CN102337576A - Electrophoresis tool for sedan front cover and application method thereof - Google Patents
Electrophoresis tool for sedan front cover and application method thereof Download PDFInfo
- Publication number
- CN102337576A CN102337576A CN2011102276258A CN201110227625A CN102337576A CN 102337576 A CN102337576 A CN 102337576A CN 2011102276258 A CN2011102276258 A CN 2011102276258A CN 201110227625 A CN201110227625 A CN 201110227625A CN 102337576 A CN102337576 A CN 102337576A
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- Prior art keywords
- electrophoresis
- plate
- sedan
- front cover
- protecgulum
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- 238000001962 electrophoresis Methods 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 230000003044 adaptive effect Effects 0.000 claims description 4
- 239000003973 paint Substances 0.000 abstract description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 238000000576 coating method Methods 0.000 description 5
- 238000007665 sagging Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000002203 pretreatment Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Vehicle Waterproofing, Decoration, And Sanitation Devices (AREA)
Abstract
The invention discloses an electrophoresis tool for a sedan front cover and an application method thereof. The electrophoresis tool is used for fixing a front cover in the electrophoresis process; the electrophoresis tool is supported and connected between the front cover and a sedan front cross beam; the electrophoresis tool comprises a hand-held part as well as a connecting part and a locating part which are respectively arranged on two ends of the hand-held part; the connecting part is connected with an inner plate lock catch on the front cover, and the locating part is fixedly connected with the front cross beam. According to the technical scheme, the technique for fixing the sedan front cover is simple, a U-shaped connecting plate and the inner plate lock catch on the sedan front cover are quickly assembled to increase the assembly efficiency so as to meet the integral production demand of a sedan; the electrophoresis tool is used for better supporting and fixing the sedan front cover and preventing the natural dropping of the sedan front cover in a horizontal state so as to avoid such quality problems as incompleteness of electrophoresis at two sides of the sedan front cover and a front cross beam cover plate or electrophoresis paint film collision, and the like.
Description
Technical field
The present invention relates to the auxiliary mould that car is made, specifically, the present invention relates to a kind of front cover of sedan electrophoresis frock and method of use thereof.
Background technology
Car coating is one of important process process of car load manufacturing.In car coating pre-treatment electrophoresis process; Because of arts demand, vehicle body need overturn in electrophoresis equipment, and the car load protecgulum is not because fix and Free Slosh; Therefore protecgulum is fixed in the pre-treatment electrophoresis process, avoids vehicle body protecgulum collision deformation in the vehicle body umklapp process.In present coating process, use the inner panel snap close of iron wire binding protecgulum to realize the fixing of protecgulum mostly, but because iron wire binding complex operation; And separate also more complicated of the process of tying up; Directly influence productive temp, and in electrophoresis process when vehicle body is in horizontality, the vehicle body protecgulum is can nature sagging because of own wt; Cause the protecgulum both sides to overlap, finally cause overlapping the imperfect or electrodeposited paint film of the electrodeposited paint film at position quality problems such as damage with front beam cover plate big area.
Summary of the invention
First technical problem to be solved by this invention provides a kind of front cover of sedan electrophoresis frock; In car coating pre-treatment electrophoresis process; Reduce the fixedly time of front cover of sedan, improve the frock efficiency of assembling, satisfy the requirement of car production beat; And prevent front cover of sedan sagging naturally under horizontality, to avoid the appearance of quality problems such as damage of the imperfect or electrodeposited paint film of front cover of sedan both sides and front beam cover plate electrodeposited paint film.
In order to solve the problems of the technologies described above; The technical scheme that the present invention adopted is: a kind of front cover of sedan electrophoresis frock; Be used for protecgulum fixing at electrophoresis process, the support and connection of said electrophoresis frock between said protecgulum and car front beam, connection section and location division that this electrophoresis frock comprises the Handheld Division and is located at the two ends, Handheld Division respectively; Said connection section is connected with inner panel snap close on the said protecgulum, and said location division is fixedly connected with said front beam.
Said connection section comprises a U-shaped web plate and a holding bolt I; Inner panel snap close on the said protecgulum between the biside plate of said U-shaped web plate, said holding bolt I pass the biside plate of this U-shaped web plate and pass said inner panel snap close and with the U-shaped web plate for being threaded.
Said location division comprises a location web plate and a holding bolt II, and the said plate that is located by connecting is connected with said front beam, and fixes through said holding bolt II.
Said Handheld Division comprise a main strut be located at the operating handle on the main strut shaft, an end of said main strut is connected with the base plate of said U-shaped web plate, the other end is connected with the said plate that is located by connecting.
Biside plate at said U-shaped web plate respectively is provided with a coaxial through-hole, is connected with the adaptive fitting nut I of a co-axial and said holding bolt I in the stationkeeping of said each through hole.
The crossbeam baffle plate of said be located by connecting plate and said front beam is fastening through said holding bolt II, the said plate that is located by connecting be provided with said crossbeam baffle plate on the pilot hole that aligns of fabrication hole.
Said U-shaped web plate is at least 4mm with the thickness of the plate that is located by connecting, and the thickness of said main strut is at least 8mm.
Second technical problem to be solved by this invention provides a kind of method of use of above-mentioned front cover of sedan electrophoresis frock, and the technical scheme that is adopted is:
A kind of method of use of front cover of sedan electrophoresis frock, the operating process of this method is:
A) before the electrophoresis operation begins, at first raise about 45 ° of said protecgulum, use a support bar to prop up then;
B) one of operator hand and hold the operating handle on the said main strut, and the said holding bolt I of other handgrip backs out from said U-shaped web plate;
C) move frock vertically upward, insert fully between the biside plate of said U-shaped web plate until the inner panel snap close that makes said protecgulum;
D) said holding bolt I is passed said U-shaped web plate and inner panel snap close, tighten;
E) take off the support bar that supports said protecgulum, slowly put down protecgulum, align with fabrication hole on the said crossbeam baffle plate until the pilot hole on the said plate that is located by connecting, and fastening with said holding bolt II;
F) said protecgulum is fixed, and operator are openhanded to open, beginning electrophoresis operation.
The present invention adopts technique scheme, makes that technology is fairly simple in the operating process of front cover of sedan fixed; U-shaped web plate and vehicle body protecgulum inner panel snap close reach quick assembling; Bicycle shortens about 12 seconds during the rigger, saves working time, improves efficiency of assembling; Reduce staff labor intensity, satisfy the requirement of car production beat; Support fixation that can more intact realization front cover of sedan; No matter in rollover states or horizontality; Protecgulum all can keep motionless, can prevent front cover of sedan sagging naturally under horizontality, to avoid the appearance of quality problems such as damage of the imperfect or electrodeposited paint film of front cover of sedan both sides and front beam cover plate electrodeposited paint film; Also can avoid reducing the technology cost to the infringement of fabrication hole on the vehicle body and to the infringement of vehicle body; The consumable accessory holding bolt can carry out single-piece to be changed, thereby improves the frock whole service life; The setting operation handle makes things convenient for the employee to operate.
Description of drawings
Fig. 1 is the exploded perspective view of front cover of sedan electrophoresis frock of the present invention;
Fig. 2 is the structural front view of front cover of sedan electrophoresis frock of the present invention;
Fig. 3 is the structure side view of front cover of sedan electrophoresis frock of the present invention;
Fig. 4 is the user mode synoptic diagram of front cover of sedan electrophoresis frock of the present invention;
Fig. 5 is the structural representation of front cover of sedan;
Fig. 6 is the structural representation of the fitting nut on the crossbeam baffle plate of front beam;
Mark among the above-mentioned figure is: 1, holding bolt I; 2, fitting nut I; 3, U-shaped web plate; 4, operating handle; 5, main strut; 6, the plate that is located by connecting; 7, protecgulum; 8, inner panel snap close; 9, crossbeam baffle plate; 10, fitting nut II.
Embodiment
A kind of front cover of sedan electrophoresis of the present invention frock; Be used for protecgulum 7 fixing at electrophoresis process; The support and connection of electrophoresis frock are between protecgulum 7 and car front beam; Connection section and location division that this electrophoresis frock comprises the Handheld Division and is located at the two ends, Handheld Division respectively, connection section is connected with inner panel snap close 8 on the protecgulum 7, and the location division is fixedly connected with front beam.Adopt this frock; In car coating pre-treatment electrophoresis process; Can reduce the fixedly time of front cover of sedan 7, improve the frock efficiency of assembling, satisfy the requirement of car production beat; And prevent front cover of sedan 7 sagging naturally under horizontality, to avoid the appearance of quality problems such as damage of the imperfect or electrodeposited paint film of front cover of sedan 7 both sides and front beam cover plate electrodeposited paint film.The concrete structure of this frock is following:
Like Fig. 1, Fig. 2 and shown in Figure 3; The connection section of this frock comprises a U-shaped web plate 3 and a holding bolt I 1; Inner panel snap close 8 on the protecgulum 7 is between the biside plate of U-shaped web plate 3; Like Fig. 4 and shown in Figure 5, holding bolt I 1 pass the biside plate of this U-shaped web plate 3 and pass inner panel snap close 8 and with U-shaped web plate 3 for being threaded.Biside plate at U-shaped web plate 3 respectively is provided with a coaxial through-hole, is welded to connect the adaptive fitting nut I 2 of co-axial and a holding bolt I 1 in the position of each through hole.
Like Fig. 1, Fig. 2 and shown in Figure 3, the location division of this frock comprises a location web plate 6 and a holding bolt II, and the plate 6 that is located by connecting is connected with front beam, and fixes through holding bolt II.Concrete; The plate 6 that is located by connecting is fastening through holding bolt II with the crossbeam baffle plate 9 of front beam; As shown in Figure 4; The plate 6 that is located by connecting be provided with crossbeam baffle plate 9 on the pilot hole that aligns of fabrication hole, the fabrication hole place on crossbeam baffle plate 9 is welded with co-axial and the adaptive fitting nut II10 of holding bolt II, like Fig. 6.This frock is connected with crossbeam baffle plate 9 through a location web plate 6, can avoid the damage of frock to the baffle plate fabrication hole.
Like Fig. 1, Fig. 2 and shown in Figure 3, the Handheld Division of this frock comprises a main strut 5 and is located at the operating handle 4 on main strut 5 shafts, and an end of main strut 5 and the base plate of U-shaped web plate 3 are welded to connect, and the other end and the plate 6 that is located by connecting are welded to connect.
In addition, this frock total length 330mm, all parts materials are all selected Q235 high-quality iron and steel for use; M8 fitting nut I 2 on the biside plate of U-shaped web plate 3 must symmetry weld, and guarantees that M8*25 holding bolt I 1 is concentric with two fitting nut I 2; When problems such as the sliding tooth of easily worn part M8*25 bolt appearance, can carry out single-piece to change, in order to avoid frock is damaged because of single-piece and caused integral body to scrap; U-shaped web plate 3 all requires >=4mm with the thickness of the plate 6 that is located by connecting, and the thickness >=8mm of main strut 5 guarantees frock one-piece construction steadiness.
Be described below and be the description of the method for use of this front cover of sedan electrophoresis frock:
The method of use of this front cover of sedan electrophoresis frock, the operating process of this method is:
A) before the electrophoresis operation begins, at first raise protecgulum 7 about 45 °, use a support bar to prop up then;
B) one of operator are hand-held holds the operating handle 4 on the main strut 5, and other handgrip holding bolt I 1 backs out from U-shaped web plate 3;
C) move frock vertically upward, insert fully between the biside plate of U-shaped web plate 3 until the inner panel snap close 8 that makes protecgulum 7;
D) holding bolt I 1 is passed U-shaped web plate 3 and inner panel snap close 8, tighten;
E) take off the support bar that supports protecgulum 7, slowly put down protecgulum 7, align with fabrication hole on the crossbeam baffle plate 9 until the pilot hole on the plate 6 that is located by connecting, and fastening with holding bolt II;
F) protecgulum 7 is fixed, and operator are openhanded to open, beginning electrophoresis operation.
The demounting procedure and the assembling process of this front cover of sedan electrophoresis frock are opposite.
Use this frock, make that technology is fairly simple in front cover of sedan 7 fixed operating process; U-shaped web plate 3 reaches quick assembling with vehicle body protecgulum 7 inner panel snap closes 8; Bicycle shortens about 12 seconds during the rigger, saves working time, improves efficiency of assembling; Reduce staff labor intensity, satisfy the requirement of car production beat; Support fixation that can more intact realization front cover of sedan 7; No matter in rollover states or horizontality; Protecgulum 7 all can keep motionless, can prevent front cover of sedan 7 sagging naturally under horizontality, to avoid the appearance of quality problems such as damage of the imperfect or electrodeposited paint film of front cover of sedan 7 both sides and front beam cover plate electrodeposited paint film; Also can avoid reducing the technology cost to the infringement of fabrication hole on the vehicle body and to the infringement of vehicle body; The consumable accessory holding bolt can carry out single-piece to be changed, thereby improves the frock whole service life; Setting operation handle 4 makes things convenient for the employee to operate.
Combine accompanying drawing that the present invention has been carried out exemplary description above; Obviously the concrete realization of the present invention does not receive the restriction of aforesaid way; As long as adopted the improvement of the various unsubstantialities that method of the present invention design and technical scheme carry out; Or design of the present invention and technical scheme are directly applied to other occasion without improving, all within protection scope of the present invention.
Claims (8)
1. front cover of sedan electrophoresis frock; Be used for protecgulum fixing at electrophoresis process; It is characterized in that: the support and connection of said electrophoresis frock are between said protecgulum and car front beam; Connection section and location division that this electrophoresis frock comprises the Handheld Division and is located at the two ends, Handheld Division respectively, said connection section is connected with inner panel snap close on the said protecgulum, and said location division is fixedly connected with said front beam.
2. front cover of sedan electrophoresis frock according to claim 1; It is characterized in that: said connection section comprises a U-shaped web plate and a holding bolt I; Inner panel snap close on the said protecgulum between the biside plate of said U-shaped web plate, said holding bolt I pass the biside plate of this U-shaped web plate and pass said inner panel snap close and with the U-shaped web plate for being threaded.
3. front cover of sedan electrophoresis frock according to claim 2 is characterized in that: said location division comprises a location web plate and a holding bolt II, and the said plate that is located by connecting is connected with said front beam, and fixes through said holding bolt II.
4. front cover of sedan electrophoresis frock according to claim 3; It is characterized in that: said Handheld Division comprises a main strut and is located at the operating handle on the main strut shaft; One end of said main strut is connected with the base plate of said U-shaped web plate, and the other end is connected with the said plate that is located by connecting.
5. front cover of sedan electrophoresis frock according to claim 4 is characterized in that: the biside plate at said U-shaped web plate respectively is provided with a coaxial through-hole, is connected with the adaptive fitting nut I of a co-axial and said holding bolt I in the stationkeeping of said each through hole.
6. front cover of sedan electrophoresis frock according to claim 5; It is characterized in that: the crossbeam baffle plate of said be located by connecting plate and said front beam is fastening through said holding bolt II, the said plate that is located by connecting be provided with said crossbeam baffle plate on the pilot hole that aligns of fabrication hole.
7. front cover of sedan electrophoresis frock according to claim 6 is characterized in that: said U-shaped web plate is at least 4mm with the thickness of the plate that is located by connecting, and the thickness of said main strut is at least 8mm.
8. the method for use of the described front cover of sedan electrophoresis of claim 7 frock, it is characterized in that: the operating process of this method is:
A) before the electrophoresis operation begins, at first raise about 45 ° of said protecgulum, use a support bar to prop up then;
B) one of operator hand and hold the operating handle on the said main strut, and the said holding bolt I of other handgrip backs out from said U-shaped web plate;
C) move frock vertically upward, insert fully between the biside plate of said U-shaped web plate until the inner panel snap close that makes said protecgulum;
D) said holding bolt I is passed said U-shaped web plate and inner panel snap close, tighten;
E) take off the support bar that supports said protecgulum, slowly put down protecgulum, align with fabrication hole on the said crossbeam baffle plate until the pilot hole on the said plate that is located by connecting, and fastening with said holding bolt II;
F) said protecgulum is fixed, and operator are openhanded to open, beginning electrophoresis operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102276258A CN102337576A (en) | 2011-08-11 | 2011-08-11 | Electrophoresis tool for sedan front cover and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102276258A CN102337576A (en) | 2011-08-11 | 2011-08-11 | Electrophoresis tool for sedan front cover and application method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN102337576A true CN102337576A (en) | 2012-02-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011102276258A Pending CN102337576A (en) | 2011-08-11 | 2011-08-11 | Electrophoresis tool for sedan front cover and application method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012113252A1 (en) * | 2011-02-24 | 2012-08-30 | 奇瑞汽车股份有限公司 | Electrophoretic coating fixing aid for automobile engine compartment cover and usage method thereof |
| CN102768261A (en) * | 2012-07-02 | 2012-11-07 | 奇瑞汽车股份有限公司 | On-site detection device for throwing power of electrophoretic paint and detection method for same |
| CN107472691A (en) * | 2016-08-25 | 2017-12-15 | 宝沃汽车（中国）有限公司 | Protecgulum supporting tool for vehicle |
| CN111188073A (en) * | 2019-12-31 | 2020-05-22 | 浙江合众新能源汽车有限公司 | Front cabin cover finish paint tool for new energy modified automobile body |
| CN113042269A (en) * | 2021-03-12 | 2021-06-29 | 机械工业第九设计研究院有限公司 | Automobile front cover coating auxiliary tool fixed by using lock hook |
| CN117780766A (en) * | 2024-02-23 | 2024-03-29 | 日照瑞鑫机械制造有限公司 | Engine cover supporting device |
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| CN201148475Y (en) * | 2007-12-28 | 2008-11-12 | 奇瑞汽车股份有限公司 | Automobile pre-processing electrophoresis rear cover tooling auxiliary tool |
| CN101476147A (en) * | 2008-12-19 | 2009-07-08 | 奇瑞汽车股份有限公司 | Auxiliary tool for fixing vehicle door |
| CN201346527Y (en) * | 2008-12-17 | 2009-11-18 | 奇瑞汽车股份有限公司 | Automobile four-door general-purpose fixed auxiliary tool |
| CN201367489Y (en) * | 2009-01-19 | 2009-12-23 | 奇瑞汽车股份有限公司 | Pretreatment coating assistant device for automobile engine bonnet |
| CN102080249A (en) * | 2011-02-24 | 2011-06-01 | 奇瑞汽车股份有限公司 | Auxiliary fixing device of automobile engine compartment cover for electrophoresis coating and application method thereof |
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2011
- 2011-08-11 CN CN2011102276258A patent/CN102337576A/en active Pending
Patent Citations (5)
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| CN201148475Y (en) * | 2007-12-28 | 2008-11-12 | 奇瑞汽车股份有限公司 | Automobile pre-processing electrophoresis rear cover tooling auxiliary tool |
| CN201346527Y (en) * | 2008-12-17 | 2009-11-18 | 奇瑞汽车股份有限公司 | Automobile four-door general-purpose fixed auxiliary tool |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012113252A1 (en) * | 2011-02-24 | 2012-08-30 | 奇瑞汽车股份有限公司 | Electrophoretic coating fixing aid for automobile engine compartment cover and usage method thereof |
| CN102768261A (en) * | 2012-07-02 | 2012-11-07 | 奇瑞汽车股份有限公司 | On-site detection device for throwing power of electrophoretic paint and detection method for same |
| CN102768261B (en) * | 2012-07-02 | 2015-01-28 | 奇瑞汽车股份有限公司 | On-site detection device for throwing power of electrophoretic paint and detection method for same |
| CN107472691A (en) * | 2016-08-25 | 2017-12-15 | 宝沃汽车（中国）有限公司 | Protecgulum supporting tool for vehicle |
| CN111188073A (en) * | 2019-12-31 | 2020-05-22 | 浙江合众新能源汽车有限公司 | Front cabin cover finish paint tool for new energy modified automobile body |
| CN113042269A (en) * | 2021-03-12 | 2021-06-29 | 机械工业第九设计研究院有限公司 | Automobile front cover coating auxiliary tool fixed by using lock hook |
| CN117780766A (en) * | 2024-02-23 | 2024-03-29 | 日照瑞鑫机械制造有限公司 | Engine cover supporting device |
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Application publication date: 20120201 |