A kind of vulcanization process of multi-functional wheel hub oil sealing
Technical field
The present invention relates to a kind of vulcanization process that contains that applies to produce multi-functional wheel hub oil sealing from material feeding structure sulfurizing mould.
Background technology
The sulfurizing mould of tradition oil sealing mostly is with die sinking, feed intake, the step of matched moulds is vulcanized; But all need the sizing material of throwing in is carried out preformed and controls the weight of sizing material well; Manufacturing procedure to sizing material is comparatively complicated, and therefore, traditional vulcanization process generally is adapted to the comparatively simple oil sealing of structure.
Continuous development along with society; Requirement for the vehicle-bridge system parts of automobile is also increasingly high; The hub oil seal of automotive axle particularly, it is the most important vital part in the vehicle-bridge system, and is higher to each parts matching requirements; Not only to possess safe, long service life, the better characteristics of sealing property, advantage such as also easy for installation, low cost.The oil sealing of general traditional structure does not often reach desirable effect, is not easy to install, and needs the supporting in the lump use of other part, and sealing property and greasy property are relatively poor, has a strong impact on the service life of vehicle bridge.
In order to satisfy the requirement of vehicle bridge structure, our company has designed the multi-functional wheel hub oil sealing of new structure again.But the mould structure of existing oil sealing and the sulfuration production that vulcanization process can not be adapted to the novel multifunctional hub oil seal thereof.
Summary of the invention
The present invention aims to provide a kind of vulcanization process and related die thereof of multi-functional wheel hub oil sealing, is used for sulfuration and produces described multi-functional wheel hub oil sealing, to satisfy the requirement of vehicle bridge structure.
The present invention; The vulcanization process of described multi-functional wheel hub oil sealing; Employing contains mold cavity configuration and from the sulfurizing mould of material feeding structure, said multi-functional wheel hub oil sealing comprises: have lower support bottom surface and upper support end face " L " shape metallic framework, be positioned at the first inner rubber seal of metallic framework and be positioned at second rubber seal that contains helicitic texture of metallic framework lateral surface; Said mold cavity configuration comprises the die body that is arranged in the middle part; Be positioned at the lower mold body of bottom outside; Be positioned at the outer core block in the middle of the bottom and be positioned at the core block at center, form airtight multi-functional wheel hub oil sealing cavity by die body, lower mold body, outer core block and four part mutual combination of interior core block in said; Saidly comprise: on middle die body, be provided with the annular recess that adapts with multi-functional wheel hub oil sealing cavity from the material feeding structure; Between said annular recess and multi-functional wheel hub oil sealing cavity; Being provided with first material hole of a plurality of first rubber seal colloids of 1 circle and second material hole of a plurality of second rubber seal colloids of 1 circle, is upper die body above middle die body, below upper die body, is provided with bulge loop; Bulge loop and annular recess cooperatively interact, and the step of its sulfuration comprises:
(1) under die opening state, metallic framework is placed described die cavity cavity, then, the closed mould cavity structure;
(2) rubber raw materials is placed the annular recess above the die body uniformly, then, closed upper die body;
(3) utilize the heating system of vulcanizing equipment to heat up, make rubber raw materials be in molten condition;
(4) push upper die body, the rubber raw materials of fusion is annotated the described die cavity cavity from first material hole and second material hole;
(5) according to sulfuration process, the sizing material that is injected into described die cavity cavity is vulcanized, form first rubber seal and second rubber seal, first rubber seal is that sulfuration adhesion is connected with second rubber seal and metallic framework;
(6) the multi-functional wheel hub oil sealing of sulfidization molding is taken out in die sinking, removes the waste material in material hole and annular recess, continues the processing of next product.
The present invention, employed sulfurizing mould comprises mold cavity configuration and from the material feeding structure.Said mold cavity configuration comprises the die body that is arranged in the middle part; Be positioned at the lower mold body of bottom outside; Be positioned at the outer core block in the middle of the bottom and be positioned at the core block at center, form airtight multi-functional wheel hub oil sealing cavity by die body, lower mold body, outer core block and four part mutual combination of interior core block in said; Saidly comprise: on middle die body, be provided with the annular recess that adapts with multi-functional wheel hub oil sealing cavity from the material feeding structure; Between said annular recess and multi-functional wheel hub oil sealing cavity; Be provided with first material hole of a plurality of first rubber seal of 1 circle and second material hole of a plurality of second rubber seal of 1 circle; Above middle die body, be upper die body, below upper die body, be provided with bulge loop, bulge loop and annular recess cooperatively interact.
The present invention can be provided with steam vent on the shaft centre line of upper die body and middle die body.
The present invention because in sulfurizing mould, is provided with from the material feeding structure, is made up of the upper die body and the middle die body of oil sealing mould; Be provided with material hole and annular groove at middle die body, during matched moulds, middle die body is closed earlier, sizing material is rendered to the groove position after; Closed again upper die body, the mode through heating and extruding is injected into sizing material in the middle of the die cavity, and the sizing material of input can be a strip, also can be block; Shape need not be unified, and compares other preformed oil sealing mould, saved the preformed manufacturing procedure of sizing material, and it is convenient and swift to feed intake; Improve the efficient of production, when sulfuration, can evenly be filled into whole cavity; Because product is to be stuck in position under the mould, make the sprue of upper die body separate automatically during die sinking, make the outward appearance of product reach higher mass effect with the product joint.
The present invention, in sulfurizing mould, lower mold body, outer core block, three positions of interior core block have constituted the product stripping constructional device; Wherein the lower mold body position that is combined to form cavity is designed to the screw-shaped structure, can improve the assembly performance of product, and lower mold body is the fixed mechanism of mould; Outer core block and interior core block are the ejecting mechanism of mould; Because of the external diameter of this product is shape of threads, and product is two-pack procheilon structure, and the sulfuration back demoulding is difficulty comparatively; Demolding structure of the present invention can effectively address this problem, and is divided into for two steps during this structure demoulding to carry out: 1. outer core block is released product and interior core block in the lump; 2. stop after outer core block is released a segment distance, continue to eject, can conveniently take off product at last by interior core block.
The present invention; Can effectively guarantee the presentation quality of product, significantly reduce encapsulate, the bubble of product in sulfidation, tear the phenomenon of wound, save the preformed operation of sizing material and the time of separately dropping into sizing material; Not only feasible improved efficiency of producing, and operate more convenient safety.
Description of drawings
Fig. 1-Fig. 3 is the structural representation of sulfurizing mould of the present invention, and wherein, Fig. 1 is the matched moulds state, and the metallic framework of having packed into; Fig. 2 is a die opening state, and the multi-functional wheel hub oil sealing of accomplishing through sulfuration does not take out; Fig. 3 is the plan structure figure of middle die body, and the distribution situation of material hole in groove.Fig. 4 is the multi-functional wheel hub oil sealing of accomplishing through sulfuration.
Among the figure, 10, cavity 11, upper die body 11, bulge loop 12, middle die body 121, first material hole 122, second material hole 123, annular recess 13, lower mold body 14, outer core block 15, interior core block 16, steam vent 20, multi-functional wheel hub oil sealing 21, lower support bottom surface 22, upper support end face 23, metallic framework 24, first rubber seal 25, second rubber seal.
The specific embodiment
A kind of vulcanization process of multi-functional wheel hub oil sealing adopts and to contain mold cavity configuration and from the sulfurizing mould of material feeding structure.
With reference to Fig. 4, multi-functional wheel hub oil sealing 20 comprises: have lower support bottom surface 21 and upper support end face 22 " L " shape metallic framework 23, be positioned at the first inner rubber seal 24 of metallic framework and be positioned at second rubber seal 25 that contains helicitic texture of metallic framework lateral surface;
With reference to Fig. 1-Fig. 2; Said mold cavity configuration comprises the die body 12 that is arranged in the middle part; Be positioned at the lower mold body 13 of bottom outside; Be positioned at the outer core block 14 in the middle of the bottom and be positioned at the core block 15 at center, form airtight multi-functional wheel hub oil sealing cavity 10 by die body 12, lower mold body 13, outer core block 14 and 15 4 part mutual combination of interior core block in said; Said lower mold body 13, outer core block 14 and in core block 15 be the following mold mechanism of mould, comprise demoulding ejecting mechanism, eject product after the product die sinking and accomplish by counterdie;
Saidly comprise: on middle die body 12, be provided with the annular recess 123 that adapts with multi-functional wheel hub oil sealing cavity 10 from the material feeding structure; Between said annular recess 123 and multi-functional wheel hub oil sealing cavity 10; Be provided with first material hole 121 of a plurality of first rubber seal colloids 24 of 1 circle and second material hole 122 of a plurality of second rubber seal colloids 25 of 1 circle; As shown in Figure 3, material hole size and number journey honeycomb ring-type are evenly arranged evenly, and the flowability of charging is better when guaranteeing to vulcanize; Said upper die body 11 and the last mold mechanism that middle die body 12 is a mould feed intake and material feeding is accomplished by last mold mechanism;
Be upper die body 11 above middle die body 12, below upper die body 11, be provided with bulge loop 111, bulge loop 111 cooperatively interacts with annular recess 123; On the shaft centre line of upper die body 11 and middle die body 12, be provided with steam vent 16, better exhaust when making sulfuration;
The step of its sulfuration comprises:
(1) under die opening state, metallic framework 23 is placed described die cavity cavity 10, then, the closed mould cavity structure;
(2) rubber raw materials is placed the annular recess 123 above the die body 12 uniformly, then, closed upper die body 11;
(3) utilize the heating system of vulcanizing equipment to heat up, make rubber raw materials be in molten condition;
(4) push upper die body 11, the rubber raw materials of fusion is annotated the described die cavity cavity 10 from first material hole 121 and second material hole 122;
(5) according to sulfuration process, the sizing material that is injected into described die cavity cavity is vulcanized, form first rubber seal 24 and second rubber seal, 25, the first rubber seal 24 are connected for sulfuration adhesion with metallic framework 23 with second rubber seal 25;
(6) the multi-functional wheel hub oil sealing 20 of sulfidization molding is taken out in die sinking, removes the waste material in material hole and annular recess 123, continues the processing of next product.
Die opening state sketch map after Fig. 2 accomplishes for the present invention vulcanizes.During die sinking: upper die body 11 up separates, and separates the back and removes at the material hole of middle die body 12 and the residue waste material in the groove, removes in the back die body 12 separation that continues to move up; This moment, material hole engaged feed points owing under the motion effect of middle die body 12, breaking with product, and product still rests on down in the mold mechanism, serves as to release guiding mechanism with lower mold body 13 next; Under the effect of board push pedal; Outer core block 14 ejects product with interior core block 15 simultaneously, eject a segment distance after, outer core block 14 stops; And the guiding mechanism of core block 15 in converting into, finally eject product by interior core block 15.