CN102350988A - Automobile vacuum tube assembly with built-in one-way valve - Google Patents
Automobile vacuum tube assembly with built-in one-way valve Download PDFInfo
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- CN102350988A CN102350988A CN2011102167161A CN201110216716A CN102350988A CN 102350988 A CN102350988 A CN 102350988A CN 2011102167161 A CN2011102167161 A CN 2011102167161A CN 201110216716 A CN201110216716 A CN 201110216716A CN 102350988 A CN102350988 A CN 102350988A
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- vacuum
- check valve
- way valve
- assembly
- tube assembly
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Abstract
The invention relates to an automobile vacuum tube assembly with a built-in one-way valve. A plastic cylindrical one-way valve is arranged in the tube assembly in the required direction; the tube assembly is directly connected with a vacuum booster; and the plastic one-way valve (2) is arranged in a rubber hose (1), and the vacuum tube assembly with the one-way valve is inserted into a connection port of the vacuum booster (3). The tube assembly can transmit gas in one direction; the size of a cylinder of the one-way valve is in interference fit with the internal diameter of a vacuum hose; and the price of the plastic one-way valve in China is about 3 yuan, the price of the plastic one-way valve in foreign countries is about 6 yuan, and the price of a metal one-way valve is more than 10 yuan, so that the cost of the tube assembly is reduced. The vacuum tube assembly with the built-in one-way valve is convenient to install, and efficiency is improved by over 70 percent when the vacuum tube assembly is in assembly connection with the vacuum booster.
Description
Technical field
The present invention relates to automotive hose function design field, particularly a kind of vacuum automobile pipe pipeline assembly with built-in check valve.
Background technology
The power that acts in the braking automobile process on the brake facing need be produced by the force urges hydraulic actuating cylinder that the auxiliary people's pin of vacuum booster applies.The vacuum of vacuum booster is taken from the air system of driving engine, is connected to vacuum booster by vacuum lamp.People do not hope that the engine stop working brake is just malfunctioning, so the function of automatic maintenance vacuum state should be arranged in this system.Early stage design is at the interface of vacuum booster and vacuum lamp a check valve to be installed, and this check valve can realize that gas unidirectional circulates to the driving engine direction.When engine operation, one-way valve opens, gas gets into air system by vacuum booster, is vacuum state in the vacuum booster; When engine stop working, closed check valve, gas can not oppositely get into vacuum booster from air system, and the vacuum state that is about in the servo-unit keeps.Reached and keep in any case being the effect of vacuum state in the vacuum booster, for brake facing provides stable brake weight.Yet the check valve of the vacuum booster that uses is because will be installed on the servo-unit metal shell at present; As shown in Figure 1; Material and connectivity to check valve have all proposed exacting requirements, and the first, the metal shell of check valve is threaded with the vacuum booster housing need do encapsulation process; The second, quality is heavy, complex manufacturing technology, and waste is serious.
Summary of the invention
The present invention is used to solve above-mentioned prior art problem and provides a kind of functional identical with original design, and is simple in structure, production efficiency is high, cooperate to be easy to the pipeline assembly.
Vacuum lamp assembly of the present invention solves through following technical scheme:
A kind of vacuum automobile pipe pipeline assembly of the present invention with built-in check valve; The check valve of plastic cylinder shape has been installed in its inside of pipeline assembly, and check valve is that on request direction is installed in pipeline, and this pipeline assembly directly is connected with vacuum booster.
The pipeline assembly of check valve of the present invention in pipeline can be realized the one-way of air-flow, and air-flow can only flow to the other end through check valve from an end of regulation, but can not circulate by reversing sense, keeps the vacuum state of vacuum booster.
As shown in Figure 2, One-way Plastic Valves (2) is assembled in the rubber tube (1), the vacuum line assembly that will assemble check valve then is inserted in the communication port place of vacuum booster (3), and this pipeline assembly has air-transmitting one-way; Check valve cylinder dimensions and vacuum hose internal diameter size are interference fit.
The check valve of plastic cylinder shape has been installed in its inside of pipeline assembly of the present invention, and check valve is that on request direction is installed in pipeline, and this pipeline assembly directly is connected with vacuum booster, and encapsulation process need not done in the junction.
The pipeline assembly of check valve in the pipeline characteristic for the one-way flow that realizes air-flow has been installed, has been printed on the air flow line sign in pipeline assembly outside, avoided plastic cylinder shape check valve counter adorn the back air-flow can not one-way flow.
The present invention is simple in structure, be easy to realize, because this pipeline assembly is positioned at the automotive engine brake system, belongs to safety member, so the pipeline performance need satisfies the GB/T16897 standard-required.Vacuum lamp internal diameter size specification limit is 7.5mm~10mm, as long as plastic cylinder shape check valve meets the requirements, at home and abroad manufacturer production can use.
Description of drawings
Fig. 1: former connection structure scheme drawing;
Fig. 2: structural representation of the present invention;
Fig. 3: vacuum line assembly outer gas stream circulating direction sign scheme drawing of the present invention and installation plastic cylinder shape check valve process pipeline scheme drawing.
The specific embodiment
Embodiment 1:
Like Fig. 2, shown in 3, One-way Plastic Valves (2) is assembled in the rubber tube (1), the vacuum line assembly that will assemble check valve then is inserted in the communication port place of vacuum booster (3), and this pipeline assembly has air-transmitting one-way.
1, selecting specification is 8.7 ± 0.3mm * 17.0 ± 0.5mm vacuum hose;
2, selecting the cylinder external diameter is 11.2mm, and the boss external diameter is the plastic cylinder shape check valve of 11.8mm, and check valve cylinder dimensions and vacuum hose internal diameter size are interference fit;
3, according to the outside direction of printing the air-flow sign of flexible pipe with the check valve assembly tool with pack into the middle part of about vacuum body of check valve;
4, the vacuum hose assembly that will have the One-way Plastic Valves interface that is inserted in vacuum booster gets final product.
Embodiment 2:
Like Fig. 2, shown in 3, One-way Plastic Valves (2) is assembled in the rubber tube (1), the vacuum line assembly that will assemble check valve then is inserted in the communication port place of vacuum booster (3), and this pipeline assembly has air-transmitting one-way.
1, selecting specification is 9.5 ± 0.5mm * 19.5 ± 1mm vacuum hose;
2, selecting the cylinder external diameter is 11.2mm, and the boss external diameter is the plastic cylinder shape check valve that the Japanese Bosch of 11.8mm is produced, and check valve cylinder dimensions and vacuum hose internal diameter size are interference fit;
3, according to the outside direction of printing the air-flow sign of flexible pipe with the check valve assembly tool with pack into the middle part of about vacuum body of check valve;
4, the vacuum hose assembly that will have the One-way Plastic Valves interface that is inserted in vacuum booster gets final product.
Embodiment 3:
Like Fig. 2, shown in 3, One-way Plastic Valves (2) is assembled in the rubber tube (1), the vacuum line assembly that will assemble check valve then is inserted in the communication port place of vacuum booster (3), and this pipeline assembly has air-transmitting one-way.
1, selecting specification is 8+0.2/-0.5mm * 15.5 ± 0.5mm vacuum hose;
2, selecting the cylinder external diameter is 11.2mm, and the boss external diameter is the plastic cylinder shape check valve of the Tianjin heavy breathing day product of rubber and plastic Co., Ltd production of 11.8mm, and check valve cylinder dimensions and vacuum hose internal diameter size are interference fit;
3, according to the outside direction of printing the air-flow sign of flexible pipe with the check valve assembly tool with pack into the middle part of about vacuum body of check valve;
4, the vacuum hose assembly that will have the One-way Plastic Valves interface that is inserted in vacuum booster gets final product.
A kind of vacuum lamp assembly with built-in check valve of the present invention, the interface position that the rubber body of assembly end directly is inserted in vacuum booster gets final product (Fig. 2).Former connection need be assembled in the metal check valve vacuum hose end, the other end screw thread place of check valve and be threaded (Fig. 1) of vacuum booster, and encapsulation process need be done, about 15 seconds of processing time in the threaded connection place.The present invention has removed the encapsulation process step that the virgin metal check valve is threaded with vacuum booster from.The check-valve body material that the present invention is assembled in the body is plastics; The shell material of former check valve is a metal, and the price of domestic One-way Plastic Valves is about 3 yuan, and the price of external One-way Plastic Valves is about 6 yuan; And the price of metal check valve has reduced the cost of pipeline assembly more than 10 yuan.The built-in check valve vacuum line of band of the present invention assembly is easy for installation, is connected time raising effect more than 70% doing assembling with vacuum booster.
Claims (4)
1. vacuum automobile pipe pipeline assembly with built-in check valve; It is characterized in that its inside of pipeline assembly installed the check valve of plastic cylinder shape, and check valve is that on request direction is installed in pipeline, this pipeline assembly directly is connected with vacuum booster.
2. a kind of vacuum automobile pipe pipeline assembly as claimed in claim 1 with built-in check valve; It is characterized in that the pipeline assembly of check valve in pipeline can realize the one-way of air-flow; Air-flow can only flow to the other end through check valve from an end of regulation; But can not circulate by reversing sense, keep the vacuum state of vacuum booster.
3. a kind of vacuum automobile pipe pipeline assembly as claimed in claim 1 with built-in check valve; It is characterized in that One-way Plastic Valves (2) is assembled in the rubber tube (1); The vacuum line assembly that will assemble check valve then is inserted in the communication port place of vacuum booster (3), and this pipeline assembly has air-transmitting one-way; Check valve cylinder dimensions and vacuum hose internal diameter size are interference fit.
4. a kind of vacuum automobile pipe pipeline assembly with built-in check valve as claimed in claim 1 is characterized in that vacuum lamp internal diameter size specification limit is 7.5mm~10mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011102167161A CN102350988A (en) | 2011-07-29 | 2011-07-29 | Automobile vacuum tube assembly with built-in one-way valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011102167161A CN102350988A (en) | 2011-07-29 | 2011-07-29 | Automobile vacuum tube assembly with built-in one-way valve |
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CN102350988A true CN102350988A (en) | 2012-02-15 |
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CN2011102167161A Pending CN102350988A (en) | 2011-07-29 | 2011-07-29 | Automobile vacuum tube assembly with built-in one-way valve |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4195661A (en) * | 1977-06-30 | 1980-04-01 | Nissin Kogyo Kabushikia Kaisha | Vacuum type servometer for vehicle use |
US4295412A (en) * | 1978-12-19 | 1981-10-20 | Nissin Kogyo Kabushiki Kaisha | Hose with a one-way valve for a vacuum operated servomotor |
CN201380847Y (en) * | 2009-04-07 | 2010-01-13 | 武汉元丰汽车电控系统有限公司 | Hydraulic execution unit of automobile electronic stability program |
-
2011
- 2011-07-29 CN CN2011102167161A patent/CN102350988A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4195661A (en) * | 1977-06-30 | 1980-04-01 | Nissin Kogyo Kabushikia Kaisha | Vacuum type servometer for vehicle use |
US4295412A (en) * | 1978-12-19 | 1981-10-20 | Nissin Kogyo Kabushiki Kaisha | Hose with a one-way valve for a vacuum operated servomotor |
CN201380847Y (en) * | 2009-04-07 | 2010-01-13 | 武汉元丰汽车电控系统有限公司 | Hydraulic execution unit of automobile electronic stability program |
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Application publication date: 20120215 |