CN102345014A - Method for preparing elementary copper, copper hydroxide and sodium chloride through dye waste residues - Google Patents

Method for preparing elementary copper, copper hydroxide and sodium chloride through dye waste residues Download PDF

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Publication number
CN102345014A
CN102345014A CN2011101827145A CN201110182714A CN102345014A CN 102345014 A CN102345014 A CN 102345014A CN 2011101827145 A CN2011101827145 A CN 2011101827145A CN 201110182714 A CN201110182714 A CN 201110182714A CN 102345014 A CN102345014 A CN 102345014A
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copper
waste residue
sodium
sodium chloride
dyestuff
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CN102345014B (en
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王嘉兴
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RUGAO WANLI CHEMICAL INDUSTRY Co Ltd
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冯若愚
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The invention provides a method for preparing an elementary copper, copper hydroxide and sodium chloride through dye waste residues, wherein the dye waste residues comprise a reactive brilliant blue K-NA dye waste residue and an alkaline purple dye waste residue. The method comprises the following steps that: (1) the two waste residues are mixed according to a mass ratio of 1:1, and are uniformly stirred; a treatment of calcination is performed for 2-4 hours at a temperature of 600-700 DEG C; (2) the remaining solid and excess hydrochloric acid are subjected to a mixing reaction; the resulting reaction solution is filtered to obtain a copper filter cake and a filtrate 1; the copper filter cake is washed to obtain the elementary copper; (3) the filtrate1 reacts with sodium carbonate to generate copper hydroxide, sodium chloride and carbon dioxide; the treatment of filtration is performed to obtain a copper hydroxide product and a sodium chloride solution; (4) the sodium chloride solution is subjected to vacuum distillation to obtain an oversaturated solution of the sodium chloride; the sodium chloride crystal is precipitated and filtered to obtain the sodium chloride and a filtrate 3; the filtrate 3 is mixed with the resulting reaction solution generated from the step (2) in the next cycle, and is reused.

Description

Prepare elemental copper with the dyestuff waste residue, the method for copper hydroxide and sodium-chlor
Technical field:
The invention belongs to dyestuff organic chemical industry industry multipurpose use of three types of wastes technical field; Particularly; Relating to is a kind ofly to prepare elemental copper with the dyestuff waste residue, the method for copper hydroxide and sodium-chlor, and said dyestuff waste residue is the waste residue and the basic purple dye waste residue of reactive brilliant bule K-NA dyestuff.
Background technology
Production processes such as the reactive brilliant bule K-NR of dyestuffs industries, alkalescence purple, Vat Grey BG, methyl catechol produce copper-containing residue; Wherein contain a large amount of organic substances, inorganic salt etc.; The general calcination process that adopts; At high temperature contain copper compound in the waste residue and be oxidized to cuprously, reclaim with the copper sulfate form after reaching sulfuric acid acidation then.Oxidative decomposition at high temperature takes place in the organism in the waste residue simultaneously, generates gases such as sulfurous gas, nitrogen oxide, carbonic acid gas, hydrochloric acid, water.
Reactive brilliant bule K-NA dyestuff is that cupric chloride, bromamine acid, a bit esterified compound are raw material, processes product through process such as condensation, filtration, refining, crystallization, separation, drying.Produce contained waste liquid in condensation reaction after-filtration process.Reactive brilliant bule K-NR industrial scale is annual 200 tons, and annual discharging waste residue amount is the 250-300 ton.Carbonated copper 5.3% in the waste residue, organism 8.3%, moisture 55.4%, the not tolerant magazine that waits.
Basic purple dye is to be raw material with xylidine, phenol, copper sulfate, through chemical reaction and filtrations such as peroxidation, alkalization, acidifyings, saltout, process such as drying and make product.In filtration, produce copper-containing residue.The composition of its waste residue: cuprous sulfide 23-30%, organism 20-23%, water are 50%.The purple product of alkalescence per ton can produce 1.01 tons of copper-containing residues.
Summary of the invention
Through detecting, the component of the waste residue of certain dye processing plant production reactive brilliant bule K-NA dyestuff is following: copper carbonate 5.3%, and organism 8.3%, moisture 55.4%, all the other are the not tolerant magazine that waits.The composition of the waste residue of this dye processing plant production basic purple dye is following: cuprous sulfide 23-30%, organism 20-23%, water are 50%.
The invention provides and a kind ofly prepare elemental copper with the dyestuff waste residue; The method of copper hydroxide and sodium-chlor; Said dyestuff waste residue is the waste residue and the basic purple dye waste residue of reactive brilliant bule K-NA dyestuff; The pollution of dye industry waste residue is effectively administered and utilized to this method; Also produce various copper bearing compound products; Create considerable economic value, had well-off social benefit and abundant economic benefit simultaneously.
In order to reach above-mentioned purpose; Technical scheme of the present invention is: a kind ofly prepare elemental copper with the dyestuff waste residue; The method of copper hydroxide and sodium-chlor; Said dyestuff waste residue is the waste residue and the basic purple dye waste residue of reactive brilliant bule K-NA dyestuff; The component of the waste residue of said reactive brilliant bule K-NA dyestuff is following: copper carbonate 5.3%; Organism 8.3%, moisture 55.4%, all the other are the not tolerant magazine that waits; The composition of the waste residue of said basic purple dye is following: cuprous sulfide 23-30%, and organism 20-23%, water are 50%; It is characterized in that this method comprises the steps:
The waste residue and the basic purple dye waste residue of step (1), difference weighing reactive brilliant bule K-NA dyestuff; Mass ratio according to two kinds of waste residues is mixing in 1: 1 and stirs uniformly; Drop into stoving oven then together; In 600-700 degree centigrade of roasting 2-4 hour; Make the organism in the mixture burn and be oxidized to carbonic acid gas and aqueous vapor; And copper carbonate is converted into cupric oxide, and cuprous sulfide is converted into Red copper oxide;
Step (2), the remaining solid after step (1) roasting is mixed with excessive hydrochloric acid, cupric oxide and Red copper oxide all and hydrochloric acid reaction, cupric chloride and hydrochloric acid reaction obtain cupric chloride, cuprous chloride and hydrochloric acid reaction obtain cupric chloride and copper; With reacting liquid filtering, obtain copper filter cake and filtrating one, obtain elemental copper after the copper filter cake washing;
Step (3), with filtrating of step (2) gained one and yellow soda ash reaction, produce copper hydroxide and sodium-chlor and carbonic acid gas, through filtration, obtain copper hydroxide product and sodium chloride solution;
Step (4), be the supersaturated solution of sodium-chlor with step (3) gained sodium chloride solution through underpressure distillation, the sodium-chlor crystallization is separated out, filter, obtain sodium-chlor and filtrating three, filtrating three is mixed with the reaction solution of next round step (2) gained and is reused.
The carbon dioxide that step (1) and step (3) are discharged feeds in the alkali lye and reclaims.
According to the inventionly prepare elemental copper with the dyestuff waste residue, the method for copper hydroxide and sodium-chlor, its chemical equation is:
CuO+2HCl====CuCl 2+H 2O
Cu 2O+2HCl====CuCl 2+H 2O+Cu
CuCl 2+Na 2CO 3+H 2O====Cu(OH) 2+CO 2+2NaCl
Beneficial effect of the present invention is: saidly prepare elemental copper with the dyestuff waste residue, and the method for copper hydroxide and sodium-chlor, simple to operate, facility investment is few, has effectively administered the pollution of dye industry waste residue copper sludge, realizes turning waste into wealth, and has created considerable economic value.
Embodiment
Embodiment 1:
A kind ofly prepare elemental copper with the dyestuff waste residue; The method of copper hydroxide and sodium-chlor; Said dyestuff waste residue is the waste residue and the basic purple dye waste residue of reactive brilliant bule K-NA dyestuff; The component of the waste residue of said reactive brilliant bule K-NA dyestuff is following: copper carbonate 5.3%; Organism 8.3%; Moisture 55.4%, all the other are the not tolerant magazine that waits; The composition of the waste residue of said basic purple dye is following: cuprous sulfide 25%, and organism 23%, water are 50%; It is characterized in that this method comprises the steps:
The waste residue and the 500kg basic purple dye waste residue of step (1), difference weighing 500kg reactive brilliant bule K-NA dyestuff; Mass ratio according to two kinds of waste residues is mixing in 1: 1 and stirs uniformly; Drop into stoving oven then together; In 600 degrees centigrade of roastings 4 hours; Make the organism in the mixture burn and be oxidized to carbonic acid gas and aqueous vapor; And copper carbonate is converted into cupric oxide, and cuprous sulfide is converted into Red copper oxide;
Step (2), the remaining solid after step (1) roasting is mixed with excessive hydrochloric acid, cupric oxide and Red copper oxide all and hydrochloric acid reaction, cupric chloride and hydrochloric acid reaction obtain cupric chloride, cuprous chloride and hydrochloric acid reaction obtain cupric chloride and copper; With reacting liquid filtering, obtain copper filter cake and filtrating one, obtain the 30kg elemental copper after the copper filter cake washing;
Step (3), with filtrating of step (2) gained one and yellow soda ash reaction, produce copper hydroxide and sodium-chlor and carbonic acid gas, through filtration, obtain 66.9kg copper hydroxide product and sodium chloride solution;
Step (4), be the supersaturated solution of sodium-chlor with step (3) gained sodium chloride solution through underpressure distillation, the sodium-chlor crystallization is separated out, filter, obtain sodium-chlor and filtrating three, filtrating three is mixed with the reaction solution of next round step (2) gained and is reused.
Embodiment 2:
A kind ofly prepare elemental copper with the dyestuff waste residue; The method of copper hydroxide and sodium-chlor; Said dyestuff waste residue is the waste residue and the basic purple dye waste residue of reactive brilliant bule K-NA dyestuff; The component of the waste residue of said reactive brilliant bule K-NA dyestuff is following: copper carbonate 5.3%; Organism 8.3%; Moisture 55.4%, all the other are the not tolerant magazine that waits; The composition of the waste residue of said basic purple dye is following: cuprous sulfide 25%, and organism 23%, water are 50%; It is characterized in that this method comprises the steps:
The waste residue and the 500kg basic purple dye waste residue of step (1), difference weighing 500kg reactive brilliant bule K-NA dyestuff; Mass ratio according to two kinds of waste residues is mixing in 1: 1 and stirs uniformly; Drop into stoving oven then together; In 700 degrees centigrade of roastings 2 hours; Make the organism in the mixture burn and be oxidized to carbonic acid gas and aqueous vapor; And copper carbonate is converted into cupric oxide, and cuprous sulfide is converted into Red copper oxide;
Step (2), the remaining solid after step (1) roasting is mixed with excessive hydrochloric acid, cupric oxide and Red copper oxide all and hydrochloric acid reaction, cupric chloride and hydrochloric acid reaction obtain cupric chloride, cuprous chloride and hydrochloric acid reaction obtain cupric chloride and copper; With reacting liquid filtering, obtain copper filter cake and filtrating one, obtain the 30kg elemental copper after the copper filter cake washing;
Step (3), with filtrating of step (2) gained one and yellow soda ash reaction, produce copper hydroxide and sodium-chlor and carbonic acid gas, through filtration, obtain 66.9kg copper hydroxide product and sodium chloride solution;
Step (4), be the supersaturated solution of sodium-chlor with step (3) gained sodium chloride solution through underpressure distillation, the sodium-chlor crystallization is separated out, filter, obtain sodium-chlor and filtrating three, filtrating three is mixed with the reaction solution of next round step (2) gained and is reused.
Embodiment 3
A kind ofly prepare elemental copper with the dyestuff waste residue; The method of copper hydroxide and sodium-chlor; Said dyestuff waste residue is the waste residue and the basic purple dye waste residue of reactive brilliant bule K-NA dyestuff; The component of the waste residue of said reactive brilliant bule K-NA dyestuff is following: copper carbonate 5.3%; Organism 8.3%; Moisture 55.4%, all the other are the not tolerant magazine that waits; The composition of the waste residue of said basic purple dye is following: cuprous sulfide 25%, and organism 23%, water are 50%; It is characterized in that this method comprises the steps:
The waste residue and the 500kg basic purple dye waste residue of step (1), difference weighing 500kg reactive brilliant bule K-NA dyestuff; Mass ratio according to two kinds of waste residues is mixing in 1: 1 and stirs uniformly; Drop into stoving oven then together; In 650 degrees centigrade of roastings 3 hours; Make the organism in the mixture burn and be oxidized to carbonic acid gas and aqueous vapor; And copper carbonate is converted into cupric oxide, and cuprous sulfide is converted into Red copper oxide;
Step (2), the remaining solid after step (1) roasting is mixed with excessive hydrochloric acid, cupric oxide and Red copper oxide all and hydrochloric acid reaction, cupric chloride and hydrochloric acid reaction obtain cupric chloride, cuprous chloride and hydrochloric acid reaction obtain cupric chloride and copper; With reacting liquid filtering, obtain copper filter cake and filtrating one, obtain the 30kg elemental copper after the copper filter cake washing;
Step (3), with filtrating of step (2) gained one and yellow soda ash reaction, produce copper hydroxide and sodium-chlor and carbonic acid gas, through filtration, obtain 66.9kg copper hydroxide product and sodium chloride solution;
Step (4), be the supersaturated solution of sodium-chlor with step (3) gained sodium chloride solution through underpressure distillation, the sodium-chlor crystallization is separated out, filter, obtain sodium-chlor and filtrating three, filtrating three is mixed with the reaction solution of next round step (2) gained and is reused.
Above content is to combine concrete preferred implementation to the further explain that the present invention did, and can not assert that practical implementation of the present invention is confined to these explanations.For the those of ordinary skill of technical field under the present invention, under the prerequisite that does not break away from the present invention's design, its framework form can be flexible and changeable, can the subseries product.Just make some simple deduction or replace, all should be considered as belonging to the scope of patent protection that the present invention is confirmed by claims of being submitted to.

Claims (2)

1. one kind prepares elemental copper with the dyestuff waste residue; The method of copper hydroxide and sodium-chlor; Said dyestuff waste residue is the waste residue and the basic purple dye waste residue of reactive brilliant bule K-NA dyestuff; The component of the waste residue of said reactive brilliant bule K-NA dyestuff is following: copper carbonate 5.3%; Organism 8.3%; Moisture 55.4%, all the other are the not tolerant magazine that waits; The composition of the waste residue of said basic purple dye is following: cuprous sulfide 23-30%, and organism 20-23%, water are 50%; It is characterized in that this method comprises the steps:
The waste residue and the basic purple dye waste residue of step (1), difference weighing reactive brilliant bule K-NA dyestuff; Mass ratio according to two kinds of waste residues is mixing in 1: 1 and stirs uniformly; Drop into stoving oven then together; In 600-700 degree centigrade of roasting 2-4 hour; Make the organism in the mixture burn and be oxidized to carbonic acid gas and aqueous vapor; And copper carbonate is converted into cupric oxide, and cuprous sulfide is converted into Red copper oxide;
Step (2), the remaining solid after step (1) roasting is mixed with excessive hydrochloric acid, cupric oxide and Red copper oxide all and hydrochloric acid reaction, cupric chloride and hydrochloric acid reaction obtain cupric chloride, cuprous chloride and hydrochloric acid reaction obtain cupric chloride and copper; With reacting liquid filtering, obtain copper filter cake and filtrating one, obtain elemental copper after the copper filter cake washing;
Step (3), with filtrating of step (2) gained one and yellow soda ash reaction, produce copper hydroxide and sodium-chlor and carbonic acid gas, through filtration, obtain copper hydroxide product and sodium chloride solution;
Step (4), be the supersaturated solution of sodium-chlor with step (3) gained sodium chloride solution through underpressure distillation, the sodium-chlor crystallization is separated out, filter, obtain sodium-chlor and filtrating three, filtrating three is mixed with the reaction solution of next round step (2) gained and is reused.
2. as claimed in claim 1ly prepare elemental copper with the dyestuff waste residue, the method for copper hydroxide and sodium-chlor, said waste residue copper sludge is characterized in that for producing the Vat Grey BG gained, reclaims in the carbon dioxide feeding alkali lye that step (1) and step (3) are discharged.
CN2011101827145A 2011-07-01 2011-07-01 Method for preparing elementary copper, copper hydroxide and sodium chloride through dye waste residues Expired - Fee Related CN102345014B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110331292A (en) * 2019-07-23 2019-10-15 北京科技大学 A kind of method of refining of stanniferous copper scap
CN113104881A (en) * 2019-12-12 2021-07-13 林齐坤 Treatment method of washing liquid in condensation section of reduced olive green B-B imine

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201587966U (en) * 2009-08-12 2010-09-22 东又悦企业股份有限公司 Device for recycling high-purity copper oxide from copper bearing sludge resources

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201587966U (en) * 2009-08-12 2010-09-22 东又悦企业股份有限公司 Device for recycling high-purity copper oxide from copper bearing sludge resources

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110331292A (en) * 2019-07-23 2019-10-15 北京科技大学 A kind of method of refining of stanniferous copper scap
CN113104881A (en) * 2019-12-12 2021-07-13 林齐坤 Treatment method of washing liquid in condensation section of reduced olive green B-B imine

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