Clearance-type coating machine head
Technical field
The present invention relates to a kind of coating machine head, more particularly, it relates to the clearance-type coating machine head that a kind of lithium ion battery film-making painting process uses.
Background technology
The structure that existing lithium ion battery clearance-type coating machine head generally adopts circular drive roll 100 and is positioned at the edge of a knife 200 on the comma formula of drive roll 100 tops is come coating sizing-agent 600, as shown in Figure 1, because drive roll 100 ceaselessly rotates when work, time one is long, buildup 700 can be shaped in active rod 100 circle external diameters and the last edge of a knife 200 circle angles that external diameter forms, find after deliberation, be positioned at buildup 710 on the coating line 800 in the buildup, thickness evenness for the slip 600 on the pole piece after the coating has the greatest impact, be positioned at coating line 800(coating line 800 and referred to that the edge of a knife 200 on the comma formula descended the tangent line of point most) on buildup 710 more few, descend most place and the drive roll 100 that refer to the edge of a knife 200 on the comma formula from coating clearance 900(coating clearance 900 are gone up gap between the place most) more away from, 700 pairs of coating clearance 900 pressure of its buildup are more little, slip 600 is by behind the scraper, it is just little that buildup 700 release pressures are delivered to after the scraper pressure on drive roll 100 curved surfaces, influence to slip 600 is just little, slip 600 fixed thick just more accurate, the uniformity of slip 600 is just more good.In clearance-type coating machine head, the diameter of drive roll 100 is certain, and its rotating speed also is certain, wants to make the thickness of 700 pairs of slips 600 of buildup and uniformity influence minimum, just must make buildup 700 leave coating clearance 900 as much as possible far, after deliberation, find that the diameter of the edge of a knife 200 on the comma formula is more big, its cloth evenness and accuracy are just more good,, the infinity that the diameter of the edge of a knife 200 can not be done on the comma formula, the one, cost does not allow, and the 2nd, installing space does not allow; The 3rd, the diameter of the edge of a knife 200 is excessive on the comma formula, and it certainly will cause the weight of the edge of a knife too heavy, and is difficult to adjust the coating clearance 900 of the edge of a knife on the comma formula 200 and drive roll 100, thereby influences the uniformity of the slurry thickness on the pole piece; The 4th, on the excessive comma formula of volume the edge of a knife 200 its make trouble, cost of manufacture height.
Also there is following several problem in traditional clearance-type coating machine head, the one, in order to realize the gap cloth, generally adopt back flow roll 400 to contact at interval with drive roll 100, realize the gap coating to slip 600, back flow roll 400 contacts with drive roll 100, in matrix foil 500 coat slurry 600; Back flow roll 400 leaves with drive roll 100, reserves slip gap 610; This clearance-type coating machine head contacts moment at back flow roll 400 with drive roll 100, back flow roll 400 slips direct and on the drive roll 100 contact, thickness when often the initial thickness of slip 600 is greater than drive roll 100 with back flow roll 400 normal contacts, it is thick to be referred to as in the industry to start; In addition, when back flow roll 400 with after drive roll 100 contacts certain hour, also can form buildup 410 between roller at two roller touching positions, between described roller buildup 410 two rollers from after, can on pole piece, form conditions of streaking by trailing edge, it is long to be referred to as hangover in the industry; Start thick and the long quality that all can influence pole piece of hangover.The 2nd, what traditional clearance-type coating machine head adopted is that hopper 300 directly contacts with drive roll 100, by the rotation of drive roll 100 slip is attached on the drive roll 100, in order to realize to regulate the width of pole piece, tend to establish two backgauge sheets 310 at hopper 300,320, as shown in Figure 2, when drive roll 100 rotations, the material at roller 100 middle parts of having the initiative presses P1 to disperse to drive roll 100 both sides, and handle in drive roll 100 and backgauge sheet 310, the material of 320 inboards is pressed P2, P3 but can only an outside direction disperse, so just cause slip 600 at drive roll 100 mid portions and backgauge sheet 310, the pulp density of 320 liang of inside parts is unequal, the concentration of two side portions is greater than the pulp density of drive roll 100 mid portions, and the slip of the dual-side that its last result who is coated with is pole piece is thicker; Secondly the mode of this direct hopper feed also exists slip to precipitate (because existing slurry all is the solid powder aqueous solution) easily, and the agitating mode of this hopper stirs in hopper about 300 back and forth for using stirring rod, and its effect is extremely undesirable; Moreover, do not adhered to clean siccative by back flow roll from what drive roll 100 was taken back exactly, entering hopper 300 again can not stir evenly in time, also influences pulp density, thereby influences the quality of pole piece.
Thick inaccurate, uneven in order to solve above-mentioned traditional existing material of clearance-type coating machine head, it is thick to start, hangover is long, pole piece both sides rim charge is thick big, and hopper stirs the many problems of storage such as undesirable, people have invented a kind of extrusion coater head, as shown in Figure 3, it is that a direct side at back flow roll 400 is provided with extruding jet 110, described extruding jet 110 comprises feed slurry inlet 111, slurry circulation outlet 112 and slip nozzle 113 export 112 inlet amounies and load by control feed slurry inlet 111 with slurry circulation, thus the material spray amount of control slip nozzle 113.This coating machine head, it is thick inaccurate to overcome the existing material of clearance-type coating machine head effectively, uneven, it is thick to start, hangover is long, pole piece both sides rim charge is thick big, and hopper stirs the many problems of storage such as undesirable, but extrusion coater is very high to the requirement of slip, must be with the granularity of slip, concentration and decentralization are strict controlled in the critical field, otherwise the blocked problem of slip nozzle 113 will occur, therefore, this extrusion coater head generally is furnished with ten grades and disperses mechanisms, its structure and control program complexity, like this, just cause this extrusion coater head price very expensive, and domesticly also can't independently produce, the import that places one's entire reliance upon makes domestic associated batteries enterprise can not use.
Summary of the invention
In order to overcome above-mentioned problems of the prior art, the purpose of this invention is to provide the good clearance-type coating machine head of a kind of cloth evenness and accuracy.
Another object of the present invention is: provide a kind of slip controlled clearance-type coating machine head.
Technical scheme of the present invention is: a kind of clearance-type coating machine head is provided, comprise drive roll, be positioned at drive roll one side and give the hopper of drive roll material loading, be positioned on the drive roll the last edge of a knife of axially arranging in the same way that is used for even cloth slip with drive roll, back flow roll for delivery of pole piece, and drive the reciprocating drive unit that back flow roll contacts with the drive roll gap, the described edge of a knife of going up is the board-like edge of a knife of going up, the described board-like edge of a knife of going up comprises a stereo structure hanging body, bottom surface at described stereo structure hanging body is provided with template blade, and the coating line of the bottom surface of described template blade and coating machine head is in same plane.
As improvement of the present invention, be provided with controlled secondary cutter at the lateral surface of described stereo structure hanging body, when described secondary cutter descended, its auxiliary-blade contacted with the drive roll surface, the coating of cut-out slurry on drive roll.
As to further improvement of the present invention, described secondary cutter be by control chip by preset program, drive by performer.
As to further improvement of the present invention, described performer is cylinder or oil cylinder.
As to further improvement of the present invention, be provided with the fine setting screw mandrel at the upper bottom surface of described stereo structure hanging body, the lower end of described fine setting screw mandrel withstands on the upper bottom surface of described template blade.
As to further improvement of the present invention, described fine setting screw mandrel is three at least, vertically is arranged on the upper bottom surface of stereo structure hanging body.
As to further improvement of the present invention, described hopper is arranged on the below of a relative skew back with described back flow roll of described drive roll, is provided with material roller in described hopper, described material roller and the described drive roll and tangent gone up.
As to further improvement of the present invention, describedly go up the Down Highway of material roller and the inner bottom surface of hopper almost is close to.
As to further improvement of the present invention, the have the initiative oblique below of roller of described back flow roll, the direct of travel of described pole piece is for advancing obliquely upward, the angle α of the direct of travel of pole piece and horizontal plane greater than 0 degree smaller or equal to 15 degree; The lifting direction of described lifting drive driving back flow roll is vertical with the direct of travel of described pole piece.
As to further improvement of the present invention, the thickness of the described board-like template blade that goes up the edge of a knife more than or equal to 0.1mm smaller or equal to 2mm.
The invention has the beneficial effects as follows:
1, owing to adopted dull and stereotyped upper slitter mouth structure, can obviously improve uniformity and the accuracy of plate coating thickness, also not be subjected to the restriction of the house height of infield; The width-adjustable of dull and stereotyped cutter can be eliminated buildup material pressure between the angle; The board-like edge of a knife of going up has easy to processly than the edge of a knife on the comma formula, and regulate also advantage easily.
2, going up the material roller rotary speed can freely control, last material roller rotary speed control material loading amount; Last material roller shifts material loading, drive roll curved surface material loading amount uniformity consistency; The drive roll slip becomes free state, and unstressed release guarantees that thickness is more uniform and stable; And last material roller has good stirring action, can prevent that slip from depositing in hopper, and siccative is to the influence of pole piece.
3, back flow roll is arranged on the oblique below of drive roll, and pole piece just advances obliquely, and lifting drive to drive the lifting direction of back flow roll vertical with the direct of travel of described pole piece.Use pole piece always to have a dividing potential drop to be pressed on the third wheel like this, the two edges that make pole piece are tight obedient third wheel all the time, and therefore, the two edges of pole piece just can not be wrinkling.
Description of drawings
Fig. 1 is the planar structure schematic diagram of a kind of embodiment of previous clearance-type coating machine head.
Fig. 2 is the planar structure schematic diagram at another visual angle of hopper among Fig. 1.
Fig. 3 is the planar structure schematic diagram of a kind of embodiment of previous extrusion coater head.
Fig. 4 is the planar structure schematic diagram of an embodiment of the present invention.
Fig. 5 is that drive roll and back flow roll do not have the structural representation that material closes roller.
Fig. 6 is the structural representation that drive roll and back flow roll buildup are shared.
The specific embodiment
See also Fig. 4, what Fig. 4 disclosed is a kind of clearance-type coating machine head, comprise drive roll 1, be positioned at drive roll 1 one sides and give the hopper 2 of drive roll 1 material loading, be positioned on the drive roll 1 the last edge of a knife of axially arranging in the same way that is used for even cloth slip 6 with drive roll 1, back flow roll 4 for delivery of pole piece 7, and drive the reciprocating drive unit that back flow roll 4 contacts with drive roll 1 gap, the described edge of a knife of going up is the board-like edge of a knife 3 of going up, the described board-like edge of a knife 3 of going up comprises a stereo structure hanging body 31, bottom surface 311 at described stereo structure hanging body 31 is provided with template blade 32, and the bottom surface 321 of described template blade 32 and the coating line 8 of coating machine head are in same plane; Adopt template blade 32 and allow the coating line 8 of bottom surface 321 and coating machine head of template blade 32 in same plane, like this, template blade 32 is freely at the fore-and-aft direction of head, (edge of a knife diameter is too big on the comma formula can not to be subjected to house floor height restriction, just can be subjected to house floor height restriction), the width of template blade 32 can be specifically designs according to the diameter of drive roll 1, the width adjusting of template blade 32 is few as much as possible to the buildup that is positioned on the coating line in the slip that drive roll 1 is brought up, and from coating clearance as much as possible away from, so, what influence is buildup almost do not have to the thickness of pole piece, this be on the traditional comma formula edge of a knife can't realize.Among the present invention, upper bottom surface 313 at described stereo structure hanging body 31 is provided with fine setting screw mandrel 314, the lower end of described fine setting screw mandrel 314 withstands on the upper bottom surface of described template blade 32, and in the present embodiment, described fine setting screw mandrel 314 is three at least, vertically is arranged on the upper bottom surface 313 of stereo structure hanging body 31, like this, can realize finely tuning the coating clearance of the left, center, right of template blade, can be very like a cork the bottom surface of template blade 32 be adjusted to curved surface, reach the fine setting to coating clearance.In the present embodiment, the thickness of the described board-like template blade 32 that goes up the edge of a knife 3 more than or equal to 0.1mm smaller or equal to 2mm.
Among the present invention, described hopper 2 is arranged on the below of a relative skew back with described back flow roll of described drive roll 1, is provided with material roller 5 in described hopper 2, described material roller 5 and the described drive roll 1 and tangent gone up; And the described Down Highway 51 of going up material roller 5 almost is close to the inner bottom surface 21 of hopper 2.The hopper 2 of this structure can solve three problems, and the one, by the slurry transmission of last material roller 5, slurry can be overcome to the lateral pressure of the inboard of striker plate, thereby the thick problem of pole piece 7 both sides material can be overcome; The 2nd, because the described Down Highway 51 of going up material roller 5 almost is close to the inner bottom surface 21 of hopper 2, when last material roller 5 rotates, can stir slurry 6 well, can not use slurry 6 to be deposited on the bottom of hopper 2 yet; The 3rd, if having on the drive roll minute quantity be not coated with clean siccative 61 with back flow roll 4 time, also can enter hopper 2 after, under the effect of last material roller 5, pulverized fully, and mixed with slip 6.
Among the present invention, the have the initiative oblique below of roller 1 of described back flow roll 4, the direct of travel of described pole piece 7 is for advancing obliquely upward, the direct of travel of pole piece 7 and the angle of horizontal plane greater than 0 degree smaller or equal to 15 degree; The lifting direction 9 of described lifting drive driving back flow roll 4 is vertical with the direct of travel of described pole piece 7.Use pole piece 7 always to have a dividing potential drop to be pressed on the third wheel 11 like this, the two edges that make pole piece 7 are tight obedient third wheel 11 all the time, and therefore, the two edges of pole piece 7 just can not be wrinkling.
Among the present invention, be provided with secondary cutter 33 by the control of performer 34 at the lateral surface 312 of described stereo structure hanging body 31, when described secondary cutter 33 descends, the blade 315 of its secondary cutter 33 contacts with drive roll 1 surface, cut off the coating of slurry 6 on drive roll 1, when described secondary cutter 33 rose, the blade 315 of its secondary cutter 33 broke away from drive roll 1 surface, allows the normal coating of slurry 6 on drive roll 1.And described secondary cutter 33 be by control chip by preset program, drive by performer 34; Described performer 34 can be cylinder or oil cylinder, like this, by predefined program, control the lifting time of secondary cutter 33 accurately, make it at the interval 11 of drive roll 1 formation, just in time the roller that closes with back flow roll 4 is in nothing material contact condition, can solve the problem (referring to Fig. 5) of " it is thick to start " like this.
The applicant reserves a part of prolongation amount 12 in the interval 11 that drive roll 1 forms, after back flow roll 4 leaves drive roll 1, the buildup 71 that forms between two rollers just can be coated in the prolongation amount 12, has solved the long problem (referring to Fig. 6) of hangover of existing clearance-type coating machine head.