and the lead screw The outer wall is connected by a spiral slideway, the upper part of the upper connecting rod in the hollow lead screw is provided with an air outlet, the top of the lead screw is provided with a cross gap for temporarily installing an adjusting wrench, and the upper and lower sides of the horizontally placed diaphragm are respectively covered with equal-area The stainless steel plate is perpendicular to the plane of the diaphragm, and the upper and lower connecting rods located on the upper and lower sides of the diaphragm are connected together. They pass through the center of the diaphragm and coincide with the vertical line of the diaphragm, and pass through the fastening screws of the upper and lower connecting rods. The stainless steel plate covering the upper and lower sides of the diaphragm is pressed tightly on the diaphragm, the water flow sensing chamber is provided with a water outlet, the lower part of the water flow sensing chamber is connected to the water inlet throttle valve, and the water inlet throttle valve is provided with a water passage section It is a horizontal circular meter-in valve seat and a meter-in valve core whose circular cross-section changes from small to large from top to bottom. The meter-in valve core vertically passes through the horizontal circle of the meter-in valve seat. Shaped cross-section, which coincides with the vertical line of the horizontal circular water-passing section of the meter-in valve seat, and the end of the meter-in valve core with a larger cross-section is located on the water inlet side of the meter-in valve seat. The water-facing surface of the meter-in spool is a circular plane, and the area of the lower stainless steel plate covered by the diaphragm is much larger than the water-facing surface of the meter-in spool. The upper part of the meter-in spool is connected with the lower connecting rod. The lower part of the water inlet throttle valve is a circular water inlet channel, and the water inlet channel is provided with three deflectors that are evenly arranged on the inner wall of the circular water inlet channel perpendicular to the circular water passing section.

本发明的恒压用水流量伺服阀工作原理如下:The working principle of the constant pressure water flow servo valve of the present invention is as follows:

因为隔膜上覆盖的下不锈钢板的面积远远大于节流阀芯的迎水面,通常情况下,该迎水面所承接的压力也远远小于隔膜上覆盖的下不锈钢板所承接的压力,该迎水面产生的压缩参照压力腔中的弹簧的作用力可以忽略不计。当用户停止用水时,用水流量为最小值,用水流量感应腔内的液体停止流动,动水压力为零,而静水压力为最大值(等于出水压力Hout),此时,作用于隔膜上覆盖的下不锈钢板上的压力最大,产生的压缩参照压力腔中的弹簧的作用力最大(等于Hout×Ap,Ap为隔膜上覆盖的下不锈钢板的面积),使进水节流阀芯向上的位移最大(等于进水节流阀芯向上的最大位移smax,附图中有标注);当用户开始用水后,用水流量感应腔内的液体也随之产生了流动,一部分静水压力转化为动水压力,使作用于隔膜上覆盖的下不锈钢板上的压力减少,产生的压缩参照压力腔中的弹簧的作用力也随之减少,被压缩的弹簧的弹力得到部分释放,使进水节流阀芯从向上的位移最大处向下移动;用户用水流量越大,用水流量感应腔内的液体流动的速度就越大,静水压力转化为动水压力的部分就越多,作用于隔膜上覆盖的下不锈钢板上的压力就越少,产生的压缩参照压力腔中的弹簧的作用力也越小,被压缩的弹簧的弹力得到释放的就越多,使进水节流阀芯从向上的位移最大处向下移动的距离就越大。如果用数学表达式来表示就是:Because the area of the lower stainless steel plate covered by the diaphragm is much larger than the water-facing surface of the throttle valve core, usually, the pressure on the water-facing surface is much smaller than that of the lower stainless steel plate covered by the diaphragm. The compression caused by the water surface is negligible with reference to the force of the spring in the pressure chamber. When the user stops using water, the water flow rate is the minimum value, the liquid in the water flow sensing chamber stops flowing, the dynamic water pressure is zero, and the hydrostatic pressure is the maximum value (equal to the water outlet pressure H out ). The pressure on the lower stainless steel plate is the largest, and the generated compression refers to the maximum force of the spring in the pressure chamber (equal to H out × A p , where A p is the area of the lower stainless steel plate covered by the diaphragm), so that the water inlet throttle valve The upward displacement of the core is the largest (equal to the maximum upward displacement s max of the water inlet throttle valve core, which is marked in the attached drawing); when the user starts to use water, the liquid in the water flow sensing chamber also flows accordingly, and a part of the hydrostatic pressure Converted into dynamic water pressure, the pressure acting on the lower stainless steel plate covered by the diaphragm is reduced, and the generated compression refers to the force of the spring in the pressure chamber is also reduced, and the elastic force of the compressed spring is partially released, so that the water enters The throttle spool moves downward from the maximum upward displacement; the greater the user's water flow rate, the greater the flow rate of the liquid in the water flow sensing chamber, and the more hydrostatic pressure is converted into dynamic water pressure, acting on the diaphragm The lower the pressure on the lower stainless steel plate covered by the upper cover is, the smaller the force of the spring in the compressed reference pressure chamber is, and the more the elastic force of the compressed spring is released, so that the water inlet throttle valve core moves from upward to downward. The distance of the maximum displacement of the downward movement is greater. If expressed in mathematical expressions:

s=f(Q)——1s=f(Q)——1

即,进水节流阀芯的位移s是用户用水流量Q的函数。更具体地说,进水节流阀芯的位移s与用户用水流量Q负相关。That is, the displacement s of the water inlet throttle spool is a function of the user water flow Q. More specifically, the displacement s of the water inlet throttle spool is negatively correlated with the user water flow Q.

因为进水通道与一级恒压系统连接,进水压力Hin为恒定值,恒压用水流量伺服阀的目的是进行二级恒压,出水口与二级用水设备(用户)连接,出水压力Hout也为恒定值,恒压用水流量伺服阀的前后两端的压力差Hin-Hout也为恒定值,恒压用水流量伺服阀满足关系式:Because the water inlet channel is connected with the primary constant pressure system, the water inlet pressure H in is a constant value, the purpose of the constant pressure water flow servo valve is to carry out the secondary constant pressure, the water outlet is connected with the secondary water equipment (user), and the water outlet pressure H out is also a constant value, and the pressure difference between the front and rear ends of the constant pressure water flow servo valve H in -H out is also a constant value, and the constant pressure water flow servo valve satisfies the relational expression:

Hin-Hout=SuQ2——2H in -H out =S u Q 2 —— 2

式中,Su为恒压用水流量伺服阀的阻力模数;Q为过阀流体的体积流量,即,用户用水流量Q。因为恒压用水流量伺服阀过水阻力的大小,主要取决于进水节流阀阻力的大小,Su可以看成是进水节流阀的阻力模数。而进水节流阀的阻力模数Su是进水节流阀的过水断面的面积A的函数,即:In the formula, Su is the resistance modulus of the constant pressure water flow servo valve; Q is the volume flow of the fluid passing through the valve, that is, the user water flow Q. Because the water resistance of the constant pressure water flow servo valve mainly depends on the resistance of the water inlet throttle valve, Su can be regarded as the resistance modulus of the water inlet throttle valve. The resistance modulus Su of the water inlet throttle valve is a function of the area A of the water flow section of the water inlet throttle valve, namely:

Su=f(A)——3S u =f(A)——3

更具体地说,进水节流阀的阻力模数Su与进水节流阀的过水断面的面积A负相关。More specifically, the resistance modulus Su of the water inlet throttle valve is negatively correlated with the area A of the water flow section of the water inlet throttle valve.

而进水节流阀的过水断面的面积A是进水节流阀芯的位移s的函数,即:And the area A of the cross-section of the water inlet throttle valve is a function of the displacement s of the water inlet throttle valve core, that is:

A=f(s)   ——4A=f(s) ——4

更具体地说,进水节流阀的过水断面的面积A与进水节流阀芯的位移s负相关。More specifically, the area A of the flow section of the water inlet throttle valve is negatively correlated with the displacement s of the water inlet throttle valve core.

用3、4代换2式,得到下式:Replace formula 2 with 3 and 4 to get the following formula:

Hin-Hout=Su(f(s))Q2——5H in −H out =S u (f(s))Q 2 ——5

再变换为下式:Then transform into the following formula:

(( Hh inin -- Hh outout )) 11 SS uu (( ff (( sthe s )) )) == QQ 22 -- -- -- 66

从1式和6式可以看出:用户用水流量Q均是进水节流阀芯的位移s的函数,即,每一次用户用水流量Q的变化,均对应一个进水节流阀芯的位移s,而每一次进水节流阀芯的位移s的变化均对应一个恒压用水流量伺服阀的阻力模数Su(f(s))。From formulas 1 and 6, it can be seen that the user water flow Q is a function of the displacement s of the meter-in spool, that is, each change in the user water flow Q corresponds to a displacement of the meter-in spool s, and each change in the displacement s of the throttle spool corresponds to the resistance modulus S u (f(s)) of a constant pressure water flow servo valve.

根据6式,要使恒压用水流量伺服阀的前后两端的压力差Hin-Hout为恒定值,即,要使恒压用水流量伺服阀起到恒压作用,只需使恒压用水流量伺服阀的阻力模数Su(f(s))与用户用水流量Q的平方呈反比关系即可。According to formula 6, to make the pressure difference H in -H out between the front and rear ends of the constant pressure water flow servo valve constant The resistance modulus Su (f(s)) of the servo valve is inversely proportional to the square of the user's water flow Q.

弹簧采用下式选用:The spring is selected according to the following formula:

Fmax=K×smax+F0=Hout×Ap——7F max =K×s max +F 0 =H out ×A p ——7

式中,Fmax为弹簧位于最大压缩点的弹力;K为弹簧的弹性模量;smax为进水节流阀芯向上的最大位移(附图中有标注);F0为弹簧的初始弹力;Hout为恒压用水流量伺服阀的出水压力,即,用户用水压力恒定值;Ap为隔膜上覆盖的下不锈钢板的面积。如果所选弹簧有偏差,即,Fmax出现了不等于Hout×Ap的情况,可通过调节临时安装在丝杠顶部十字豁口的调节扳手,旋转丝杠,使滑块上、下移动,压紧或放松弹簧,直到Fmax等于Hout×Ap,卸下临时扳手。设置此微调装置的目的,是便于批量生产。In the formula, F max is the elastic force of the spring at the maximum compression point; K is the elastic modulus of the spring; s max is the maximum upward displacement of the water inlet throttle valve core (marked in the attached drawing); F 0 is the initial elastic force of the spring ; H out is the water outlet pressure of the constant pressure water flow servo valve, that is, the constant value of the user's water pressure; A p is the area of the lower stainless steel plate covered on the diaphragm. If the selected spring has a deviation, that is, F max is not equal to H out × A p , you can adjust the adjustment wrench temporarily installed on the cross notch on the top of the screw to rotate the screw to move the slider up and down. Compress or loosen the spring until F max is equal to H out × A p , remove the temporary wrench. The purpose of setting this fine-tuning device is to facilitate mass production.

进水节流阀芯的从上到下由小变大的圆形横截面的变化曲线,可以根据4式和6式展开,用计算的方法获得,也可以用试验标定的方法,先获得进水节流阀芯的从上到下由小变大的圆形横截面的变化曲线的样本,再通过曲线拟合的方法,通过数控车床进行批量加工生产。The change curve of the circular cross-section of the water inlet throttle valve core from top to bottom, which changes from small to large, can be developed according to formula 4 and formula 6, and can be obtained by calculation, or by test calibration. The sample of the change curve of the circular cross section of the water throttle valve core from top to bottom from small to large, and then through the method of curve fitting, it is processed and produced in batches by CNC lathe.

所谓试验标定的方法:是在进水通道,加上压力为Hin的变频调速器驱动的恒压源,保持Hin为恒定值,在出水口上安装一个水龙头,通过水龙头的不同开度,模拟用户用水流量的变化。每输出一个流量,通过改变与进水节流阀座水平圆形进水口齐平的进水节流阀芯的圆形横截面的半径,使所测出水压力稳定在设计的出水压力恒定值Hout上。将所获得的一系列进水节流阀芯的圆形横截面的半径作为横坐标x,对应的进水节流阀芯的纵向位移作为纵坐标y,进行作图连线,就获得了进水节流阀芯的从上到下由小变大的圆形横截面的变化曲线的样本。The so-called test calibration method is to add a constant pressure source driven by a frequency converter with a pressure of H in to the water inlet channel, keep H in at a constant value, install a faucet on the water outlet, and pass through the different openings of the faucet. , to simulate the change of user water flow. For every output flow, by changing the radius of the circular cross-section of the water inlet valve core flush with the horizontal circular water inlet of the water inlet valve seat, the measured water outlet pressure is stabilized at the designed water outlet pressure constant value H out on. Take the radius of the circular cross-section of a series of meter-in spools obtained as the abscissa x, and the longitudinal displacement of the corresponding meter-in spool as the ordinate y, and draw and connect the lines to obtain the progress A sample of the change curve of the circular cross section of the water throttle spool from small to large from top to bottom.

本发明具有如下积极效果:The present invention has following positive effect:

1、本发明的恒压用水流量伺服阀,因为对进水节流阀芯横截面的变化曲线进行了计算或试验标定,加上进水导流板设计,恒压准确可靠;1. The constant pressure water flow servo valve of the present invention, because of the calculation or test calibration of the change curve of the cross section of the water inlet throttle valve core, and the design of the water inlet deflector, the constant pressure is accurate and reliable;

2、本发明的恒压用水流量伺服阀,无需外加驱动与控制装置,恒压过程全自动,结构简单,投入低,安装、使用方便;2. The constant pressure water flow servo valve of the present invention does not need an external drive and control device, the constant pressure process is fully automatic, the structure is simple, the investment is low, and the installation and use are convenient;

3、本发明的恒压用水流量伺服阀,当上级管路发生水锤时,水锤压力经进水节流阀芯圆形迎水平面承接后传导到弹簧缓冲,可使水锤危害得到有效遏制。3. In the constant pressure water flow servo valve of the present invention, when water hammer occurs in the upper pipeline, the water hammer pressure is transmitted to the spring buffer after being received by the water inlet throttle valve core on the circular surface facing the water, so that the water hammer hazard can be effectively contained .

附图说明: Description of drawings:

附图为本发明的恒压用水流量伺服阀示意图。The accompanying drawing is a schematic diagram of the constant pressure water flow servo valve of the present invention.

具体实施方式: Detailed ways:

一种恒压用水流量伺服阀,如附图所示,包括:阀体1、隔膜2,水平放置的隔膜2将阀体1分割成参照压力腔3和用水流量感应腔4两部分,参照压力腔3中有,出气孔3-1、弹簧3-2、丝杠3-3、滑块3-4,丝杠3-3的横截面是圆形中空的,上连杆8-2穿在其中,水平放置的有圆形垂直孔的圆形滑块3-4套于丝杠3-3外,两者通过滑块3-4内孔和丝杠3-3外壁的盘旋滑道连接,中空的丝杠3-3中上连杆8-2的上部设有出气孔3-3-1,丝杠3-3的顶部设有临时安装调节扳手的十字豁口3-3-2,水平放置的隔膜2的上、下两面分别覆盖有面积相等的不锈钢板2-1、2-2,垂直于隔膜2平面,位于隔膜2上、下两侧的上、下连杆8-2、8-1连在一起,从隔膜2的中心穿过与隔膜2的中垂线重合,通过上、下连杆8-2、8-1的紧固螺丝将覆盖隔膜2的上、下两面的不锈钢板2-1、2-2压紧在隔膜2上,用水流量感应腔4中设有出水口4-1,用水流量感应腔4的下部连接进水节流阀,进水节流阀设有过水断面为水平圆形的进水节流阀座6和圆形横截面从上到下由小变大的进水节流阀芯7,进水节流阀芯7垂直穿过进水节流阀座6的水平圆形过水断面,与进水节流阀座6的水平圆形过水断面的中垂线重合,进水节流阀芯7横截面大的一端,位于进水节流阀座6的进水一侧,进水节流阀芯7的迎水面7-1为圆形平面,隔膜2上覆盖的下不锈钢板2-2的面积远远大于进水节流阀芯7的迎水面7-1,进水节流阀芯7的上部与下连杆8-1连接,进水节流阀的下部是圆形进水通道5,进水通道5设有垂直于圆形过水断面均匀布置于圆形进水通道5内壁的三块导流板5-1。A constant pressure water flow servo valve, as shown in the accompanying drawings, includes: a valve body 1, a diaphragm 2, and the horizontally placed diaphragm 2 divides the valve body 1 into two parts: a reference pressure chamber 3 and a water flow sensing chamber 4. There are air outlet 3-1, spring 3-2, leading screw 3-3, slide block 3-4 in cavity 3, and the cross section of leading screw 3-3 is circular hollow, and upper connecting rod 8-2 wears on Wherein, the horizontally placed circular slider 3-4 with a circular vertical hole is set outside the lead screw 3-3, and the two are connected by the inner hole of the slider 3-4 and the spiral slideway on the outer wall of the lead screw 3-3. The upper part of the upper connecting rod 8-2 in the hollow lead screw 3-3 is provided with an air outlet 3-3-1, and the top of the lead screw 3-3 is provided with a cross gap 3-3-2 for temporarily installing an adjustment wrench, placed horizontally The upper and lower sides of the diaphragm 2 are respectively covered with stainless steel plates 2-1, 2-2 of equal area, perpendicular to the plane of the diaphragm 2, and the upper and lower connecting rods 8-2, 8-2 located on the upper and lower sides of the diaphragm 2 1 are connected together, pass through the center of the diaphragm 2 and coincide with the vertical line of the diaphragm 2, and the stainless steel plates covering the upper and lower sides of the diaphragm 2 will be covered by the fastening screws of the upper and lower connecting rods 8-2 and 8-1 2-1, 2-2 are pressed tightly on the diaphragm 2, and the water flow sensing chamber 4 is provided with a water outlet 4-1, and the lower part of the water flow sensing chamber 4 is connected to a water inlet throttle valve, and the water inlet throttle valve is provided with an overpass. The meter-in valve seat 6 with a horizontal circular water section and the meter-in spool 7 with a circular cross-section that changes from small to large from top to bottom, and the meter-in valve core 7 passes through the meter-in vertically. The horizontal circular cross-section of the valve seat 6 coincides with the vertical line of the horizontal circular cross-section of the meter-in valve seat 6, and the end of the meter-in valve core 7 with a large cross-section is located at the meter-in valve. On the water inlet side of the valve seat 6, the water-facing surface 7-1 of the meter-in spool 7 is a circular plane, and the area of the lower stainless steel plate 2-2 covered on the diaphragm 2 is much larger than the meter-in spool 7. The upper surface of the water inlet 7-1, the upper part of the water inlet throttle valve core 7 is connected with the lower connecting rod 8-1, and the lower part of the water inlet throttle valve is a circular water inlet channel 5, and the water inlet channel 5 is arranged perpendicular to the circular The water passing section is evenly arranged on the three deflectors 5-1 on the inner wall of the circular water inlet channel 5 .

本发明的恒压用水流量伺服阀工作原理如下:The working principle of the constant pressure water flow servo valve of the present invention is as follows:

如附图所示,因为隔膜2上覆盖的下不锈钢板2-2的面积远远大于节流阀芯7的迎水面7-1,通常情况下,该迎水面7-1所承接的压力也远远小于隔膜2上覆盖的下不锈钢板2-2所承接的压力,该迎水面7-1产生的压缩参照压力腔3中的弹簧3-2的作用力可以忽略不计。当用户停止用水时,用水流量为最小值,用水流量感应腔4内的液体停止流动,动水压力为零,而静水压力为最大值(等于出水压力Hout),此时,作用于隔膜2上覆盖的下不锈钢板2-2上的压力最大,产生的压缩参照压力腔3中的弹簧3-2的作用力最大(等于Hout×Ap,Ap为隔膜2上覆盖的下不锈钢板2-2的面积),使进水节流阀芯7向上的位移最大(等于进水节流阀芯7向上的最大位移smax,附图中有标注);当用户开始用水后,用水流量感应腔4内的液体也随之产生了流动,一部分静水压力转化为动水压力,使作用于隔膜2上覆盖的下不锈钢板2-2上的压力减少,产生的压缩参照压力腔3中的弹簧3-2的作用力也随之减少,被压缩的弹簧3-2的弹力得到部分释放,使进水节流阀芯7从向上的位移最大处向下移动;用户用水流量越大,用水流量感应腔4内的液体流动的速度就越大,静水压力转化为动水压力的部分就越多,作用于隔膜2上覆盖的下不锈钢板2-2上的压力就越少,产生的压缩参照压力腔3中的弹簧3-2的作用力也越小,被压缩的弹簧3-2的弹力得到释放的就越多,使进水节流阀芯7从向上的位移最大处向下移动的距离就越大。如果用数学表达式来表示就是:As shown in the attached figure, because the area of the lower stainless steel plate 2-2 covered by the diaphragm 2 is much larger than the water-facing surface 7-1 of the throttle valve core 7, under normal circumstances, the pressure received by the water-facing surface 7-1 is also Far less than the pressure borne by the lower stainless steel plate 2-2 covered on the diaphragm 2, the compression generated by the water-facing surface 7-1 can be ignored with reference to the force of the spring 3-2 in the pressure chamber 3. When the user stops using water, the water flow rate is the minimum value, the liquid in the water flow sensing chamber 4 stops flowing, the dynamic water pressure is zero, and the hydrostatic pressure is the maximum value (equal to the water outlet pressure H out ), at this time, acting on the diaphragm 2 The pressure on the upper covered lower stainless steel plate 2-2 is the largest, and the generated compression refers to the maximum force of the spring 3-2 in the pressure chamber 3 (equal to H out × A p , where A p is the upper covered lower stainless steel plate of the diaphragm 2 2-2), so that the upward displacement of the meter-in spool 7 is the largest (equal to the maximum displacement s max of the meter-in spool 7, marked in the accompanying drawings); when the user starts to use water, the water flow The liquid in the induction chamber 4 also flows accordingly, and a part of the hydrostatic pressure is converted into a dynamic water pressure, which reduces the pressure acting on the lower stainless steel plate 2-2 covered by the diaphragm 2, and the resulting compression refers to the pressure in the pressure chamber 3. The active force of the spring 3-2 is also reduced accordingly, and the elastic force of the compressed spring 3-2 is partially released, so that the water inlet throttle valve core 7 moves downward from the maximum upward displacement; the greater the water flow of the user, the greater the water flow. The greater the flow rate of the liquid in the induction chamber 4, the more the hydrostatic pressure is converted into the hydrodynamic pressure, and the less pressure acts on the lower stainless steel plate 2-2 covered by the diaphragm 2, and the resulting compression refers to The smaller the force of the spring 3-2 in the pressure chamber 3 is, the more the elastic force of the compressed spring 3-2 is released, so that the water inlet throttle spool 7 moves downward from the maximum upward displacement bigger. If expressed in mathematical expressions:

s=f(Q)     ——1s=f(Q) - 1

即,进水节流阀芯7的位移s是用户用水流量Q的函数。更具体地说,进水节流阀芯7的位移s与用户用水流量Q负相关。That is, the displacement s of the water inlet throttle spool 7 is a function of the user water flow Q. More specifically, the displacement s of the water inlet throttle spool 7 is negatively correlated with the user water flow Q.

因为进水通道5与一级恒压系统连接,进水压力Hin为恒定值,恒压用水流量伺服阀的目的是进行二级恒压,出水口4-1与二级用水设备(用户)连接,出水压力Hout也为恒定值,恒压用水流量伺服阀的前后两端的压力差Hin-Hout也为恒定值,恒压用水流量伺服阀满足关系式:Because the water inlet channel 5 is connected with the primary constant pressure system, the water inlet pressure H in is a constant value, the purpose of the constant pressure water flow servo valve is to carry out the secondary constant pressure, and the water outlet 4-1 is connected with the secondary water equipment (user) connection, the water outlet pressure H out is also a constant value, and the pressure difference between the front and rear ends of the constant pressure water flow servo valve H in -H out is also a constant value, and the constant pressure water flow servo valve satisfies the relationship:

Hin-Hout=SuQ2——2H in -H out =S u Q 2 —— 2

式中,Su为恒压用水流量伺服阀的阻力模数;Q为过阀流体的体积流量,即,用户用水流量Q。因为恒压用水流量伺服阀过水阻力的大小,主要取决于进水节流阀阻力的大小,Su可以看成是进水节流阀的阻力模数。而进水节流阀的阻力模数Su是进水节流阀的过水断面的面积A的函数,即:In the formula, Su is the resistance modulus of the constant pressure water flow servo valve; Q is the volume flow of the fluid passing through the valve, that is, the user water flow Q. Because the water resistance of the constant pressure water flow servo valve mainly depends on the resistance of the water inlet throttle valve, Su can be regarded as the resistance modulus of the water inlet throttle valve. The resistance modulus Su of the water inlet throttle valve is a function of the area A of the water flow section of the water inlet throttle valve, namely:

Su=f(A)——3S u =f(A)——3

更具体地说,进水节流阀的阻力模数Su与进水节流阀的过水断面的面积A负相关。More specifically, the resistance modulus Su of the water inlet throttle valve is negatively correlated with the area A of the water flow section of the water inlet throttle valve.

而进水节流阀的过水断面的面积A是进水节流阀芯7的位移s的函数,即:And the area A of the water passing section of the water inlet throttle valve is a function of the displacement s of the water inlet throttle valve core 7, namely:

A=f(s)——4A=f(s)——4

更具体地说,进水节流阀的过水断面的面积A与进水节流阀芯7的位移s负相关。More specifically, the area A of the water passage section of the water inlet throttle valve is negatively correlated with the displacement s of the water inlet throttle valve core 7 .

用3、4代换2式,得到下式:Replace formula 2 with 3 and 4 to get the following formula:

Hin-Hout=Su(f(s))Q2——5H in −H out =S u (f(s))Q 2 ——5

再变换为下式:Then transform into the following formula:

(( Hh inin -- Hh outout )) 11 SS uu (( ff (( sthe s )) )) == QQ 22 -- -- -- 66

从1式和6式可以看出:用户用水流量Q均是进水节流阀芯7的位移s的函数,即,每一次用户用水流量Q的变化,均对应一个进水节流阀芯7的位移s,而每一次进水节流阀芯7的位移s的变化均对应一个恒压用水流量伺服阀的阻力模数Su(f(s))。It can be seen from formulas 1 and 6 that the user water flow rate Q is a function of the displacement s of the meter-in spool 7, that is, every change in the user water flow rate Q corresponds to a meter-in spool 7 The displacement s of the water inlet throttle spool 7 corresponds to the resistance modulus S u (f(s)) of a constant pressure water flow servo valve every time.

根据6式,要使恒压用水流量伺服阀的前后两端的压力差Hin-Hout为恒定值,即,要使恒压用水流量伺服阀起到恒压作用,只需使恒压用水流量伺服阀的阻力模数Su(f(s))与用户用水流量Q的平方呈反比关系即可。According to formula 6, to make the pressure difference H in -H out between the front and rear ends of the constant pressure water flow servo valve constant The resistance modulus Su (f(s)) of the servo valve is inversely proportional to the square of the user's water flow Q.

弹簧3-2采用下式选用:Spring 3-2 adopts following formula to select:

Fmax=K×smax+F0=Hout×Ap——7F max =K×s max +F 0 =H out ×A p ——7

式中,Fmax为弹簧3-2位于最大压缩点的弹力;K为弹簧3-2的弹性模量;smax为进水节流阀芯7向上的最大位移(附图中有标注);F0为弹簧3-2的初始弹力;Hout为恒压用水流量伺服阀的出水压力,即,用户用水压力恒定值;Ap为隔膜2上覆盖的下不锈钢板2-2的面积。如果所选弹簧有偏差,即,Fmax出现了不等于Hout×Ap的情况,可通过调节临时安装在丝杠3-3顶部十字豁口3-3-2的调节扳手,旋转丝杠3-3,使滑块3-4上、下移动,压紧或放松弹簧3-2,直到Fmax等于Hout×Ap,卸下临时扳手。设置此微调装置的目的,是便于批量生产。In the formula, F max is the elastic force of the spring 3-2 at the maximum compression point; K is the elastic modulus of the spring 3-2; s max is the maximum upward displacement of the water inlet throttle spool 7 (marked in the drawings); F 0 is the initial spring force of the spring 3-2; H out is the water outlet pressure of the constant pressure water flow servo valve, that is, the constant water pressure of the user; A p is the area of the lower stainless steel plate 2-2 covered on the diaphragm 2. If the selected spring has a deviation, that is, F max is not equal to H out × A p , you can rotate the screw 3 by adjusting the adjustment wrench temporarily installed on the cross notch 3-3-2 at the top of the screw 3-3 -3. Make the slider 3-4 move up and down, compress or relax the spring 3-2 until F max is equal to H out ×A p , and remove the temporary wrench. The purpose of setting this fine-tuning device is to facilitate mass production.

进水节流阀芯7的从上到下由小变大的圆形横截面的变化曲线7-2,可以根据4式和6式展开,用计算的方法获得,也可以用试验标定的方法,先获得进水节流阀芯7的从上到下由小变大的圆形横截面的变化曲线7-2的样本,再通过曲线拟合的方法,通过数控车床进行批量加工生产。The change curve 7-2 of the circular cross-section of the water inlet throttle spool 7 from small to large from top to bottom can be developed according to formula 4 and formula 6, obtained by calculation, or by test calibration , first obtain a sample of the change curve 7-2 of the circular cross-section of the water inlet throttle valve core 7 from top to bottom from small to large, and then perform batch processing and production by a numerically controlled lathe through a curve fitting method.

所谓试验标定的方法:是在进水通道5,加上压力为Hin的变频调速器驱动的恒压源,保持Hin为恒定值,在出水口4-1上安装一个水龙头,通过水龙头的不同开度,模拟用户用水流量的变化。每输出一个流量,通过改变与进水节流阀座6水平圆形进水口齐平的进水节流阀芯7的圆形横截面的半径,使所测出水压力稳定在设计的出水压力恒定值Hout上。将所获得的一系列进水节流阀芯7的圆形横截面的半径作为横坐标x,对应的进水节流阀芯7的纵向位移作为纵坐标y,进行作图连线,就获得了进水节流阀芯7的从上到下由小变大的圆形横截面的变化曲线7-2的样本。The so-called test calibration method is to add a constant pressure source driven by a frequency converter with a pressure of H in to the water inlet channel 5, keep H in at a constant value, install a water faucet on the water outlet 4-1, and pass the water faucet The different opening degrees simulate the change of the user's water flow. Every time a flow is output, by changing the radius of the circular cross-section of the meter-in valve core 7 that is flush with the horizontal circular water inlet of the meter-in valve seat 6, the measured water outlet pressure is stabilized at the designed water outlet pressure. Value H out . The radius of the circular cross-section of the obtained series of meter-in spools 7 is taken as the abscissa x, and the longitudinal displacement of the corresponding meter-in spool 7 is taken as the ordinate y, and a line is drawn to obtain A sample of the change curve 7-2 of the circular cross-section of the water inlet throttle spool 7 from small to large from top to bottom is obtained.

Claims (1)

1.一种恒压用水流量伺服阀,其特征在于:包括阀体(1)、隔膜(2),水平放置的隔膜(2)将阀体(1)分割成参照压力腔(3)和用水流量感应腔(4)两部分,参照压力腔(3)中有,出气孔(3-1)、弹簧(3-2)、丝杠(3-3)、滑块(3-4),丝杠(3-3)的横截面是圆形中空的,上连杆(8-2)穿在其中,水平放置的有圆形垂直孔的圆形滑块(3-4)套于丝杠(3-3)外,两者通过滑块(3-4)内孔和丝杠(3-3)外壁的盘旋滑道连接,中空的丝杠(3-3)中上连杆(8-2)的上部设有出气孔(3-3-1),丝杠(3-3)的顶部设有临时安装调节扳手的十字豁口(3-3-2),水平放置的隔膜(2)的上、下两面分别覆盖有面积相等的不锈钢板(2-1)、(2-2),垂直于隔膜(2)平面,位于隔膜(2)上、下两侧的上、下连杆(8-2)、(8-1)连在一起,从隔膜(2)的中心穿过与隔膜(2)的中垂线重合,通过上、下连杆(8-2)、(8-1)的紧固螺丝将覆盖隔膜(2)的上、下两面的不锈钢板(2-1)、(2-2)压紧在隔膜(2)上,用水流量感应腔(4)中设有出水口(4-1),用水流量感应腔(4)的下部连接进水节流阀,进水节流阀设有过水断面为水平圆形的进水节流阀座(6)和圆形横截面从上到下由小变大的进水节流阀芯(7),进水节流阀芯(7)垂直穿过进水节流阀座(6)的水平圆形过水断面,与进水节流阀座(6)的水平圆形过水断面的中垂线重合,进水节流阀芯(7)横截面大的一端,位于进水节流阀座(6)的进水一侧,进水节流阀芯(7)的迎水面(7-1)为圆形平面,隔膜(2)上覆盖的下不锈钢板(2-2)的面积远远大于进水节流阀芯(7)的迎水面(7-1),进水节流阀芯(7)的上部与下连杆(8-1)连接,进水节流阀的下部是圆形进水通道(5),进水通道(5)设有垂直于圆形过水断面均匀布置于圆形进水通道(5)内壁的三块导流板(5-1)。1. A constant pressure water flow servo valve, characterized in that it includes a valve body (1), a diaphragm (2), and the horizontally placed diaphragm (2) divides the valve body (1) into a reference pressure chamber (3) and a water chamber. The two parts of the flow sensing chamber (4) refer to the pressure chamber (3), the air outlet (3-1), the spring (3-2), the lead screw (3-3), the slider (3-4), the wire The cross-section of the bar (3-3) is circular and hollow, and the upper connecting rod (8-2) passes therein, and the circular slide block (3-4) which is placed horizontally has a circular vertical hole and is enclosed within the leading screw ( 3-3), the two are connected by the spiral slideway in the inner hole of the slider (3-4) and the outer wall of the screw (3-3), and the upper connecting rod (8-2) in the hollow screw (3-3) ) is provided with an air outlet (3-3-1), the top of the lead screw (3-3) is provided with a cross notch (3-3-2) for temporary installation of the adjustment wrench, and the top of the horizontal diaphragm (2) , The lower two sides are respectively covered with stainless steel plates (2-1) and (2-2) with equal areas, perpendicular to the plane of the diaphragm (2), and the upper and lower connecting rods (8- 2), (8-1) are connected together, pass through the center of the diaphragm (2) and coincide with the mid-perpendicular line of the diaphragm (2), and pass through the upper and lower connecting rods (8-2), (8-1) The fastening screws compress the stainless steel plates (2-1) and (2-2) covering the upper and lower sides of the diaphragm (2) on the diaphragm (2), and the water flow sensing chamber (4) is provided with a water outlet ( 4-1), the lower part of the water flow sensing chamber (4) is connected to the water inlet throttle valve, and the water inlet throttle valve is provided with a water inlet throttle valve seat (6) with a horizontal circular cross section and a circular cross section The meter-in spool (7) changes from small to large from top to bottom, and the meter-in spool (7) vertically passes through the horizontal circular cross-section of the meter-in valve seat (6). The vertical line of the horizontal circular cross-section of the water throttle valve seat (6) coincides, and the large end of the water inlet throttle valve core (7) cross-section is located at the water inlet side of the water inlet throttle valve seat (6). side, the water-facing surface (7-1) of the meter-in spool (7) is a circular plane, and the area of the lower stainless steel plate (2-2) covered by the diaphragm (2) is much larger than that of the meter-in spool (7) facing the water (7-1), the upper part of the water inlet throttle valve core (7) is connected with the lower connecting rod (8-1), and the lower part of the water inlet throttle valve is a circular water inlet channel (5) , the water inlet channel (5) is provided with three deflectors (5-1) that are evenly arranged on the inner wall of the circular water inlet channel (5) perpendicular to the circular water passing section.
CN 201110291577 2011-09-30 2011-09-30 Water flow servo valve used for constant pressure Expired - Fee Related CN102359633B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105942867A (en) * 2016-07-21 2016-09-21 宁波博菱电器有限公司 Coffee machine waterway constant flow and constant pressure valve

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Publication number Priority date Publication date Assignee Title
JP2002023856A (en) * 2000-07-07 2002-01-25 Fujikura Rubber Ltd Reducing valve for liquid
CN201377631Y (en) * 2009-04-09 2010-01-06 浙江永久科技实业有限公司 Visual-adjustment reducing valve
CN202252208U (en) * 2011-09-30 2012-05-30 中国农业科学院农田灌溉研究所 Waterflow servo valve used for constant pressure

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002023856A (en) * 2000-07-07 2002-01-25 Fujikura Rubber Ltd Reducing valve for liquid
CN201377631Y (en) * 2009-04-09 2010-01-06 浙江永久科技实业有限公司 Visual-adjustment reducing valve
CN202252208U (en) * 2011-09-30 2012-05-30 中国农业科学院农田灌溉研究所 Waterflow servo valve used for constant pressure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105942867A (en) * 2016-07-21 2016-09-21 宁波博菱电器有限公司 Coffee machine waterway constant flow and constant pressure valve
CN105942867B (en) * 2016-07-21 2019-01-08 宁波博菱电器股份有限公司 Coffee machine water route constant-current constant-pressure valve

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