CN102350636B - Full automatic processing equipment for groove protector - Google Patents
Full automatic processing equipment for groove protector Download PDFInfo
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- CN102350636B CN102350636B CN 201110280714 CN201110280714A CN102350636B CN 102350636 B CN102350636 B CN 102350636B CN 201110280714 CN201110280714 CN 201110280714 CN 201110280714 A CN201110280714 A CN 201110280714A CN 102350636 B CN102350636 B CN 102350636B
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Abstract
The invention discloses full automatic processing equipment for a groove protector. The full automatic processing equipment comprises a feeding device, a forming device and a power control device. A raw material is conveyed to a feed port of the forming device from a discharge port of the feeding device, and an output end of the power control device is connected with a power input end of the forming device. With the feeding device, the forming device and the power control device, the coiled steel strips are rolled into straight steel strips by the feeding device, and then the straight steel strips are rolled and sheared into a pipe end groove protector of a pipe fitting product by the forming device, so the pipe end groove protectors of various types of pipe fitting products can be quickly processed with high efficiency and low loss, the problem of low product consistency is solved, and the automatic manufacturing of the pipe end groove protectors of the pipe fitting products is realized.
Description
Technical field
The present invention relates to a kind of process equipment, relate in particular to a kind of full-automatic groove protector process equipment.
Background technology
At present, fast development along with industries such as oil, chemical industry, heating, water supply, the laying of oil transportation in all parts of the country, gas transmission, heating, water supply line is also more and more, the market demand of pipe fitting product increases day by day, the pipeline industry has also had development fast thereupon, various models, the pipe fitting product of all size pours in market.In order high-qualityly to carry out the pipe fitting welding in work progress, the pipe fitting product needs to carry out groove processing before dispatching from the factory.And pipe fitting product pipe end groove place in shipment phenomenon of colliding with easily influences the carrying out of follow-up welding job.For fear of cause damage in long-distance transport, before product export, pipe fitting product groove place all is equipped with the port protection device.Because port protection device profile is simple, many producers adopt to make by hand or simple tool is auxiliary etc. that mode is made, and do not have the professional manufacturing equipment of automation, cause production efficiency low, and waste of material is serious, and homogeneity of product is low, and product appearance is coarse.
Summary of the invention
The purpose of this invention is to provide a kind of full-automatic groove protector process equipment, can high efficiency, the pipe fitting product pipe end groove protector of the various models of low-loss rapid processing, overcome the low problem of homogeneity of product.
The present invention adopts following technical proposals:
A kind of full-automatic groove protector process equipment; comprise feed arrangement, shaped device and power control unit; raw material are transported to the charging aperture of shaped device from the discharging opening of feed arrangement, and the clutch end of power control unit connects the power intake of shaped device.
Described feed arrangement comprises the charging support that steel plate is made, and the both sides of charging support are equipped with side plate, and a plurality of charging rollers are installed between the side plate.
Described shaped device comprises shaping mechanism, reshaping device and the cutting mechanism that is successively set on the same moulding support.
Described shaping mechanism comprises the shaping roller side plate that is installed in moulding support both sides, two shaping roller side plate charging aperture direction horizontal fixed have supporting plate, be symmetrically arranged with backing plate on the supporting plate, backing plate flexibly connects by regulating leading screw and supporting plate, be symmetrically arranged with a plurality of troughing rollers on the backing plate, two shaping roller side plates middle part is provided with many groups by the moulding rolling mechanism that the shaping roller of upper and lower settings constitutes, and is provided with flange body between the last two composing type rolling mechanisms.
Described reshaping device comprises the shaping side plate that is installed in moulding support both sides, is provided with many groups between two shaping side plates by the shaping rolling mechanism that the shaping roller of upper and lower settings constitutes, and is provided with flanging and restriking mechanism between last two groups of shaping rolling mechanisms.
Described cutting mechanism comprises the adjusting support that is arranged on moulding support discharge port end, regulates on the support and is connected with the cutting mechanism base plate, and the cutting mechanism base plate is provided with shears hydraulic press and scissors anchor clamps, shears hydraulic press and is provided with scissors.
Described power control unit comprises console, hydraulic power unit and motor power device, console control connection hydraulic power unit and motor power device, the clutch end of hydraulic power unit connects the power intake of cutting mechanism, and the clutch end of motor power device connects the power intake of shaping mechanism and reshaping device.
Described hydraulic power unit comprises hydraulic cylinder and the drive hydraulic motor that is arranged on the hydraulic cylinder, and the control signal output of console connects the control signal input of drive hydraulic motor, and the output of drive hydraulic motor connects the input of shearing hydraulic press.
Described motor power device comprises electric machine support and the protective cover that is installed on the moulding support, and motor is arranged on the electric machine support, is provided with gear drive in the protective cover, and the control signal output of console connects the control signal input of motor.
The present invention is by arranging feed arrangement, shaped device and power control unit; become straight steel band after making the rolling steel band by the feed arrangement roll extrusion; again straight steel band is trimmed to pipe fitting product pipe end groove protector by the shaped device roll extrusion; can high efficiency, the pipe fitting product pipe end groove protector of the various models of low-loss rapid processing; overcome the low problem of homogeneity of product, realized the automated manufacturing of pipe fitting product pipe end groove protector.
Description of drawings
Fig. 1 is the front view of feed arrangement among the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the front view of shaped device among the present invention;
Fig. 4 is the vertical view of Fig. 3;
Fig. 5 is the front view of hydraulic cylinder in the power control unit of the present invention and drive hydraulic motor;
Fig. 6 is the vertical view of Fig. 5;
Fig. 7 is the front view of console among the present invention;
Fig. 8 is the vertical view of Fig. 7.
The specific embodiment
Extremely shown in Figure 8 as Fig. 1, the present invention includes feed arrangement, shaped device and power control unit, feed arrangement comprises the charging support 1 that steel plate is made, the both sides of charging support 1 are equipped with side plate 2, a plurality of charging rollers 3 are installed between the side plate 2, the rolling steel band is handled through feed arrangement can tentatively be pressed into straight steel band, further processes processing through follow-up equipment again.
Shaped device comprises shaping mechanism, reshaping device and the cutting mechanism that is successively set on the same moulding support 4, also being provided with motor control mechanism on the moulding support 4. shaping mechanism comprises the shaping roller side plate 5 that is installed in moulding support 4 both sides, two shaping roller side plate 5 charging aperture direction horizontal fixed have supporting plate 6, be symmetrically arranged with backing plate 7 on the supporting plate 6, backing plate 7 flexibly connects with supporting plate 6 by regulating leading screw 8, and backing plate 7 can move forward and backward the distance of regulating between two backing plates 7 under the control that regulate leading screw 8.Be symmetrically arranged with 9, two shaping roller side plate 5 middle parts of a plurality of troughing rollers on the backing plate 7 and be provided with the moulding rolling mechanism that many groups are made of the shaping roller of upper and lower settings.In the present embodiment, shaping roller 10 and 11, shaping roller 12 and 13, shaping roller 14 and 15, shaping roller 17 and 18 are installed up and down respectively and are constituted the first, second, third and the 4th moulding rolling mechanism, be provided with flange body 16 between the third and fourth moulding rolling mechanism, straight steel band can be pressed into the flange of different angles.Reshaping device comprises the shaping side plate 22 that is installed in moulding support 4 both sides; be provided with the shaping rolling mechanism that many groups are made of the shaping roller of upper and lower settings between two shaping side plates 22; in the present embodiment; shaping roller 23 and 24, shaping roller 26 and 27 are installed up and down respectively and are constituted the first and second shaping rolling mechanisms; be provided with flanging and restriking mechanism 25 between the first and second shaping rolling mechanisms, whole reshaping device plays the effect of meticulous shaping to groove protector product.Cutting mechanism comprises the adjusting support 32 that is arranged on moulding support 4 discharge port ends, regulate on the support 32 and be connected with cutting mechanism base plate 28, cutting mechanism base plate 28 is provided with shears hydraulic press 29 and scissors anchor clamps 30, shear hydraulic press 29 and be provided with scissors 31,30 pairs of scissors 31 of scissors anchor clamps are fixed.
Power control unit comprises console 33, hydraulic power unit and motor power device, hydraulic power unit comprises hydraulic cylinder 34 and the drive hydraulic motor 35 that is arranged on the hydraulic cylinder 34, the control signal output of console 33 connects the control signal input of drive hydraulic motor 35, and the output of drive hydraulic motor 35 connects the input of shearing hydraulic press 29; The motor power device comprises by screw and is installed in electric machine support 19 and protective cover 21 on the moulding support 4; motor 20 is arranged on the electric machine support 19; be provided with gear drive in the protective cover 21; console 33 signal output parts processed connect the control signal input of motor 20, and driven gear transmission device control moulding rolling mill structure and shaping rolling mechanism turn round during motor 20 runnings.
The course of work of the present invention is: the rolling steel band is delivered to shaping mechanism from two side plates of feed arrangement, 2 middle passing, because driven gear transmission device control moulding rolling mill structure and shaping rolling mechanism turn round during motor 20 runnings, are distracted into the coil band and move forward.Become straight steel band after 3 roll extrusion of rolling steel band process charging roller, straight steel band is in same horizontal plane through shaping mechanism troughing roller 9 laggard one-step shapings and with shaping mechanism shaping roller 10 and 11, the left-right deviation phenomenon do not occur to guarantee straight steel band in the shaping process.Straight steel band is smooth by further roll extrusion when the first group of rolling mechanism that forms through shaping mechanism shaping roller 10 and 11, one side of straight steel band is become certain moulding angle by preliminary pressure rolling during second group of rolling mechanism forming through shaping mechanism shaping roller 12 and 13, further moulding during the 3rd group of rolling mechanism forming through shaping mechanism shaping roller 14 and 15 again, during through flange body 16, straight steel band flange basic forming is through entering reshaping device after shaping mechanism shaping roller 17 and 18 the 4th group of rolling mechanism roll extrusion of forming.The shaping rolling mechanism that is made up of shaping roller 23 and 24,26 and 27 is the important assurance that guarantees groove protector product design and dimensional uniformity; product directly is sent to cutting mechanism through after the meticulous shaping, shears final formation groove protector finished product by the straight steel band of shearing 31 pairs of moulding of hydraulic press 29 drive scissors.In entire equipment work, console 33 control drive hydraulic motors 35 provide power for shearing hydraulic press 29, and console 33 control motors 20 turn round by gear drive control moulding rolling mill structure and shaping rolling mechanism simultaneously.
Claims (6)
1. full-automatic groove protector process equipment, it is characterized in that: comprise feed arrangement, shaped device and power control unit, raw material are transported to the charging aperture of shaped device from the discharging opening of feed arrangement, and the clutch end of power control unit connects the power intake of shaped device; Described feed arrangement comprises the charging support that steel plate is made, and the both sides of charging support are equipped with side plate, and a plurality of charging rollers are installed between the side plate; Described shaped device comprises shaping mechanism, reshaping device and the cutting mechanism that is successively set on the same moulding support; Described shaping mechanism comprises the shaping roller side plate that is installed in moulding support both sides, two shaping roller side plate charging aperture direction horizontal fixed have supporting plate, be symmetrically arranged with backing plate on the supporting plate, backing plate flexibly connects by regulating leading screw and supporting plate, be symmetrically arranged with a plurality of troughing rollers on the backing plate, two shaping roller side plates middle part is provided with many groups by the moulding rolling mechanism that the shaping roller of upper and lower settings constitutes, and is provided with flange body between the last two composing type rolling mechanisms.
2. full-automatic groove protector process equipment according to claim 1; it is characterized in that: described reshaping device comprises the shaping side plate that is installed in moulding support both sides; be provided with many groups between two shaping side plates by the shaping rolling mechanism that the shaping roller of upper and lower settings constitutes, be provided with flanging and restriking mechanism between last two groups of shaping rolling mechanisms.
3. full-automatic groove protector process equipment according to claim 2; it is characterized in that: described cutting mechanism comprises the adjusting support that is arranged on moulding support discharge port end; regulate on the support and be connected with the cutting mechanism base plate; the cutting mechanism base plate is provided with shears hydraulic press and scissors anchor clamps, shears hydraulic press and is provided with scissors.
4. full-automatic groove protector process equipment according to claim 3; it is characterized in that: described power control unit comprises console, hydraulic power unit and motor power device; console control connection hydraulic power unit and motor power device; the clutch end of hydraulic power unit connects the power intake of cutting mechanism, and the clutch end of motor power device connects the power intake of shaping mechanism and reshaping device.
5. full-automatic groove protector process equipment according to claim 4; it is characterized in that: described hydraulic power unit comprises hydraulic cylinder and the drive hydraulic motor that is arranged on the hydraulic cylinder; the control signal output of console connects the control signal input of drive hydraulic motor, and the output of drive hydraulic motor connects the input of shearing hydraulic press.
6. full-automatic groove protector process equipment according to claim 5; it is characterized in that: described motor power device comprises electric machine support and the protective cover that is installed on the moulding support; motor is arranged on the electric machine support; be provided with gear drive in the protective cover, the control signal output of console connects the control signal input of motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110280714 CN102350636B (en) | 2011-09-21 | 2011-09-21 | Full automatic processing equipment for groove protector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110280714 CN102350636B (en) | 2011-09-21 | 2011-09-21 | Full automatic processing equipment for groove protector |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102350636A CN102350636A (en) | 2012-02-15 |
| CN102350636B true CN102350636B (en) | 2013-07-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110280714 Active CN102350636B (en) | 2011-09-21 | 2011-09-21 | Full automatic processing equipment for groove protector |
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| CN (1) | CN102350636B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2808409Y (en) * | 2005-08-11 | 2006-08-23 | 住友金属工业株式会社 | Pipe end protection piece producing/mounting device |
| CN201500858U (en) * | 2009-08-17 | 2010-06-09 | 上海宝冶建设有限公司 | Casing welding groove protective device |
| CN202240445U (en) * | 2011-09-21 | 2012-05-30 | 郑州万达管件制造有限公司 | Full-automatic groove protector processing equipment |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6254650A (en) * | 1985-09-03 | 1987-03-10 | Katsushi Tanaka | Automatic processing machine for household material |
| JPH0732235A (en) * | 1993-07-16 | 1995-02-03 | Sumitomo Metal Ind Ltd | Fitting method of pipe end protection tool and fitting equipment thereof |
-
2011
- 2011-09-21 CN CN 201110280714 patent/CN102350636B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2808409Y (en) * | 2005-08-11 | 2006-08-23 | 住友金属工业株式会社 | Pipe end protection piece producing/mounting device |
| CN201500858U (en) * | 2009-08-17 | 2010-06-09 | 上海宝冶建设有限公司 | Casing welding groove protective device |
| CN202240445U (en) * | 2011-09-21 | 2012-05-30 | 郑州万达管件制造有限公司 | Full-automatic groove protector processing equipment |
Non-Patent Citations (2)
| Title |
|---|
| JP昭62-54650A 1987.03.10 |
| JP特开平7-32235A 1995.02.03 |
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| Publication number | Publication date |
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| CN102350636A (en) | 2012-02-15 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: ZHENGZHOU WANDA HEAVY INDUSTRIES CO., LTD. Free format text: FORMER NAME: ZHENGZHOU WANDA PIPE FITTING MANUFACTURING CO., LTD. |
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| CP01 | Change in the name or title of a patent holder |
Address after: 451161 Henan city of Zhengzhou province Xingang air port Avenue North Patentee after: Zhengzhou Wanda's heavy industry limited company Address before: 451161 Henan city of Zhengzhou province Xingang air port Avenue North Patentee before: Zhengzhou Wanda Pipe Fitting Manufacturing Co., Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Full automatic processing equipment for groove protector Effective date of registration: 20180621 Granted publication date: 20130710 Pledgee: Bank of Zhengzhou, Longhai branch, Limited by Share Ltd Pledgor: Zhengzhou Wanda's heavy industry limited company Registration number: 2018990000469 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20190819 Granted publication date: 20130710 Pledgee: Bank of Zhengzhou, Longhai branch, Limited by Share Ltd Pledgor: Zhengzhou Wanda's heavy industry limited company Registration number: 2018990000469 |