CN102357976A - Mechanical and vacuum bubble breaking machine - Google Patents
Mechanical and vacuum bubble breaking machine Download PDFInfo
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- CN102357976A CN102357976A CN2011102197364A CN201110219736A CN102357976A CN 102357976 A CN102357976 A CN 102357976A CN 2011102197364 A CN2011102197364 A CN 2011102197364A CN 201110219736 A CN201110219736 A CN 201110219736A CN 102357976 A CN102357976 A CN 102357976A
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- vacuum
- conveying line
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- belt conveying
- fuselage
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Abstract
The invention discloses a mechanical and vacuum bubble breaking machine which comprises a vacuum bubble breaking belt conveyor line, a vacuum bubble breaking mechanism, a mechanical extruding belt conveyor line, more than one mechanical bubble breaking mechanisms, a control system and a discharging belt conveyor line, wherein, the vacuum bubble breaking mechanism is provided above the vacuum bubble breaking belt conveyor line, the mechanical extruding belt conveyor line is arranged below the vacuum bubble breaking belt conveyor line, the mechanical bubble breaking mechanisms are installed between the mechanical extruding belt conveyor line and the vacuum bubble breaking belt conveyor line, and the discharging belt conveyor line is arranged at discharge ends of the mechanical extruding belt conveyor line and the vacuum bubble breaking belt conveyor line. The machine provided in the invention has the advantages of simple and compact construction, low cost, simple and convenient operation, comprehensive functions, good reliability, a wide application scope, etc.
Description
Technical field
The present invention is mainly concerned with the apparatus field of preparation polyurethane foaming product, refers in particular to a kind of vacuum foam breaker.
Background technology
Chinese automobile is already through beginning to prepare under the overall situation that makes the transition to " by force " from " greatly "; In recent years; Intermediate car market becomes one of market that each big automobile vendor payes attention in China the most gradually, and this interval market demand is big, and audient colony is extensive; Dog-eat-dog, automobile industry strengthen and strengthen the making of auto parts and components, logistics, quality, cost and carry out improvement progressively.The polyurethane foaming product of its use all is import or fairly simple, and the former cost is high, latter's efficient is low, stability is not high, can't adapt to the production demand of medium-to-high grade seat.In the production process of polyurethane foaming product; The overwhelming majority was all in foams when the gas that is generated began; If do not remove; Volume Changes can take place along with the variation of other conditions such as temperature in gas, thereby causes that shape of products changes, and therefore adopts foam breaker that it is broken the bubble operation with regard to needs.Existing foam breaker function is all more single, can't satisfy the needs of various broken bubble operations simultaneously, and complex structure, and floor space is big.
Summary of the invention
The technical problem that the present invention will solve just is: to the technical problem that prior art exists, the present invention provides a kind of simple and compact for structure, with low cost, easy and simple to handle, complete function, good reliability, the dual-purpose foam breaker of mechanical vacuum applied widely.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
The dual-purpose foam breaker of a kind of mechanical vacuum; Comprise the broken bubble of vacuum belt conveying line, vacuum foam breaker structure, mechanical presses belt conveying line, more than one mechanical type foam breaker structure, control system and discharging belt conveying line; Said vacuum foam breaker structure is installed in the top of the broken bubble of vacuum belt conveying line; Said mechanical presses belt conveying line is positioned at the below of the broken bubble of vacuum belt conveying line; Said more than one mechanical type foam breaker structure is installed between vacuum broken bubble belt conveying line and the mechanical presses belt conveying line, and said discharging belt conveying line is positioned at the discharge end of vacuum broken bubble belt conveying line and mechanical presses belt conveying line.
As further improvement of the present invention:
The broken bubble of said vacuum belt conveying line comprises bracket component, driven unit and transmission component; Said bracket component comprises the fuselage that supports through foot rest; Said transmission component comprise supporting plate, the carrying roller that is installed on the fuselage and be supported on supporting plate and carrying roller on belt conveyor; Driving pulley and driven pulley that said driven unit comprises reducing motor and lays respectively at the fuselage two ends; Said driving pulley links to each other with the output of reducing motor, and said belt conveyor is set around on driving pulley and the driven pulley.
Said fuselage is provided with safe edge.
Said fuselage is provided with height sensor.
Said vacuum foam breaker structure comprises vavuum pump, vacuum (-tight) housing and lifting assembly; Said vavuum pump and lifting assembly all are installed on vacuum mechanism and install on the body frame; Said vacuum (-tight) housing is connected on the lifting assembly and can moves up and down with lifting assembly; Said vavuum pump is communicated with vacuum (-tight) housing through pipeline, said vacuum (-tight) housing be positioned at vacuum break steep the belt conveying line directly over.
Support carrying roller group, belt supporting plate that said mechanical presses belt conveying line comprises second driven unit, second fuselage and is installed on second fuselage.
Said mechanical type foam breaker structure comprises first support, roller-way installation fuselage, roller-way group, second reducing motor and second support; Said roller-way group is installed on the roller-way fitting machine and drives on one's body and by second reducing motor; The end that said roller-way is installed fuselage is articulated on the travel(l)ing rest of first cantilever tip; The throughput direction of the other end and mechanical presses belt conveying line forms acute angle and is connected with an elasticity tension part, and said elasticity tension part is fixed in the bottom of second support.
The top of said second support is provided with a guide plate, offers on the said guide plate with roller-way the gathering sill that the fuselage swing cooperates is installed.
The outside of pipeline is provided with an adjusting screw(rod) on the said mechanical presses belt conveying line, and the top of said adjusting screw(rod) cooperates with the end in contact that roller-way is installed fuselage.
Compared with prior art, the invention has the advantages that:
1, the present invention is simple and compact for structure, cost is low, conserve space, easy and simple to handle, automaticity is high, applied widely, combine through broken bubble of vacuum and the broken bubble of machinery, realized freely changing of product treatment;
2, broken bubble of vacuum of the present invention and the broken bubble of machinery combine, and solve handling process, have promoted product quality, and corporate image helps promoting the market expansion of product;
3, the cooperation of photo-electric control of the present invention, make product carry, handle and combine to use, cooperate electric control system and PLC and various inductive switch management operations, can realize the change and the setting of product treatment data, the realization automated job.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the broken structural representation that steeps the vacuum foam breaker structure of belt conveying line and top of vacuum among the present invention;
Fig. 3 is the structural representation of the mechanical type foam breaker structure between the mechanical presses belt conveying line among the present invention.
Marginal data:
1, the broken bubble of vacuum belt conveying line; 2, vacuum foam breaker structure; 3, mechanical presses belt conveying line; 4, mechanical type foam breaker structure; 6, control system; 7, discharging belt conveying line; 10, foot rest; 11, fuselage; 12, supporting plate; 13, carrying roller; 14, belt conveyor; 16, driving pulley; 17, rolling bearing units; 18, reducing motor; 19, drive installation plate; 20, active strainer; 21, driven pulley; 22, driven rolling bearing units; 23, driven installing plate; 24, driven strainer; 25, safe edge; 26, height sensor; 27, column; 29, vacuum base plate; 30, vacuum mechanism is installed body frame; 31, linear guides; 32, lifters; 33, vacuum unit installing plate; 34, vavuum pump; 35, vacuum tube; 36, vacuum angle valve; 37, clip; 38, the air inlet mouth of pipe; 39, exhaust outlet; 40, vacuum (-tight) housing; 41, sealing strip; 43, second foot rest; 45, belt; 46, second fuselage; 47, carrying roller group; 48, second support; 49, belt supporting plate; 50, adjustable support foot; 51, first support; 52, roller-way is installed fuselage; 53, roller-way group; 54, drive seat; 55, second reducing motor; 56, travel(l)ing rest; 57, elasticity tension part; 58, adjusting screw(rod); 59, fixed head; 60, guide plate; 61, gathering sill.
The specific embodiment
Below will combine Figure of description and specific embodiment that the present invention is explained further details.
As shown in Figure 1; The dual-purpose foam breaker of mechanical vacuum of the present invention; Comprise the broken bubble of vacuum belt conveying line 1, vacuum foam breaker structure 2, mechanical presses belt conveying line 3, more than one mechanical type foam breaker structure 4, control system 6 and discharging belt conveying line 7; Vacuum foam breaker structure 2 is installed in the top of the broken bubble of vacuum belt conveying line 1; Mechanical presses belt conveying line 3 is positioned at the below of the broken bubble of vacuum belt conveying line 1, and more than one mechanical type foam breaker structure 4 is installed between vacuum broken bubble belt conveying line 1 and the mechanical presses belt conveying line 3, and discharging belt conveying line 7 is positioned at the discharge end of the broken bubble of vacuum belt conveying line 1 and mechanical presses belt conveying line 3.Through the present invention polyurethane foaming product is destroyed at the steam bubble that foaming process produces, the comfort of product is increased.Wherein, vacuum broken foam method formula is generally used in and has skeleton in the polyurethane foaming product, and the broken bubble of machinery is used for polyurethane foaming product and does not have skeleton.Like this, broken bubble of machinery and the broken bubble of vacuum are integrated on a set of equipment, make it reach same output line, not only saved floor space, and easy to use, be easy to management and control.
As shown in Figure 2; In the present embodiment; The broken bubble of vacuum belt conveying line 1 comprises bracket component, driven unit and transmission component, and bracket component comprises the fuselage 11 that supports through foot rest 10, transmission component comprise supporting plate 12, the carrying roller 13 that is installed on the fuselage 11 and be supported on supporting plate 12 and carrying roller 13 on belt conveyor 14; Driving pulley 16 and driven pulley 21 that driven unit comprises reducing motor 18 and lays respectively at fuselage 11 two ends; Reducing motor 18 adopts the helical cut gear speed motor, and driving pulley 16 links to each other with the output of reducing motor 18, and belt conveyor 14 is set around on driving pulley 16 and the driven pulley 21.Reducing motor 18, driving pulley 16 and rolling bearing units 17 are installed on the drive installation plate 19 together, and correspondence position is provided with initiatively strainer 20 on the fuselage 11.Driven pulley 21, driven rolling bearing units 22 are installed on the driven installing plate 23 together, and correspondence position is provided with driven strainer 24 on the fuselage 11.Fuselage 11 is provided with safe edge 25 and height sensor 26.
Vacuum foam breaker structure 2 comprises vavuum pump 34, vacuum (-tight) housing 40 and lifting assembly, and vavuum pump 34 all is installed on vacuum mechanism with lifting assembly and installs on the body frame 30.Wherein, Vavuum pump 34 is connected in vacuum mechanism through vacuum unit installing plate 33 and installs on the body frame 30; Vacuum mechanism is installed the top that body frame 30 is supported on column 27; Vacuum (-tight) housing 40 is connected on the lifting assembly and can moves up and down with lifting assembly, and vavuum pump 34 is communicated with vacuum (-tight) housing 40 through vacuum tube 35, and vacuum tube 35 is provided with vacuum angle valve 36 and is fixed on the vacuum air inlet mouth of pipe 38 of vacuum (-tight) housing 40 by clip 37.Vacuum (-tight) housing 40 is provided with exhaust outlet 39, and the bottom margin place of vacuum (-tight) housing 40 is provided with sealing strip 41.Vacuum (-tight) housing 40 be positioned at the broken bubble of vacuum belt conveying line 1 directly over, the belt conveyor 14 below correspondences of the broken bubble of vacuum belt conveying line 1 are provided with vacuum base plate 29.Lifting assembly comprises linear guides 31 and lifters 32, is being with vacuum (-tight) housing 40 to move up and down along linear guides 31 by lifters 32.
As shown in Figure 3, mechanical presses belt conveying line 3 comprises second driven unit, second fuselage 46 and the support carrying roller group 47, the belt supporting plate 49 that are installed on second fuselage 46.The belt 45 that second driven unit comprises actuator and links to each other with actuator, this belt 45 are supported on and support carrying roller group 47, belt supporting plate 49 and driven by actuator.Second fuselage 46 is supported by second foot rest 43, and the bottom of second foot rest 43 is provided with adjustable support foot 50.
Two mechanical type foam breaker structures 4 are arranged in the present embodiment; Each mechanical type foam breaker structure 4 comprises that first support 51, roller-way install fuselage 52, roller-way group 53, drive seat 54, second reducing motor 55 and second support 48; Roller-way group 53 is installed on the roller-way installation fuselage 52 and by second reducing motor 55 and drives the direction of rotation of belt 45 on roller-way group 53 rotation directions and the mechanical presses belt conveying line 3.The end that roller-way is installed fuselage 52 is articulated on the travel(l)ing rest 56 on first support, 51 tops, and the throughput direction of the other end and mechanical presses belt conveying line 3 forms acute angle and is connected with an elasticity tension part 57, and elasticity tension part 57 is fixed in the bottom of second support 48.Foam can pass from pushing between roller-way group 53 and the mechanical presses belt conveying line 3, is resetted by elasticity tension part 57 again.In the present embodiment, the top of second support 48 is provided with a guide plate 60, offers on the guide plate 60 with roller-way the gathering sill 61 that fuselage 52 is swung the arc that cooperates is installed.The outside of pipeline is provided with an adjusting screw(rod) 58 on the mechanical presses belt conveying line 3; The top of adjusting screw(rod) 58 cooperates with the end in contact that roller-way is installed fuselage 52; Through threaded engagement, can regulate the height of roller-way fitting machine body 52 through adjusting screw(rod) 58, to adapt to the foam of different-thickness.The lower end of first support 51 and second support 48 is equipped with fixed head 59 and fixes with ground.
The broken bubble of vacuum operation principle: foam puts into the broken bubble of vacuum belt conveying line 1 → get into vacuum (-tight) housing 40 belows → photoelectric sensor and senses the broken bubble of signal → vacuum belt conveying line 1 and stop → vacuum (-tight) housing 40 put down, press tight → vacuum angle valve 36 open → vavuum pump 34 operations, vacuumize → vacuum reaches final vacuum, vacuumizes, exhaust again; 2-3 time → vacuum of circulation perforate completion → system closing vacuumizes → and vacuum (-tight) housing 40 promotes and opens → 1 operation of the broken bubble of vacuum belt conveying line; Foam delivery is gone out → next foam entering, begin next circulation.
The broken bubble of machinery operation principle: the relative motion of mechanical type foam breaker structure 4 → through mechanical presses belt conveying line 3 and mechanical type foam breaker structure 4 is put on the mechanical presses belt conveying line 3 → delivered into to foam; The extruding of froth pulp extruding output → process continue → delivered into mechanical type foam breaker structure 4 → the pass through relative motion of mechanical presses belt conveying line 3 and mechanical type foam breaker structure 4 once more by mechanical presses belt conveying line 3; Froth pulp is pushed output once more; Foam delivery after the extruding is gone out → next foam entering, begins next circulation.
Below only be preferred implementation of the present invention, protection scope of the present invention also not only is confined to the foregoing description, and all technical schemes that belongs under the thinking of the present invention all belong to protection scope of the present invention.Should be pointed out that for those skilled in the art some improvement and retouching not breaking away under the principle of the invention prerequisite should be regarded as protection scope of the present invention.
Claims (9)
1. dual-purpose foam breaker of mechanical vacuum; It is characterized in that: comprise the broken bubble of vacuum belt conveying line (1), vacuum foam breaker structure (2), mechanical presses belt conveying line (3), more than one mechanical type foam breaker structure (4), control system (6) and discharging belt conveying line (7); Said vacuum foam breaker structure (2) is installed in the top of vacuum broken bubble belt conveying line (1); Said mechanical presses belt conveying line (3) is positioned at the below of vacuum broken bubble belt conveying line (1); Said more than one mechanical type foam breaker structure (4) is installed between vacuum broken bubble belt conveying line (1) and the mechanical presses belt conveying line (3), and said discharging belt conveying line (7) is positioned at the discharge end of vacuum broken bubble belt conveying line (1) and mechanical presses belt conveying line (3).
2. the dual-purpose foam breaker of mechanical vacuum according to claim 1; It is characterized in that: said vacuum broken bubble belt conveying line (1) comprises bracket component, driven unit and transmission component; Said bracket component comprises the fuselage (11) that supports through foot rest (10); Said transmission component comprise supporting plate (12), the carrying roller (13) that is installed on the fuselage (11) and be supported on supporting plate (12) and carrying roller (13) on belt conveyor (14); Driving pulley (16) and driven pulley (21) that said driven unit comprises reducing motor (18) and lays respectively at fuselage (11) two ends; Said driving pulley (16) links to each other with the output of reducing motor (18), and said belt conveyor (14) is set around on driving pulley (16) and the driven pulley (21).
3. the dual-purpose foam breaker of mechanical vacuum according to claim 2 is characterized in that: said fuselage (11) is provided with safe edge (25).
4. the dual-purpose foam breaker of mechanical vacuum according to claim 2 is characterized in that: said fuselage (11) is provided with height sensor (26).
5. according to any dual-purpose foam breaker of described mechanical vacuum in the claim 1～4; It is characterized in that: said vacuum foam breaker structure (2) comprises vavuum pump (34), vacuum (-tight) housing (40) and lifting assembly; Said vavuum pump (34) and lifting assembly all are installed on vacuum mechanism and install on the body frame (30); Said vacuum (-tight) housing (40) is connected on the lifting assembly and can moves up and down with lifting assembly; Said vavuum pump (34) is communicated with vacuum (-tight) housing (40) through pipeline, said vacuum (-tight) housing (40) be positioned at vacuum break steep belt conveying line (1) directly over.
6. according to any dual-purpose foam breaker of described mechanical vacuum in the claim 1～4, it is characterized in that: support carrying roller group (47), belt supporting plate (49) that said mechanical presses belt conveying line (3) comprises second driven unit, second fuselage (46) and is installed on second fuselage (46).
7. according to any dual-purpose foam breaker of described mechanical vacuum in the claim 1～4; It is characterized in that: said mechanical type foam breaker structure (4) comprises first support (51), roller-way installation fuselage (52), roller-way group (53), second reducing motor (55) and second support (48); Said roller-way group (53) is installed on roller-way installation fuselage (52) and goes up and driven by second reducing motor (55); The end that said roller-way is installed fuselage (52) is articulated on the travel(l)ing rest (56) on first support (51) top; The throughput direction of the other end and mechanical presses belt conveying line (3) forms acute angle and is connected with an elasticity tension part (57), and said elasticity tension part (57) is fixed in the bottom of second support (48).
8. the dual-purpose foam breaker of mechanical vacuum according to claim 7; It is characterized in that: the top of said second support (48) is provided with a guide plate (60), offers on the said guide plate (60) with roller-way the gathering sill (61) that fuselage (52) swing cooperates is installed.
9. according to the dual-purpose foam breaker of the described mechanical vacuum of claim 7; It is characterized in that: the outside that said mechanical presses belt conveying line (3) is gone up pipeline is provided with an adjusting screw(rod) (58), and the top of said adjusting screw(rod) (58) cooperates with the end in contact that roller-way is installed fuselage (52).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102197364A CN102357976A (en) | 2011-08-02 | 2011-08-02 | Mechanical and vacuum bubble breaking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102197364A CN102357976A (en) | 2011-08-02 | 2011-08-02 | Mechanical and vacuum bubble breaking machine |
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| Publication Number | Publication Date |
|---|---|
| CN102357976A true CN102357976A (en) | 2012-02-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011102197364A Pending CN102357976A (en) | 2011-08-02 | 2011-08-02 | Mechanical and vacuum bubble breaking machine |
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| CN (1) | CN102357976A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104527097A (en) * | 2015-01-26 | 2015-04-22 | 相世照 | Bubble breaking device |
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| CN1047048A (en) * | 1989-04-20 | 1990-11-21 | 康斯特鲁蒂沃胡森麦茨公司 | The method and apparatus of broken block of foam material |
| CN1069691A (en) * | 1991-08-06 | 1993-03-10 | 三和化工株式会社 | The production method of open-cell foams of cross-linked polyolefins |
| CN2558587Y (en) * | 2002-02-09 | 2003-07-02 | 东信国际有限公司 | Vacuum packing bag leveling machine |
| CN1524673A (en) * | 2003-02-24 | 2004-09-01 | 欧都纳股份有限公司 | Foam breaking method for cell body of plastic rubber foaming board |
| GB2401108A (en) * | 2003-05-02 | 2004-11-03 | Sun Own Ind Co Ltd | Vacuum cell bursting method |
| CN201357576Y (en) * | 2009-03-20 | 2009-12-09 | 天津市天一科技有限公司 | Hole-breaking equipment used for automobile interior decoration sponge foaming |
| CN202213116U (en) * | 2011-08-02 | 2012-05-09 | 长沙伍扬工业设备科技有限公司 | Mechanical and vacuum dual-purpose foam breaker |
-
2011
- 2011-08-02 CN CN2011102197364A patent/CN102357976A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1047048A (en) * | 1989-04-20 | 1990-11-21 | 康斯特鲁蒂沃胡森麦茨公司 | The method and apparatus of broken block of foam material |
| CN1069691A (en) * | 1991-08-06 | 1993-03-10 | 三和化工株式会社 | The production method of open-cell foams of cross-linked polyolefins |
| CN2558587Y (en) * | 2002-02-09 | 2003-07-02 | 东信国际有限公司 | Vacuum packing bag leveling machine |
| CN1524673A (en) * | 2003-02-24 | 2004-09-01 | 欧都纳股份有限公司 | Foam breaking method for cell body of plastic rubber foaming board |
| GB2401108A (en) * | 2003-05-02 | 2004-11-03 | Sun Own Ind Co Ltd | Vacuum cell bursting method |
| CN201357576Y (en) * | 2009-03-20 | 2009-12-09 | 天津市天一科技有限公司 | Hole-breaking equipment used for automobile interior decoration sponge foaming |
| CN202213116U (en) * | 2011-08-02 | 2012-05-09 | 长沙伍扬工业设备科技有限公司 | Mechanical and vacuum dual-purpose foam breaker |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104527097A (en) * | 2015-01-26 | 2015-04-22 | 相世照 | Bubble breaking device |
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Application publication date: 20120222 |