CN102347581B - Heat treatment process for jack of electric connector - Google Patents
Heat treatment process for jack of electric connector Download PDFInfo
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- CN102347581B CN102347581B CN 201110275021 CN201110275021A CN102347581B CN 102347581 B CN102347581 B CN 102347581B CN 201110275021 CN201110275021 CN 201110275021 CN 201110275021 A CN201110275021 A CN 201110275021A CN 102347581 B CN102347581 B CN 102347581B
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Abstract
The invention discloses a heat treatment process for a jack of an electric connector, which comprises the following steps that: a special opening-shrinking tool is adopted to carry out hole-shrinking on the jack; after the furnace temperature for heat treating reaches 290+/-10 DEG C, the opening-shrinking tool and the embedded jack are fed into a furnace to be subjected to heat treatment; after the furnace temperature rises to 290+/-10 DEG C again, timing is started; and heat preservation is carried out at the furnace temperature of 290+/-10 DEG C for 3 hours, and then discharging and air cooling are carried out. According to the invention, the opening-shrinking effect of the opening part of the jack is favorable without a clearance, the jack is stressed evenly, the insertion and extraction force of the jack is no less than 2.45N, the connecting requirement of the electric connector is met, the connection is firm, the time is saved, the efficiency is high, and the signal is stable.
Description
Technical field
The present invention relates to a kind of heat treatment process for jack of electric connector, belong to electric connector heat treatment process technical field.
Background technology
Jack is one of crucial link of Radio Control System, opening has four open slots, after requiring machine work to complete, carry out heat treatment shaping by closing up after colliding, the internal stress that produces to eliminate groove mechanical processing, stable dimensions obtains good elasticity and elastic stability, satisfies the specification requirement that contact engaging and separating force is not less than 2.45N.existing jack heat-treatment processing process is: first the jack openings groove location is closed up, usually adopting the mild steel wire of Φ 0.2mm to tie up the open slot position makes four opening sheets of opening part collide, when closing up with wire binding, the closing in effect is bad, there is certain interval all the time in opening, close up inhomogeneous, different operator in addition, the tightness of tying up is different, the closing in gap is inhomogeneous, after causing the jack heat treatment shaping, contact engaging and separating force hangs down the requirement that even do not meet the specification, jack relaxes because thermal expansion causes steel wire when heat treatment shaping simultaneously, cause jack closing in position discontinuity or stressed reduce even not stressed, thereby cause the heat treatment shaping contact engaging and separating force low even unqualified.On the other hand, the stove mode that enters that jack heat treatment is at present adopted is to enter stove to temperature, owing to having larger heat loss when entering furnace operating, furnace temperature reduces rapidly, because general heat treatment temperature retention time is to begin timing when entering stove, temperature retention time is not enough again, and heat is inadequate, cause eliminating internal stress not thorough, poor dimensional stability, elastic stability is poor, and contact engaging and separating force is low, thereby affect the heat treatment shaping final mass, contact engaging and separating force does not reach the specification requirement of 2.45N.
Summary of the invention
The objective of the invention is provides a kind of electric connector jack heat-treatment processing process in order to overcome the deficiencies in the prior art, improves jack heat treatment shaping quality, satisfies electric connector and the jack contact engaging and separating force is not less than the specification requirement of 2.45N.
Technical scheme of the present invention is to adopt following steps:
1, the design specialized seaming tool closes up to the jack openings position, guarantees to close up good, stressed evenly.Seaming tool is sheet material, adopts the 45# steel making, opens 91 closing in holes, after machining and through processings of turning blue, places the preservation of 20# machine oil stand-by.One secondary frock can satisfy the heat treatment of 91 workpiece simultaneously, seaming tool should guarantee the respond well gapless of jack openings position closing in, make again each jack stressed evenly, after guaranteeing heat treatment shaping, contact engaging and separating force is not less than 2.45N, the while handled easily, save time, efficient is high, and does not damage socket surfaces.
2, Technology for Heating Processing step:
(1) first clean jack with gasoline, then clean to clean with absolute ethyl alcohol, naturally dry;
(2) jack is packed into seaming tool inserts seaming tool with the jack oral area and closes up, and must guarantee that four opening sheets of jack collide, and forms the annular of a sealing, gapless;
(3) after furnace temperature to be heated reaches 250-320 ℃, seaming tool is put into equipment for Heating Processing in the lump together with the jack of packing into heat-treats, because entering stove, jack cause temperature to reduce, treat that furnace temperature rises to again 250-320 ℃ of beginning timing, insulation is 3-4 hour under furnace temperature 250-320 ℃ condition, then take out, air cooling is to room temperature.
Heat-treatment processing process of the present invention can effectively be eliminated the jack internal stress, improves product size stability, improve elasticity and elastic stability, fully guarantee thermal treatment quality and effect, satisfy the specification requirement that contact engaging and separating force is not less than 2.45N, product is qualified to be reached more than 99%.
Beneficial effect of the present invention:
1. utilize the special closing-in frock that jack openings is partly closed up, close up good, stressed even, easy to operate, to save time, efficient is high, good springiness, contact engaging and separating force is high, is far longer than 2.45N, surpasses the technical conditions requirement;
2. improved the heat treatment holding temperature, the thermal loss when compensation enters furnace operating compensates each jack each several part temperature and reaches the even needed time, guarantees effectively to eliminate internal stress, improves product size stability, improves elasticity and elastic stability;
3. the present technique qualification rate is high, can reach 100%, reduces the human and material resources waste that causes reduction larger because doing over again, reprocessing, and greatly enhances productivity simultaneously.
Embodiment
A kind of heat treatment process for jack of electric connector of the present invention is described in further detail in conjunction with the following examples:
Embodiment 1
1, design processing special closing-in frock closes up to the jack openings position, guarantees to close up good, stressed evenly.Seaming tool is sheet material, adopts 45# steel making steel making, opens 91 closing in holes, after machining and through processings of turning blue, places the preservation of 20# machine oil stand-by.One secondary frock can satisfy the heat treatment of 91 workpiece simultaneously, and seaming tool should guarantee the respond well gapless of jack openings position closing in, makes again each jack stressed evenly;
2, first clean jack with gasoline, then clean to clean with absolute ethyl alcohol, naturally dry;
3, jack is packed into seaming tool inserts seaming tool with the jack oral area and closes up, and must guarantee that four opening sheets of jack collide, and forms the annular of a sealing, gapless;
4, after furnace temperature to be heated reaches 250-320 ℃, seaming tool is put into equipment for Heating Processing in the lump together with the jack of packing into heat-treats, because entering stove, jack cause temperature to reduce, treat that furnace temperature rises to again 250-320 ℃ of beginning timing, insulation is 3-4 hour under furnace temperature 250-320 ℃ condition, then takes out the stove air cooling to room temperature.
Heat-treatment processing process of the present invention can effectively be eliminated the jack internal stress, improves product size stability, improves elasticity and elastic stability, fully guarantees thermal treatment quality and effect, guarantees that contact engaging and separating force is not less than 2.45N, and product is qualified to be reached more than 99%.
Embodiment 2
1, by implementation column 1 design processing special closing-in frock, seaming tool sheet material adopts the 45# steel making, opens 91 closing in holes, after machining and through processings of turning blue, places the preservation of 20# machine oil stand-by.
2, first clean jack with gasoline, then clean to clean with absolute ethyl alcohol, naturally dry;
3, jack is packed into seaming tool inserts seaming tool with the jack oral area and closes up, and must guarantee that four opening sheets of jack collide, and forms the annular of a sealing, gapless;
4, after furnace temperature to be heated reaches 290 ± 10 ℃, seaming tool is put into equipment for Heating Processing in the lump together with the jack of packing into heat-treats, because entering stove, jack cause temperature to reduce, treat that furnace temperature rises to again 290 ± 10 ℃ of beginning timing, insulation is 3 hours under 290 ± 10 ℃ of conditions of furnace temperature, the air cooling of then coming out of the stove.
Heat-treatment processing process of the present invention can thoroughly be eliminated the jack internal stress, improves product size stability, improves elasticity and elastic stability, fully guarantees thermal treatment quality and effect, guarantees that contact engaging and separating force is not less than 2.15N, and product is qualified reaches 100%.
Claims (5)
1. heat treatment process for jack of electric connector is characterized in that comprising following processing step:
(1) first clean jack with gasoline, then clean to clean with absolute ethyl alcohol, naturally dry;
(2) jack is packed into seaming tool inserts seaming tool with the jack oral area and closes up, and must guarantee that four opening sheets of jack collide, and forms the annular of a sealing, gapless;
(3) after furnace temperature to be heated reaches 250-320 ℃, incorporating seaming tool into stove together with the jack one of packing into heat-treats, treat that furnace temperature rises to again 250-320 ℃ of beginning timing, insulation is 3-4 hour under furnace temperature 250-320 ℃ condition, then takes out air cooling to room temperature.
2. heat treatment process for jack of electric connector as claimed in claim 1, it is characterized in that: after heat treatment furnace temperature reaches 290 ± 10 ℃, incorporating seaming tool into stove together with the jack one of packing into heat-treats, treat that furnace temperature rises to again 290 ± 10 ℃ of beginning timing, insulation is 3 hours under 290 ± 10 ℃ of conditions of furnace temperature, then takes out air cooling to room temperature.
3. heat treatment process for jack of electric connector as claimed in claim 1, it is characterized in that: described seaming tool is sheet material, adopts the 45# steel making.
4. heat treatment process for jack of electric connector as described in claim 1 or 3 is characterized in that: described seaming tool is provided with 91 closing in holes, and a secondary frock can satisfy the heat treatment of 91 workpiece simultaneously.
5. heat treatment process for jack of electric connector as described in claim 1 or 3, it is characterized in that: described seaming tool machines by the processing of turning blue, and places 20# machine oil and preserves.
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CN 201110275021 CN102347581B (en) | 2011-09-16 | 2011-09-16 | Heat treatment process for jack of electric connector |
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CN 201110275021 CN102347581B (en) | 2011-09-16 | 2011-09-16 | Heat treatment process for jack of electric connector |
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CN102347581A CN102347581A (en) | 2012-02-08 |
CN102347581B true CN102347581B (en) | 2013-06-05 |
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Families Citing this family (4)
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CN103887682B (en) * | 2013-12-10 | 2016-05-25 | 中国电子科技集团公司第四十一研究所 | A kind of fixture and closing method of realizing the accurate centering closing in of fluting center conductor |
CN105063316B (en) * | 2015-08-06 | 2017-10-24 | 贵州航天电子科技有限公司 | A kind of heat treatment method of safety and firing mechanism bar |
CN106410569B (en) * | 2016-11-04 | 2018-08-10 | 杭州航天电子技术有限公司 | A kind of pneumatic closing device of two valves slot jack |
CN113414184A (en) * | 2021-06-19 | 2021-09-21 | 贵州航箭电子产品有限公司 | Cleaning treatment process for glass-sealed connector jack |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6312762B1 (en) * | 1999-02-03 | 2001-11-06 | Dowa Mining Co., Ltd. | Process for production of copper or copper base alloys |
CN1595735A (en) * | 2003-09-09 | 2005-03-16 | 阿尔卑斯电气株式会社 | Method for manufacturing connection apparatus |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH10302865A (en) * | 1997-04-28 | 1998-11-13 | Harness Sogo Gijutsu Kenkyusho:Kk | Manufacture of connection terminal of fitting type |
JPH11111422A (en) * | 1997-10-08 | 1999-04-23 | Harness Syst Tech Res Ltd | Manufacture of fitting type connection terminal |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6312762B1 (en) * | 1999-02-03 | 2001-11-06 | Dowa Mining Co., Ltd. | Process for production of copper or copper base alloys |
CN1595735A (en) * | 2003-09-09 | 2005-03-16 | 阿尔卑斯电气株式会社 | Method for manufacturing connection apparatus |
Non-Patent Citations (2)
Title |
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JP特开平10-302865A 1998.11.13 |
JP特开平11-111422A 1999.04.23 |
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