CN102358606B - Double-layer heat locking quilt and processing technology thereof - Google Patents
Double-layer heat locking quilt and processing technology thereof Download PDFInfo
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- CN102358606B CN102358606B CN 201110343336 CN201110343336A CN102358606B CN 102358606 B CN102358606 B CN 102358606B CN 201110343336 CN201110343336 CN 201110343336 CN 201110343336 A CN201110343336 A CN 201110343336A CN 102358606 B CN102358606 B CN 102358606B
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Abstract
The invention discloses a double-layer heat locking quilt and a processing technology thereof. The technology sequentially comprises the following steps of: a) cutting, b) primary sewing, c) cotton carding turnover, d) computerized quilting, e) secondary sewing, f) cotton filling, g) sealing, h) finishing and the like. The double-layer quilt is processed by adopting two different technologies; because different materials and a non-superposed structure of fixed points are adopted in the double-layer quilt, the warming performance and the heat locking performance are greatly improved, heat is prevented from being dissipated, and the heat insulation effect is improved; and the double-layer quilt is low in cost and convenient to process.
Description
[technical field]
The present invention relates to quilt and processing technology thereof, relate in particular to a kind of quilt and processing technology thereof of Double-layer heat locking.
[background technology]
Quilt is the necessity of people's daily life.Common quilt is all to adopt front fabric, back side fabric, fills by core material between front fabric and back side fabric, forms finished product after the system of sewing with long stitches.
Mainly there is following problem in present quilt:
One, majority is all single layer structure, material is single, warming effect is poor, and be difficult to take into account warming effect and cost, although Chinese patent CN201968280U has proposed a kind of multilayer quilt, the quilt of a plurality of individual layers formed multilayer after by the snap-fastener snapping, facilitated use, but this structure in fact or the structure of individual layer, only in use realized the multiple-layer stacked use, is not multilayer quilt truly.
Two, as shown in Figure 1, all quilts are all to adopt the system of sewing with long stitches of wearing of cutting that line carries out front fabric and back side fabric of sewing with long stitches at present, this structure causes core, front fabric, the back side fabric of quilt to be cut at same place and wear, and its internal heat is constantly run out of, thereby reduced the insulation warming effect.
Three, existing quilt majority is all to adopt a kind of material, is difficult to take into account comfort level and warmth retention property.
[summary of the invention]
Purpose of the present invention solves the problems of the prior art exactly, proposes a kind of quilt and processing technology thereof of Double-layer heat locking, can prevent that heat from running out of, thereby improve heat insulation effect, optimizes the thermal property of quilt.
For achieving the above object, the present invention proposes a kind of processing technology of Double-layer heat locking quilt, comprise the following steps successively:
A) cutting: first make torn size, then adopt cloth cutting to cut front fabric, back side fabric and middle fabric by torn size;
B) the first sewing: first that the median surface truck is three-dimensional, then carry out joint close with back side fabric, and forming cavity of resorption, the end points of the three-dimensional grid of car solid is the first attachment point;
C) cotton is turned in comb and parallel cotton fibers prior to spinning: lower floor's weighting material is carried out turning in cavity of resorption after the combing moulding through carding machine;
D) computer quilting: utilize mapping software to draw required figure in computer, then the cavity of resorption that turns over is put into and sews with long stitches out colored shape formation half-blank on quilter, the quilting point is the second attachment point, and described the second attachment point does not overlap with the first attachment point;
E) the second sewing: first that front fabric car is three-dimensional, be combined with the good half-blank of quilting again and form epicoele, then carry out the surrounding rolling, the grid equal and opposite in direction of the grid of front fabric car solid size and median surface truck solid, the grid position of the grid position of front fabric car solid and median surface truck solid overlaps;
F) fill cotton: fill respectively cotton in each grid of epicoele;
G) sealing: the epicoele that will fill after cotton seals;
H) arrange: clap through beating and cottonly obtain finished product after smooth.
As preferably, described lower floor weighting material is according to the gram silk fiber, and filling cotton material in the epicoele grid is that PP is cotton.The cotton cost of PP is low; self-heating and the new material of warm health according to the gram silk fiber; but it is temperature and the humidity between balance the body and clothes not only, also has the function of protection human body and environment, and this fiber also has the several functions such as control pH value, anti-combustion, anti pilling and electrostatic prevention.
As preferably, d fills in described lower floor) line of sewing with long stitches of sewing with long stitches out colored shape in the computer quilting step on quilter hits look; E) in the second sewing step, the surrounding rolling is that surrounding is hit the look rolling.Colo(u)r streak is hit in employing, makes the effect of the large colour match formation visual impact of contrast, has improved the aesthetics of outward appearance.
for achieving the above object, the invention allows for a kind of quilt of Double-layer heat locking, comprise and coordinate front fabric and the back side fabric that forms cavity, fabric in the middle of being provided with between described front fabric and back side fabric, in the middle of described, fabric is separated into independently epicoele and cavity of resorption with the cavity of front fabric and back side formation that fabric coordinates, be filled with outer core in described epicoele, be filled with interior core in cavity of resorption, outer core is fixed in epicoele by some the first attachment points, interior core is fixed in cavity of resorption by some the second attachment points, described the first attachment point does not overlap with the second attachment point.
As preferably, described the first attachment point is the lining separation, the second attachment point is the quilting point, outer core adopts the lining separation structure with some lining separations to be fixed in epicoele, interior core adopts the quilting structure with some quilting points to be fixed in cavity of resorption, the lock thermal effect is good, and thickness evenness is good, and warmth retention property is good.
As preferably, described some lining separations form vertical lining separation line of many parallel longitudinals distributions and the horizontal lining separation line of many horizontal parallel distributions, some quilting points form vertical quilting line of many parallel longitudinals distributions and the horizontal lining quilting line of many horizontal parallel distributions, simple in structure, easy to process.
As preferably, described vertical lining separation line lacks 1～2 than vertical quilting line, and laterally the lining separation line lack 1～2 than horizontal quilting line, locks thermal effect good, simple in structure.
As preferably, described vertical lining separation line lacks 1 than vertical quilting line, and laterally the lining separation line lack 1 than horizontal quilting line, locks thermal effect good, simple in structure.
As preferably, described outer core adopts PP cotton, and interior core adopts according to the gram silk fiber.The cotton cost of PP is low; self-heating and the new material of warm health according to the gram silk fiber; but it is temperature and the humidity between balance the body and clothes not only, also has the function of protection human body and environment, and this fiber also has the several functions such as control pH value, anti-combustion, anti pilling and electrostatic prevention.
Beneficial effect of the present invention: the present invention adopts two kinds of different process processing double-layer quilts, and different material and the nonoverlapping structures of attachment point of double-deck employing, has not only significantly improved warming, lock thermal behavior, prevent that heat from running out of, thereby the raising heat insulation effect, and cost is low, easy to process.
Feature of the present invention and advantage will be elaborated by reference to the accompanying drawings by embodiment.
[description of drawings]
Fig. 1 is the cross-sectional schematic of common quilt in prior art;
Fig. 2 is the cross-sectional schematic of the quilt of a kind of Double-layer heat locking of the present invention;
Fig. 3 is the diagram of circuit of the processing technology of a kind of Double-layer heat locking quilt of the present invention.
[specific embodiment]
As shown in Figure 3, the processing technology of Double-layer heat locking quilt comprises the following steps successively:
A) cutting: first make torn size, then adopt cloth cutting to cut front fabric, back side fabric and middle fabric by torn size.
B) the first sewing: first that the median surface truck is three-dimensional, then carry out joint close with back side fabric, and forming cavity of resorption, the end points of the three-dimensional grid of car solid is the first attachment point.
C) cotton is turned in comb and parallel cotton fibers prior to spinning: lower floor's weighting material is carried out turning in cavity of resorption after the combing moulding through carding machine; The lower floor weighting material adopts according to the gram silk fiber, is self-heating and a kind of brand-new material of warm health spins exploitation by Japanese Japan according to gram silk fiber (EKS).But it is temperature and the humidity between balance the body and clothes not only, also has the function of protection human body and environment.This fiber also has the several functions such as the pH of control value, anti-combustion, anti pilling and electrostatic prevention.Traditional heat preservating material for textile is that to stop dissipation of heat that health sends be main.What company development was spun by Japanese Japan is self-heating and a kind of brand-new material of warm health according to the gram silk fiber.Can generate heat by sweat and the wet steam that the absorption human body sends according to the gram silk fiber, make the space in clothes keep cosy state.Even without motion, also can discharge the sweat of the indiscoverable gas phase of naked eyes due to human body, so as long as wear according to gram silk fiber clothes, just can often keep warm.After tested, the hygroscopic property of this fiber is considerably beyond other kind fiber.In addition, according to the gram silk fiber can also by neutralizing effect to acidity the smelly and alkaline smelly smelly eliminating of carrying out.With the products such as knitted underwear according to the exploitation of gram silk fiber, not only dry and comfortable but also warm when wearing, there is no vexed wet uncomfortable sensation.At present, this fiber is mainly used in the women underwear field, also use it for quilt without any producer or individual, can cause cost very high and be used for the individual layer quilt, the present invention is used for the multilayer quilt, not only take full advantage of the advantage according to the gram silk fiber, and cost is dropped to minimum, make it be applicable to extensive commercial application.
D) computer quilting: utilize mapping software to draw required figure in computer, then the cavity of resorption that turns over is put into and sews with long stitches out colored shape formation half-blank on quilter, the quilting point is the second attachment point, and described the second attachment point does not overlap with the first attachment point; The line of sewing with long stitches of sewing with long stitches out colored shape on quilter hits look; Hit look and refer to that two kinds of large colour match of (or multiple) contrast form the effect of visual impact, the line of another kind of color on a kind of fabric of color is got on the bus is just named and hits colo(u)r streak, can improve the appearance looks elegant degree.
E) the second sewing: first that front fabric car is three-dimensional, be combined with the good half-blank of quilting again and form epicoele, then carry out surrounding and hit the look rolling, the grid equal and opposite in direction of the grid of front fabric car solid size and median surface truck solid, the grid position of the grid position of front fabric car solid and median surface truck solid overlaps.
F) fill cotton: fill respectively cotton in each grid of epicoele; Fill cotton material in the epicoele grid and can adopt PP cotton, the PP cotton refers to the polypropylene chopped fiber, also is Regenerated Polyester Staple Fiber, the cotton good springiness of terylene (PP), and bulking intensity is strong, and is handsome in appearance, is not afraid of extruding, easily washes, and quick-drying is made Charge with the PP cotton, and effective, cost is low.When filling cotton, upper strata (epicoele) fills cotton by the desired grammes per square metre of each grid, and Cottonopolis that each grid fills should be appropriate, can not be too much or very few, the grid that causes quilt to have is very bulging, and some grid are too rare, not only affect outward appearance, also can affect the warmth retention property of plumage silk quilt.
G) sealing: the epicoele that will fill after cotton seals; Sealing requires smooth, and is the same with surrounding technique, therefore, do not see in appearance vestige.
H) arrange: clap through beating and cottonly obtain finished product after smooth; Because the PP cotton is different from eider down, some places can stick out, thereby meeting is clapped cotton operations many one when the processing of rear road, and after process was clapped cotton, it is smooth, soft that quilt becomes.
as shown in Figure 2, a kind of quilt of Double-layer heat locking, comprise and coordinate front fabric 1 and the back side fabric 7 that forms cavity, fabric 4 in the middle of being provided with between described front fabric 1 and back side fabric 7, in the middle of described, fabric 4 coordinates the cavity that forms to be separated into independently epicoele and cavity of resorption front fabric 1 and back side fabric 7, be filled with outer core 3 in described epicoele, be filled with interior core 5 in cavity of resorption, outer core 3 is fixed in epicoele by some the first attachment points 2, interior core 5 is fixed in cavity of resorption by some the second attachment points 6, described the first attachment point 2 does not overlap with the second attachment point 6.
The first attachment point 2 is the lining separation, and the second attachment point 6 is the quilting point, and outer core 3 adopts the lining separation structure with some lining separations to be fixed in epicoele, and interior core 5 adopts the quilting structure with some quilting points to be fixed in cavity of resorption.Described some lining separations form vertical lining separation line of many parallel longitudinals distributions and the horizontal lining separation line of many horizontal parallel distributions, and some quilting points form vertical quilting line of many parallel longitudinals distributions and the horizontal lining quilting line of many horizontal parallel distributions.Described vertical lining separation line lacks 1～2 than vertical quilting line, and laterally the lining separation line lacks 1～2 than horizontal quilting line, and the best is that vertical lining separation line lacks 1 than vertical quilting line, and laterally the lining separation line lacks 1 than horizontal quilting line.
This structure adopts double-deck and nonoverlapping attachment point, has good lock thermal effect, and, the up and down is two-layer to be processed in different ways, the lining cellular-type on upper strata makes the thickness evenness of quilt better, and the standard of sewing with long stitches of lower floor is more pressed close to skin, both ingenious structures, warming, lock thermal effect all significantly improves, and is a high-quality classic.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, any scheme after simple transformation of the present invention is all belonged to protection scope of the present invention.
Claims (3)
1. the processing technology of a Double-layer heat locking quilt is characterized in that: comprise the following steps successively:
A) cutting: first make torn size, then adopt cloth cutting to cut front fabric, back side fabric and middle fabric by torn size;
B) the first sewing: first that the median surface truck is three-dimensional, then carry out joint close with back side fabric, and forming cavity of resorption, the end points of the three-dimensional grid of car solid is the first attachment point;
C) cotton is turned in comb and parallel cotton fibers prior to spinning: lower floor's weighting material is carried out turning in cavity of resorption after the combing moulding through carding machine;
D) computer quilting: utilize mapping software to draw required figure in computer, then the cavity of resorption that turns over is put into and sews with long stitches out colored shape formation half-blank on quilter, the quilting point is the second attachment point, and described the second attachment point does not overlap with the first attachment point;
E) the second sewing: first that front fabric car is three-dimensional, be combined with the good half-blank of quilting again and form epicoele, then carry out the surrounding rolling, the grid equal and opposite in direction of the grid of front fabric car solid size and median surface truck solid, the grid position of the grid position of front fabric car solid and median surface truck solid overlaps;
F) fill cotton: fill respectively cotton in each grid of epicoele;
G) sealing: the epicoele that will fill after cotton seals;
H) arrange: clap through beating and cottonly obtain finished product after smooth.
2. the processing technology of a kind of Double-layer heat locking quilt as claimed in claim 1 is characterized in that: described lower floor weighting material is for according to the gram silk fiber, and filling cotton material in the epicoele grid is that PP is cotton.
3. the processing technology of a kind of Double-layer heat locking quilt as claimed in claim 1, it is characterized in that: the line of sewing with long stitches of described d) sewing with long stitches out colored shape in the computer quilting step on quilter hits look; E) in the second sewing step, the surrounding rolling is that surrounding is hit the look rolling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110343336 CN102358606B (en) | 2011-11-03 | 2011-11-03 | Double-layer heat locking quilt and processing technology thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110343336 CN102358606B (en) | 2011-11-03 | 2011-11-03 | Double-layer heat locking quilt and processing technology thereof |
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| CN102358606A CN102358606A (en) | 2012-02-22 |
| CN102358606B true CN102358606B (en) | 2013-06-12 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103863997B (en) * | 2014-03-25 | 2017-01-18 | 紫罗兰家纺科技股份有限公司 | Method for making novel health-care activated carbon fiber honeycomb quilt |
| CN107909594B (en) * | 2017-11-27 | 2021-09-03 | 常州市新创智能科技有限公司 | Positioning device and method for automatically distinguishing quilting starting original point |
| CN109878194A (en) * | 2019-03-18 | 2019-06-14 | 陈宝明 | A method of producing multilayer filling thermal insulation material |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US4079568A (en) * | 1976-06-01 | 1978-03-21 | Harold Wortman | Method for forming fiber-filled articles |
| CN200998088Y (en) * | 2007-02-05 | 2008-01-02 | 上海罗莱家用纺织品有限公司 | Double-layer quilt |
| CN100446702C (en) * | 2007-06-14 | 2008-12-31 | 江苏梦兰集团有限公司 | Stereo gauze type down-feather quilt |
| CN100506122C (en) * | 2007-06-18 | 2009-07-01 | 李佑安 | Method for preparation of quilt and device for actualizing said method |
| CN101258974A (en) * | 2007-12-18 | 2008-09-10 | 盛虹集团有限公司 | Nano antimicrobial quilt and manufacturing method thereof |
| CN101658374A (en) * | 2008-08-27 | 2010-03-03 | 陆新华 | Stereoscopic multi-layer blanket |
| CN202312456U (en) * | 2011-11-03 | 2012-07-11 | 浙江万翔寝具制品有限公司 | Double-layer heat-locking quilt |
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