Summary of the invention
Technical problem to be solved by this invention overcomes the deficiencies in the prior art, a kind of preparation method of ultrahigh-molecular-weight modified polytetrafluoroethyldispersion dispersion resin is provided, the ultrahigh-molecular-weight modified polytetrafluoroethyldispersion dispersion resin obtained in this approach can be used for preparation high strength expanded PTFE poromerics, can meet the application that tensile strength is higher.
For solving above technical problem, the present invention takes following technical scheme:
A kind of modified ultra-high molecular mass polytetrafluoroethyldispersion dispersion resin, resin is by ultra-high purity tetrafluoroethylene and special modified monomer, in autoclave, copolymerization forms dispersion emulsion, the size of primary particle is in 120 ~ 280 nanometers, the standard specific gravity SSG of dry powder resin is between 2.14 ~ 2.16, melting point resin is between 325-350 degree, described modified Teflon modifying comonomer used is that not only fluorine-containing but also hydrogeneous monomer has 2-10 carbon and has an insatiable hunger to close bond energy and tetrafluoroethylene carries out free-radical polymerized, the consumption of modifying comonomer used accounts for 0.001% ~ 0.1% of the gross dry weight amount of polytetrafluoroethyldispersion dispersion resin.
A preparation method for modified ultra-high molecular mass polytetrafluoroethyldispersion dispersion resin, the main raw material adopted in preparation process is ultra-high purity tetrafluoroethylene and modified monomer, and preparation process is as follows:
1., autoclave vacuumizes deoxygenation: in autoclave, add pure water, after reactor good seal, vacuumize deoxygenation, until oxygen level is lower than 30 ppm;
2., high pressure polymerisation reaction: pass into tetrafluoroethylene monomer in reactor and add a small amount of above-mentioned modified monomer, add a small amount of radical initiator and fluorine-containing dispersion agent, temperature of reaction controls between 20 ~ 130 DEG C, reaction pressure controls at 1 ~ 3 MPa, in 0.5 ~ 8 hour reaction times, obtain dispersion emulsion;
3., dispersion emulsion process: obtain modified ultra-high molecular mass polytetrafluoroethyldispersion dispersion resin after the cohesion of obtained dispersion emulsion being dried.
Step 1. in, in autoclave, when adding pure water, also add low molecular weight polyethylene wax.
Described low molecular weight polyethylene wax fusing point is between 50 ~ 90 degree.
Step 2. in, described modified monomer is fluorine-containing monomer hydrogeneous again, has 2-10 carbon, and has insatiable hunger to close bond energy and tetrafluoroethylene carries out free-radical polymerized, and has following structure: R
1-CH=C(R
2) R
3, wherein R
1f or H or R
f; R
fit is the fluoroalkyl containing 1-8 carbon; R
2f or H; R
3f or H.
The consumption of modified monomer accounts for 0.002% ~ 0.08% of the gross weight of polytetrafluoroethyldispersion dispersion resin.
Described modified monomer, by vinyl fluoride, difluoroethylene, trifluoro-ethylene, 3,3,3-trifluoro propene, 3,3,4,4,4-five fluorine butylene, 3,3,4,4,5,5,5-seven fluorine amylene, 3,3,4,4,5,5,6,6,6-nine fluorine hexene, 3,3,4,4,5,5,6,6,7,7,7-11 fluorine heptene or 3,3,4,4,5,5,6,6,7,7,8,8,8-ten trifluoro octene forms.
Step 2. in, described radical initiator is persulphate, the redox system of permanganate, or its miscellany, radical initiator consumption be account for total resin heavy 0.0001% ~ 0.01%.
Step 2. in, described fluorine-containing dispersion agent be fluorine-containing have 6 ~ 12 carbon carboxylic acid or sulfonate or its miscellany.The consumption of fluorine-containing dispersion agent be account for total resin heavy 0.05% ~ 1.0%.
Described its purity of ultra-high purity tetrafluoroethylene at least reaches 99.999%.
The modified ultra-high molecular mass polytetrafluoroethyldispersion dispersion resin obtained by the present invention is compared with prior art had the following advantages: produced modified ultra-high molecular mass polytetrafluoroethyldispersion dispersion resin cost is lower, and can be passed through paste and extrude, calendering, unidirectional or two-way stretch becomes the expanded PTFE having micropore, and its physical mechanical strength is as higher in tension stress etc., can be made into high strength microporous film for clothes and filter, fiber, sealing-ring, pad, tubing etc.
Gained dispersion emulsion solid content is 10 ~ 45%, and primary particle particle mean size is between 120 ~ 280 nanometers, and the resin after cohesion oven dry, its standard specific gravity is between 2.14 ~ 2.16, represents that the molecular weight of this resin is at least 10
7above.
Embodiment
Below in conjunction with specific embodiment, the present invention is further detailed explanation, but the invention is not restricted to these embodiments.
A is implemented in contrast
Substantially the embodiment one of the patent 5756620 li of du pont company is repeated:
Can lead in the autoclave of cold water/steam at horizontal garden column type (length-to-diameter ratio 1.5:1) jacketed, still internal volume is about 36 liters, there are four blades, add 21 kilograms of deionized waters, 600 grams of paraffin (fusing point is about 56-58 degree), 1 gram of succinic acid, 0.5 gram of oxalic acid, the Perfluorocaprylic Acid ammonia soln of 25 ml concns 20%.Reactor is sealed, rotating speed is raised to 65 rpm, in still, temperature rise is to after 65 degree, vacuumize deoxygenation, reactor is boosted to normal pressure by logical tetrafluoroethylene monomer, vacuumize deoxygenation again, logical tetrafluoroethylene, vacuumize deoxygenation again, until oxygen level < 25ppm in still, under micro-vacuum state, perfluor (propyl vinyl ether) modified monomer of 30 milliliters is sucked in still, then temperature rise in still to 80 degree, rotating speed is transferred to 70 rpm, the tetrafluoroethylene monomer about 1.7 kilograms of purity at least 99.999% is passed in still, still internal pressure reaches about 2.72 MPa, then the octarius that starts to use tricks squeezes into initiator in still: the potassium permanganate solution of 0.1 grams per liter water, squeeze into the speed of per minute 25 milliliters, the amount being equivalent to per minute 2.5 milligrams of potassium permanganate is squeezed into.After reaction starts, in still, tetrafluoroethylene monomer has pin to consume, tetrafluoroethylene monomer is passed into again in still, making still internal pressure maintain about 2.6-2.7 MPa. reacts after about 10 minutes, the tetrafluoroethylene monomer of 1.4 kilograms also passes in still again, at this moment using tricks, in still, squeeze into concentration be 27.5 grams of Perfluorocaprylic Acid ammonia/aqueous solution to octarius, squeeze into the speed of 50 ml/min, within 20 minutes, altogether squeeze into 1000 milliliters, pass in still Deng the tetrafluoroethylene monomer of 11.8 kilograms altogether, the amount of initiator changes 1 ml/min into, pass into after in still Deng the tetrafluoroethylene monomer of 15.4 kilograms altogether, cooling stops stirring, stopped reaction, about 108 minutes reaction times.The emulsion solid content obtained about 41%, primary particle particle mean size about 0.18 micron, modified monomer accounts for 0.097% of the total amount of dried resin, the standard specific gravity SSG=2.165 of dried resin.
Expanded PTFE stretching experiment: the U.S. Exxon Mobile senior lubricant (trade mark Isopar K) of the dried polytetrafluoroethyldispersion dispersion resin of the present embodiment gained with boiling point 180-200 DEG C is mixed mutually with the weight ratio of 100:18, gentle stir after be first pressed into cylinder in advance, at 30 DEG C, high pressure is extruded into paste rod again, and compression ratio is about 200:1.The de-oiling in the baking oven of 220 DEG C of this wet rod is obtained dry rod.This dry rod is carried out longitudinal stretching under the hot conditions of 250 DEG C: draw speed is when 10%/second, and rod is just pulled off once, the micropore bar of expanded PTFE cannot be obtained; Draw speed when 100%/second, rod move to about 50% elongation time be just pulled off, also cannot obtain the micropore bar of desirable expanded PTFE.So this modified polytetrafluoroethylresin resin cannot bring the materials application doing expanded PTFE.
Comparative example B
Ultra-high molecular weight tetrafluoroethylene homopolymer dispersion resin (not having modification):
Can lead in the autoclave of cold water/steam at horizontal garden column type (length-to-diameter ratio 1.5:1) jacketed, still internal volume is about 36 liters, there are four blades, add 21 kilograms of deionized waters, 600 grams of paraffin (fusing point 56-58 degree), 1 gram of succinic acid, 0.5 gram of oxalic acid, the Perfluorocaprylic Acid ammonia soln of 25 ml concns 20%.Reactor is sealed, rotating speed is raised to 65 rpm, in still, temperature rise is to after 65 degree, vacuumize deoxygenation, reactor is boosted to normal pressure by logical tetrafluoroethylene monomer, vacuumize deoxygenation again, logical tetrafluoroethylene, vacuumize deoxygenation again, until oxygen level < 25ppm in still, then temperature rise in still to 80 degree, rotating speed is transferred to 70 rpm, the tetrafluoroethylene monomer about 1.7 kilograms of purity at least 99.999% is passed in still, still internal pressure reaches about 2.72 MPa, then the octarius that starts to use tricks squeezes into initiator in still: the potassium permanganate solution of 0.1 grams per liter water, squeeze into the speed of per minute 20 milliliters, the amount being equivalent to per minute 2 milligrams of potassium permanganate is squeezed into.After reaction starts, in still, tetrafluoroethylene monomer has pin to consume, tetrafluoroethylene monomer is passed into again in still, making still internal pressure maintain about 2.6-2.7 MPa. reacts after about 15 minutes, the tetrafluoroethylene monomer of 1.5 kilograms also passes in still again, at this moment using tricks, in still, squeeze into concentration be 27.5 grams of Perfluorocaprylic Acid ammonia/aqueous solution to octarius, squeeze into the speed of 50 ml/min, within 20 minutes, altogether squeeze into 1000 milliliters, pass in still Deng the tetrafluoroethylene monomer of about 10 kilograms altogether, initiator stops squeezing in still, pass into after in still Deng the tetrafluoroethylene monomer of 12.5 kilograms altogether, cooling stops stirring, stopped reaction, about 128 minutes reaction times.The emulsion solid content obtained about 35%, primary particle particle mean size about 0.3 micron, the standard specific gravity SSG=2.168 of dried resin.
Expanded PTFE stretching experiment: the U.S. Exxon Mobile senior lubricant (trade mark Isopar K) of the dried polytetrafluoroethyldispersion dispersion resin of the present embodiment gained with boiling point 180-200 DEG C is mixed mutually with the weight ratio of 100:18, gentle stir after be first pressed into cylinder in advance, at 30 DEG C, high pressure is extruded into paste rod again, and compression ratio is about 200:1.The de-oiling in the baking oven of 220 DEG C of this wet rod is obtained dry rod.This dry rod is carried out longitudinal stretching under the hot conditions of 250 DEG C: draw speed, when 10%/second, can stretch 500%, obtain the micropore bar of expanded PTFE; Draw speed is when 100%/second, and also can stretch 500% elongation, obtains the micropore bar of expanded PTFE, and the micropore bar of the expanded PTFE of gained is shaped 30 seconds under 360 degree of high temperature.The tensile strength of the micropore bar of the tetrafluoroethylene after sizing is about 7 newton.So this ultra-high molecular weight polytetrafluoroethyl-ne polyamino alkenyl resin can bring the application doing expanded PTFE, but tensile strength is necessary to improve again.
Embodiment 1
Ultrahigh-molecular-weight modified polytetrafluoroethyldispersion dispersion resin:
The autoclave of cold water/steam can be led at horizontal garden column type (length-to-diameter ratio 1.5:1) jacketed, still internal volume is about 36 liters, there are four blades, add 21 kilograms of deionized waters, 600 grams of low molecular weight polyethylene waxes (fusing point 56-58 degree), 1 gram of succinic acid, 0.5 gram of oxalic acid, the Perfluorocaprylic Acid ammonia soln of 25 ml concns 20%.Reactor is sealed, rotating speed is raised to 65 rpm, in still, temperature rise is to after 65 degree, vacuumize deoxygenation, reactor is boosted to normal pressure by logical tetrafluoroethylene monomer, vacuumize deoxygenation again, logical tetrafluoroethylene, vacuumize deoxygenation again, until oxygen level < 25ppm in still, under micro-vacuum state, 5 grams 3 are sucked in still, 3, 4, 4, 4-five fluorine butylene, for modified monomer, then temperature rise in still to 80 degree, rotating speed is transferred to 70 rpm, the tetrafluoroethylene monomer about 1.7 kilograms of purity at least 99.999% is passed in still, still internal pressure reaches about 2.72 MPa, then the octarius that starts to use tricks squeezes into initiator in still: the potassium permanganate solution of 0.1 grams per liter water, squeeze into the speed of per minute 20 milliliters, the amount being equivalent to per minute 2 milligrams of potassium permanganate is squeezed into.After reaction starts, in still, tetrafluoroethylene monomer has pin to consume, tetrafluoroethylene monomer is passed into again in still, making still internal pressure maintain about 2.6-2.7 MPa. reacts after about 12 minutes, the tetrafluoroethylene monomer of 1.5 kilograms also passes in still again, at this moment using tricks, in still, squeeze into concentration be 27.5 grams of Perfluorocaprylic Acid ammonia/aqueous solution to octarius, squeeze into the speed of 50 ml/min, within 20 minutes, altogether squeeze into 1000 milliliters, pass into after in still Deng the tetrafluoroethylene monomer of about 7 kilograms altogether, initiator stops squeezing in still, pass into after in still Deng the tetrafluoroethylene monomer of 12.5 kilograms altogether, cooling stops stirring, stopped reaction, about 111 minutes reaction times.The emulsion solid content obtained about 35%, primary particle particle mean size about 0.19 micron (190 nanometer), modified monomer accounts for 0.042% of the total amount of dried resin, the standard specific gravity SSG=2.148 of dried resin.
Expanded PTFE stretching experiment: the U.S. Exxon Mobile senior lubricant (trade mark Isopar K) of the dried polytetrafluoroethyldispersion dispersion resin of the present embodiment gained with boiling point 180-200 DEG C is mixed mutually with the weight ratio of 100:18, gentle stir after be first pressed into cylinder in advance, at 30 DEG C, high pressure is extruded into paste rod again, and compression ratio is about 200:1.The de-oiling in the baking oven of 220 DEG C of this wet rod is obtained dry rod.This dry rod is carried out longitudinal stretching under the hot conditions of 250 DEG C: draw speed, when 10%/second, can stretch 500%, obtain the micropore bar of expanded PTFE; Draw speed is when 100%/second, and also can stretch 500% elongation, obtains the micropore bar of expanded PTFE, and the micropore bar of the expanded PTFE of gained is shaped 30 seconds under 360 degree of high temperature.The tensile strength of the micropore bar of the tetrafluoroethylene after sizing is about 14 newton.So this ultrahigh-molecular-weight modified polytetrafluoroethyldispersion dispersion resin can bring the application doing high strength expanded PTFE, its tensile strength can meet many high-end application.
Embodiment 2
Ultrahigh-molecular-weight modified polytetrafluoroethyldispersion dispersion resin:
Can lead in the autoclave of cold water/steam at horizontal garden column type (length-to-diameter ratio 1.5:1) jacketed, still internal volume is about 36 liters, there are four blades, add 21 kilograms of deionized waters, 600 grams of low molecular weight polyethylene waxes (fusing point 56-58 degree), 1 gram of succinic acid, 0.5 gram of oxalic acid, the Perfluorocaprylic Acid ammonia soln of 25 ml concns 20%.Reactor is sealed, rotating speed is raised to 65 rpm, in still, temperature rise is to after 65 degree, vacuumize deoxygenation, reactor is boosted to normal pressure by logical tetrafluoroethylene monomer, vacuumize deoxygenation again, logical tetrafluoroethylene, vacuumize deoxygenation again, until oxygen level < 25ppm in still, under micro-vacuum state, 0.5 gram 3 are sucked in still, 3, 4, 4, 5, 5, 5-seven fluorine amylene, for modified monomer, then temperature rise in still to 80 degree, rotating speed is transferred to 70 rpm, the tetrafluoroethylene monomer about 1.7 kilograms of purity at least 99.999% is passed in still, still internal pressure reaches about 2.72 MPa, then the octarius that starts to use tricks squeezes into initiator in still: the potassium permanganate solution of 0.1 grams per liter water, squeeze into the speed of per minute 20 milliliters, the amount being equivalent to per minute 2 milligrams of potassium permanganate is squeezed into.After reaction starts, in still, tetrafluoroethylene monomer has pin to consume, tetrafluoroethylene monomer is passed into again in still, making still internal pressure maintain about 2.6-2.7 MPa. reacts after about 14 minutes, the tetrafluoroethylene monomer of 1.5 kilograms also passes in still again, at this moment using tricks, in still, squeeze into concentration be 27.5 grams of Perfluorocaprylic Acid ammonia/aqueous solution to octarius, squeeze into the speed of 50 ml/min, within 20 minutes, altogether squeeze into 1000 milliliters, pass in still Deng the tetrafluoroethylene monomer of about 7 kilograms altogether, initiator stops squeezing in still, pass into after in still Deng the tetrafluoroethylene monomer of 12 kilograms altogether, cooling stops stirring, stopped reaction, about 118 minutes reaction times.The emulsion solid content obtained about 33%, primary particle particle mean size about 0.25 micron (250 nanometer), modified monomer accounts for 0.004% of the total amount of dried resin, the standard specific gravity SSG=2.158 of dried resin.
Expanded PTFE stretching experiment: the U.S. Exxon Mobile senior lubricant (trade mark Isopar K) of the dried polytetrafluoroethyldispersion dispersion resin of the present embodiment gained with boiling point 180-200 DEG C is mixed mutually with the weight ratio of 100:18, gentle stir after be first pressed into cylinder in advance, at 30 DEG C, high pressure is extruded into paste rod again, and compression ratio is about 200:1.The de-oiling in the baking oven of 220 DEG C of this wet rod is obtained dry rod.This dry rod is carried out longitudinal stretching under the hot conditions of 250 DEG C: draw speed, when 10%/second, can stretch 500%, obtain the micropore bar of expanded PTFE; Draw speed is when 100%/second, and also can stretch 500% elongation, obtains the micropore bar of expanded PTFE, and the micropore bar of the expanded PTFE of gained is shaped 30 seconds under 360 degree of high temperature.The tensile strength of the micropore bar of the tetrafluoroethylene after sizing is about 14 newton.So this ultrahigh-molecular-weight modified polytetrafluoroethyldispersion dispersion resin can bring the application doing high strength expanded PTFE, its tensile strength can meet many high-end application.
Embodiment 3
Ultrahigh-molecular-weight modified polytetrafluoroethyldispersion dispersion resin:
Can lead in the autoclave of cold water/steam at horizontal garden column type (length-to-diameter ratio 1.5:1) jacketed, still internal volume is about 36 liters, there are four blades, add 21 kilograms of deionized waters, 600 grams of low molecular weight polyethylene waxes (fusing point 56-58 degree), 1 gram of succinic acid, 0.5 gram of oxalic acid, the Perfluorocaprylic Acid ammonia soln of 25 ml concns 20%.Reactor is sealed, rotating speed is raised to 65 rpm, in still, temperature rise is to after 65 degree, vacuumize deoxygenation, reactor is boosted to normal pressure by logical tetrafluoroethylene monomer, vacuumize deoxygenation again, logical tetrafluoroethylene, vacuumize deoxygenation again, until oxygen level < 25ppm in still, under micro-vacuum state, 12 grams 3 are sucked in still, 3, 4, 4, 5, 5, 6, 6, 6-nine fluorine hexene, for modified monomer, then temperature rise in still to 80 degree, rotating speed is transferred to 70 rpm, the tetrafluoroethylene monomer about 1.7 kilograms of purity at least 99.999% is passed in still, still internal pressure reaches about 2.72 MPa, then the octarius that starts to use tricks squeezes into initiator in still: the potassium permanganate solution of 0.1 grams per liter water, squeeze into the speed of per minute 20 milliliters, the amount being equivalent to per minute 2 milligrams of potassium permanganate is squeezed into.After reaction starts, in still, tetrafluoroethylene monomer has pin to consume, tetrafluoroethylene monomer is passed into again in still, making still internal pressure maintain about 2.6-2.7 MPa. reacts after about 11 minutes, the tetrafluoroethylene monomer of 1.5 kilograms also passes in still again, at this moment using tricks, in still, squeeze into concentration be 27.5 grams of Perfluorocaprylic Acid ammonia/aqueous solution to octarius, squeeze into the speed of 50 ml/min, within 20 minutes, altogether squeeze into 1000 milliliters, pass in still Deng the tetrafluoroethylene monomer of about 7 kilograms altogether, initiator stops squeezing in still, pass into after in still Deng the tetrafluoroethylene monomer of 12.8 kilograms altogether, cooling stops stirring, stopped reaction, about 111 minutes reaction times.The emulsion solid content obtained about 36%, primary particle particle mean size about 0.18 micron (180 nanometer), modified monomer accounts for 0.099% of the total amount of dried resin, the standard specific gravity SSG=2.14 of dried resin.
Expanded PTFE stretching experiment: the U.S. Exxon Mobile senior lubricant (trade mark Isopar K) of the dried polytetrafluoroethyldispersion dispersion resin of the present embodiment gained with boiling point 180-200 DEG C is mixed mutually with the weight ratio of 100:18, gentle stir after be first pressed into cylinder in advance, at 30 DEG C, high pressure is extruded into paste rod again, and compression ratio is about 200:1.The de-oiling in the baking oven of 220 DEG C of this wet rod is obtained dry rod.This dry rod is carried out longitudinal stretching under the hot conditions of 250 DEG C: draw speed, when 10%/second, can stretch 500%, obtain the micropore bar of expanded PTFE; Draw speed is when 100%/second, and also can stretch 500% elongation, obtains the micropore bar of expanded PTFE, and the micropore bar of the expanded PTFE of gained is shaped 30 seconds under 360 degree of high temperature.The tensile strength of the micropore bar of the tetrafluoroethylene after sizing is about 15 newton.So this ultrahigh-molecular-weight modified polytetrafluoroethyldispersion dispersion resin can bring the application doing high strength expanded PTFE, its tensile strength can meet many high-end application.
Embodiment 4
Ultrahigh-molecular-weight modified polytetrafluoroethyldispersion dispersion resin:
Can lead in the autoclave of cold water/steam at horizontal garden column type (length-to-diameter ratio 1.5:1) jacketed, still internal volume is about 36 liters, there are four blades, add 21 kilograms of deionized waters, 600 grams of low molecular weight polyethylene waxes (fusing point 56-58 degree), 1 gram of succinic acid, 0.5 gram of oxalic acid, the Perfluorocaprylic Acid ammonia soln of 25 ml concns 20%.Reactor is sealed, rotating speed is raised to 65 rpm, in still, temperature rise is to after 65 degree, vacuumize deoxygenation, reactor is boosted to normal pressure by logical tetrafluoroethylene monomer, vacuumize deoxygenation again, logical tetrafluoroethylene, vacuumize deoxygenation again, until oxygen level < 25ppm in still, under micro-vacuum state, 5 grams 3 are sucked in still, 3, 3-trifluoro propene, for modified monomer, then temperature rise in still to 80 degree, rotating speed is transferred to 70 rpm, the tetrafluoroethylene monomer about 1.7 kilograms of purity at least 99.999% is passed in still, still internal pressure reaches about 2.72 MPa, then the octarius that starts to use tricks squeezes into initiator in still: the potassium permanganate solution of 0.1 grams per liter water, squeeze into the speed of per minute 20 milliliters, the amount being equivalent to per minute 2 milligrams of potassium permanganate is squeezed into.After reaction starts, in still, tetrafluoroethylene monomer has pin to consume, tetrafluoroethylene monomer is passed into again in still, making still internal pressure maintain about 2.6-2.7 MPa. reacts after about 12 minutes, the tetrafluoroethylene monomer of 1.5 kilograms also passes in still again, at this moment using tricks, in still, squeeze into concentration be 27.5 grams of Perfluorocaprylic Acid ammonia/aqueous solution to octarius, squeeze into the speed of 50 ml/min, within 20 minutes, altogether squeeze into 1000 milliliters, pass in still Deng the tetrafluoroethylene monomer of about 7 kilograms altogether, initiator stops squeezing in still, pass into after in still Deng the tetrafluoroethylene monomer of 12.5 kilograms altogether, cooling stops stirring, stopped reaction, about 115 minutes reaction times.The emulsion solid content obtained about 35%, primary particle particle mean size about 0.20 micron (200 nanometer), modified monomer accounts for 0.043% of the total amount of dried resin, the standard specific gravity SSG=2.15 of dried resin.
Expanded PTFE stretching experiment: the U.S. Exxon Mobile senior lubricant (trade mark Isopar K) of the dried polytetrafluoroethyldispersion dispersion resin of the present embodiment gained with boiling point 180-200 DEG C is mixed mutually with the weight ratio of 100:18, gentle stir after be first pressed into cylinder in advance, at 30 DEG C, high pressure is extruded into paste rod again, and compression ratio is about 200:1.The de-oiling in the baking oven of 220 DEG C of this wet rod is obtained dry rod.This dry rod is carried out longitudinal stretching under the hot conditions of 250 DEG C: draw speed, when 10%/second, can stretch 500%, obtain the micropore bar of expanded PTFE; Draw speed is when 100%/second, and also can stretch 500% elongation, obtains the micropore bar of expanded PTFE, and the micropore bar of the expanded PTFE of gained is shaped 30 seconds under 360 degree of high temperature.The tensile strength of the micropore bar of the tetrafluoroethylene after sizing is about 13 newton.So this ultrahigh-molecular-weight modified polytetrafluoroethyldispersion dispersion resin can bring the application doing high strength expanded PTFE, its tensile strength can meet many high-end application.
Embodiment 5
Ultrahigh-molecular-weight modified polytetrafluoroethyldispersion dispersion resin:
Can lead in the autoclave of cold water/steam at horizontal garden column type (length-to-diameter ratio 1.5:1) jacketed, still internal volume is about 36 liters, there are four blades, add 21 kilograms of deionized waters, 600 grams of low molecular weight polyethylene waxes (fusing point 56-58 degree), 1 gram of succinic acid, 0.5 gram of oxalic acid, the Perfluorocaprylic Acid ammonia soln of 25 ml concns 20%.Reactor is sealed, rotating speed is raised to 65 rpm, in still, temperature rise is to after 65 degree, vacuumize deoxygenation, reactor is boosted to normal pressure by logical tetrafluoroethylene monomer, vacuumize deoxygenation again, logical tetrafluoroethylene, vacuumize deoxygenation again, until oxygen level < 25ppm in still, under micro-vacuum state, 5 grams 1 is sucked in still, 2-difluoroethylene, for modified monomer, then temperature rise in still to 80 degree, rotating speed is transferred to 70 rpm, the tetrafluoroethylene monomer about 1.7 kilograms of purity at least 99.999% is passed in still, still internal pressure reaches about 2.72 MPa, then the octarius that starts to use tricks squeezes into initiator in still: the potassium permanganate solution of 0.1 grams per liter water, squeeze into the speed of per minute 20 milliliters, the amount being equivalent to per minute 2 milligrams of potassium permanganate is squeezed into.After reaction starts, in still, tetrafluoroethylene monomer has pin to consume, tetrafluoroethylene monomer is passed into again in still, making still internal pressure maintain about 2.6-2.7 MPa. reacts after about 15 minutes, the tetrafluoroethylene monomer of 1.5 kilograms also passes in still again, at this moment using tricks, in still, squeeze into concentration be 27.5 grams of Perfluorocaprylic Acid ammonia/aqueous solution to octarius, squeeze into the speed of 50 ml/min, within 20 minutes, altogether squeeze into 1000 milliliters, pass in still Deng the tetrafluoroethylene monomer of about 7 kilograms altogether, initiator stops squeezing in still, pass into after in still Deng the tetrafluoroethylene monomer of 12.5 kilograms altogether, cooling stops stirring, stopped reaction, about 122 minutes reaction times.The emulsion solid content obtained about 34%, primary particle particle mean size about 0.28 micron (280 nanometer), modified monomer accounts for 0.04% of the total amount of dried resin, the standard specific gravity SSG=2.16 of dried resin.
[0035]expanded PTFE stretching experiment: the U.S. Exxon Mobile senior lubricant (trade mark Isopar K) of the dried polytetrafluoroethyldispersion dispersion resin of the present embodiment gained with boiling point 180-200 DEG C is mixed mutually with the weight ratio of 100:18, gentle stir after be first pressed into cylinder in advance, at 30 DEG C, high pressure is extruded into paste rod again, and compression ratio is about 200:1.The de-oiling in the baking oven of 220 DEG C of this wet rod is obtained dry rod.This dry rod is carried out longitudinal stretching under the hot conditions of 250 DEG C: draw speed, when 10%/second, can stretch 500%, obtain the micropore bar of expanded PTFE; Draw speed is when 100%/second, and also can stretch 500% elongation, obtains the micropore bar of expanded PTFE, and the micropore bar of the expanded PTFE of gained is shaped 30 seconds under 360 degree of high temperature.The tensile strength of the micropore bar of the tetrafluoroethylene after sizing is about 12 newton.So this ultrahigh-molecular-weight modified polytetrafluoroethyldispersion dispersion resin also can bring the application doing high strength expanded PTFE, its tensile strength also can meet many high-end application.
Can be found out by embodiment 1-5 and Comparative Examples A-B, adopt ultrahigh-molecular-weight modified polytetrafluoroethyldispersion dispersion resin out made by the modified monomer recommended of present patent application, cost is lower, and making high strength expanded PTFE material can be brought, its tensile strength can meet many high-end application.
The lubricating oil that above embodiment adopts can adopt the analogous products of Exxon Mobile company of the U.S..
The testing method of the data foundation in above embodiment or the instrument adopted are respectively: emulsion primary particle granular size goes to calculate Average Particle Diameters with computer with after electron microscope (SEM) shooting.The solid content of emulsion calculates dry weight and weight in wet base ratio by weighting method.The mensuration of dried resin standard specific gravity SSG is according to ASTM D-4895 method.Tensile strength surveyed with tension intensity machine (Instron).
In above embodiment, modified monomer, also can adopt vinyl fluoride, difluoroethylene, trifluoro-ethylene, 3,3,3-trifluoro propene, 3,3,4,4,4-five fluorine butylene, 3,3,4,4,5,5,5-seven fluorine amylene, 3,3,4,4,5,5,6,6,6-nine fluorine hexene, 3,3,4,4,5,5,6,6,7,7,7-11 fluorine heptene or 3,3,4,4,5,5,6,6,7,7,8,8,8-ten trifluoro octene.
In more than implementing, radical initiator is persulphate, the redox system of permanganate, or its miscellany.
In above embodiment, fluorine-containing dispersion agent be fluorine-containing have 6 ~ 12 carbon carboxylic acid or sulfonate or its miscellany.