Summary of the invention
The objective of the invention is to the unidirectional problem that is difficult under the condition obtain relevant parameter and influences unidirectional drilling parameter that compresses; Design a kind of unidirectional drilling experimental rig that compresses, obtain comprehensive drill process parameter (like unidirectional thrust, the amount of feeding, rotating speed etc.) through all kinds of detecting instruments of on this experimental rig, installing.
Technical scheme of the present invention is:
A kind of unidirectional drilling experimental rig that compresses; It is characterized in that it comprises that inside casing 1, four Z are to foot 2, end effector mobile platform 12 and the end effector 13 of going up and down; The upper end of end effector 13 links to each other to slide block with Y on the end effector mobile platform 12, and Y is installed in Y to slide block and on guide rail and with drive nut, links to each other, and drive nut links to each other to driving screw mandrel 18 with Y; Y is installed on the end effector mobile platform 12 to driving screw mandrel 18; The two ends of end effector mobile platform 12 respectively with inside casing 1 relative both sides on the X that installs link to each other to slide block, each X is installed in X on guide rail to slide block, has at least an X to link to each other to drive nut with X to slide block; X links to each other to screw mandrel 19 with X to drive nut, and X is installed on inside casing 1 limit to screw mandrel 19; Described four Z are identical to the structure of the foot 2 that goes up and down; It comprises protective cover 3, installing plate 5 and ball-screw 6; Protective cover 3 covers are contained on the installing plate 5, and the lower end of installing plate 5 links to each other with base 8 through sphere oscillating bearing 10, and base 8 is bearing on the machined surface; The upper end of installing plate 5 links to each other with an end of ball-screw 6 is rotatable; The other end of ball-screw 6 passes protective cover 3 and links to each other to drive unit 30 with Z, and Z is fixedly mounted on the top of protective cover 3 to nut, and the side of protective cover 3 links to each other with the edge of inside casing 1 through bindiny mechanism 17; The hold-down head 7 that is used for workpiece pressing and boring electric main shaft 9 are installed on the described end effector 13, normal direction sensor 23 is installed around hold-down head 7, hold-down head 7 is driven by cylinder 29.
Described Y is connected with Y to handwheel 11 to driving screw mandrel 18, and X is connected with X to handwheel 14 to driving screw mandrel 19.
Described Z is that Z is to handwheel 15 or servomotor to drive unit 5.
Described bindiny mechanism 17 mainly is made up of to slide block 21 to slide block 20 and Y to guide rail 16, X to guide rail 4, Y X; Y is installed on the inside casing 1 to guide rail 16; Y is installed in Y to slide block 21 and on guide rail 16 and with X, links to each other to slide block 20, and X is installed in X to guide rail 4 and on slide block 20 and with Z, links to each other to the protective cover 3 of the foot 2 that goes up and down.
In four bindiny mechanisms 17 that the foot 2 that goes up and down links to each other, having one X with described four Z at least is fixed with Y to slide block 21 to slide block 20.
Guide rail 22 is installed on the described installing plate, and protective cover 22 relative position places are equipped with the slide block that matches.
Beneficial effect of the present invention:
End effector of the present invention links to each other with framework along the slide rail of X, Y direction respectively through two, and this is similar to a kind of " driving " structure, can carry out drilling in the optional position of surface of the work.Simultaneously with the normal direction sensor application on this experimental rig, can apply thrust along the curved surface normal orientation very accurately.The package unit compact conformation, cost is relatively low.If replace handwheel, can realize full-automatic adjustment with motor.
The present invention provides desirable implementation platform for the unidirectional acquisition that compresses the drill process parameter, can realize the online or offline inspection of process through installing relevant sensor additional.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further described.
Shown in Fig. 1-10.
A kind of unidirectional drilling experimental rig that compresses; It comprises inside casing 1, four Z to foot 2, end effector mobile platform 12 and the end effector 13 of going up and down, and the upper end of end effector 13 links to each other to slide block 27 with platform Y on the end effector mobile platform 12, and platform Y is installed in platform Y to slide block 27 and on guide rail 28 and with drive nut 31, links to each other; Drive nut 31 links to each other to driving screw mandrel 18 with Y; Y is installed on the end effector mobile platform 12 to driving screw mandrel 18, on an end that drives screw mandrel 18, Y is installed to handwheel 11 at Y, the two ends of end effector mobile platform 12 respectively with inside casing 1 relative both sides on installed platform X link to each other to slide block 24; Each platform X is installed in platform X on guide rail 25 to slide block 24; Have at least a platform X to link to each other to drive nut 26 with X to slide block 24, X links to each other to screw mandrel 19 with X to drive nut 26, and X is installed on inside casing 1 limit to screw mandrel 19; Drive X and be installed in X on an end of screw mandrel 19 to handwheel 14 to the X of screw mandrel 19, as shown in Figure 1; Described four Z are identical to the structure of the foot 2 that goes up and down; Like Fig. 3, shown in 4, it comprises protective cover 3, installing plate 5 and ball-screw 6, and protective cover 3 covers are contained on the installing plate 5; The lower end of installing plate 5 links to each other with base 8 through sphere oscillating bearing 10; Base 8 is bearing on the machined surface, and the back side of installing plate 5 is equipped with guide rail 22, and protective cover 22 relative position places are equipped with the slide block that matches; The upper end of installing plate 5 links to each other with an end of ball-screw 6 is rotatable; The other end of ball-screw 6 passes protective cover 3 and links to each other to drive unit 30 (can adopt Z to realize to handwheel 15) with Z; Z is fixedly mounted on the top of protective cover 3 to nut, and the side of protective cover 3 links to each other with the edge of inside casing 1 through bindiny mechanism 17; Described end effector 13 is a common electric main shaft drill bit structure, and the hold-down head 7 that is used for workpiece pressing and boring electric main shaft 9 are installed on it, and normal direction sensor 23 is installed around hold-down head 7, and hold-down head 7 is driven by cylinder 29.Described bindiny mechanism 17 mainly is made up of to slide block 21 to slide block 20 and Y to guide rail 16, X to guide rail 4, Y X; Like Fig. 5, shown in 6; Y is installed on the inside casing 1 to guide rail 16; Y is installed in Y to slide block 21 and on guide rail 16 and with X, links to each other to slide block, and X is installed in X to guide rail 4 and on slide block 20 and with Z, links to each other to the protective cover 3 of the foot 2 that goes up and down.In four bindiny mechanisms 17 that the foot 2 that goes up and down links to each other, having one X with described four Z at least is fixed with Y to slide block 21 to slide block 20, as shown in Figure 7.
Further details are as follows:
A whole set of experimental rig of the present invention is as shown in Figure 1, and it mainly comprises: inside casing, Z are to foot (4) and the end effector of going up and down.
Inside casing is as shown in Figure 2, and X links to each other to sliding beam with Y through the guide rail slide block to two body side frame installed inside guide rails.On framework one side, ball-screw is installed at framework X, is responsible for sliding beam X to moving.To sliding beam upper mounting rail and leading screw, end effector links to each other with this sliding beam through the guide rail slide block at Y, and realization end effector Y is to slip under leading screw drives.
Like Fig. 3, shown in 4, the foot that goes up and down comprises Z: ball-screw, rolling guide, handwheel, protective cover, installing plate, spherical linkage to the sufficient structure of going up and down.The protective cover of four foots that go up and down links to each other with framework through bindiny mechanism respectively, and up-down vola portion is fixed on the workbench of workpiece, and handwheel is placed in sufficient top, links together with ball-screw, can come the swing roller leading screw to realize feeding through rotating handwheel.The two end supports bearing block of ball-screw is fixed together with the protective cover of the foot that goes up and down; Nut and protective cover upper end are fixed together; Can realize the relative motion of protective cover and installing plate through the driving of ball-screw; Thereby the height of realizing foot changes, and then the luffing angle of drive inside casing changes.Side at installing plate is equipped with guide rail 22, be responsible for Z to guiding.A sphere oscillating bearing 10 is arranged at the go up and down bottom of foot, and the foot that goes up and down links to each other with platen through this bearing, can tolerate the angle scalable within the specific limits between up-down foot and the workbench.The sufficient top of going up and down is equipped with handwheel, is responsible for the posture adjustment of entire mechanism, and when guaranteeing the end effector processing work, machine direction is that the normal direction of surface of the work is consistent.
End effector 13 is machining cells of package unit, and like Fig. 8, shown in 9, end effector is made up of motor, ball-screw, electric main shaft, normal direction sensor, hold down gag, rolling guide, cylinder, installing plate etc.Adding man-hour, must guarantee the normal direction of hold down gag direction of exerting pressure along surface of the work, electric main shaft also is along the normal direction feeding simultaneously.The detection of normal direction realizes that through normal direction sensor 23 normal direction sensor 23 is attached to hold-down head 7 one sides, accurately the normal direction on measuring workpieces surface.
Inside casing links to each other with the foot that goes up and down through bindiny mechanism 17, and bindiny mechanism 17 is a cross sliding track mechanism like Fig. 5, shown in 6, can bear the moment of flexure and the slip of X, Y both direction.Have four bindiny mechanisms 17 in the present invention, one of them bindiny mechanism is fixed, and the unidirectional compensation of two other bindiny mechanism remains bindiny mechanism's bidirectional compensating, and is as shown in Figure 7.
The adjusting of hold down gag direction realizes that by the handwheel that is installed in four sufficient tops of going up and down adjustment process is shown in figure 10.
Observation is to the direction of measurement of sensor in the process of regulating; Handwheel stops operating when direction of measurement has been aimed at Working position; Show that this moment hold-down head on the normal direction of surface of the work, can guarantee that like this hold-down head can apply thrust along the normal direction of surface of the work.Hold-down head links to each other to slide rail with Z in the end effector, can realize Z to feeding.Hold-down head is with cylinder, and thrust realizes through the pressure of cylinder, can apply thrust accurately.The feeding of electricity main shaft realizes through two parts: the first, in the process of adjusting handle, the height of the foot that goes up and down reduces, cause at last end effector to surface of the work near, promptly electric main shaft has been realized first step feeding; Second stepping realizes through the ball-screw on the end effector, when hold-down head along normal direction during with Work-sheet pressing, ball-screw drive electric main shaft along Z to feeding, processing work.
Concrete method for using is:
(1) the whole test device is fixed on the workbench, relies on four Z to be connected with the workbench bolt to the base (parts 7 among Fig. 3,4) of the foot that goes up and down.
(2) when needs when the surface of the work assigned address is holed; Regulate the Y of X on leading screw 19 and end effector mobile platform 12 on the inside casing 1 simultaneously to leading screw 18; Can move to position to be processed to end effector 13, can be implemented in thus on the optional position on the surface of the work and hover.
(3) be on the normal direction of surface of the work adding the electric main shaft (parts 9 among Fig. 8) and the hold-down head (parts 7 among Fig. 8,9) that must guarantee man-hour on the end effector.Detect the normal direction of surface of the work through the normal direction sensor on the hold-down head (parts 23 among Fig. 8,9); If electric main shaft and hold-down head are not on the normal direction; Regulate the handwheel (in Fig. 3 parts 15) of four Z respectively to the sufficient top of going up and down; The height of the every foot that goes up and down is changed; The luffing angle of the framework that links to each other with the foot that goes up and down also can change, so drive hold-down head 7 and electric main shaft 9 on the end effector right direction also change, be adjusted to always and align till the normal direction.
(4) Z is to going up and down foot in adjustment process, and at this moment meeting and workbench generation opposing inclined can provide sufficient activity in a taper scope by the sphere oscillating bearing (parts 10 among Fig. 3) of the foot end that goes up and down.
(5) bindiny mechanism is a cross sliding track mechanism, and in adjustment process, the relative position of go up and down foot and inside casing changes, and the displacement that this change in location causes mainly leans on this bindiny mechanism to compensate.
(6) when regulating end; Begin workpiece is processed; Hold-down head on the end effector (parts 7 among Fig. 8) under the thrust of cylinder (parts 29 among Fig. 8) along the guide rail direction Z of single unit system (be to) feeding, workpiece pressing, thrust can be regulated by air pressure.Ball-screw promotes electric main shaft (parts 9 among Fig. 8) feeding under the driving of motor then, accomplishes the processing of workpiece.
The present invention does not relate to all identical with the prior art prior art that maybe can adopt of part and realizes.