CN102336532A - High-activity micro powder or cement produced by using papermaking waste residue and preparation method thereof - Google Patents
High-activity micro powder or cement produced by using papermaking waste residue and preparation method thereof Download PDFInfo
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- CN102336532A CN102336532A CN2011101819257A CN201110181925A CN102336532A CN 102336532 A CN102336532 A CN 102336532A CN 2011101819257 A CN2011101819257 A CN 2011101819257A CN 201110181925 A CN201110181925 A CN 201110181925A CN 102336532 A CN102336532 A CN 102336532A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/10—Production of cement, e.g. improving or optimising the production methods; Cement grinding
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Abstract
The invention discloses high-activity micro powder or cement produced by using papermaking waste residue and a preparation method thereof. The high-activity micro powder comprises the following raw materials in percentage by mass: 3 to 30 percent of causticized lime mud, 1 to 10 percent of sewage treatment waste residue, 10 to 60 percent of wet discharged fly ash, 10 to 60 percent of blast furnace slag, 2 to 5 percent of gypsum, 0.14 percent of grinding aid, and 1 percent of water reducing agent. The high-activity micro powder is prepared by drying of the raw materials, preheating decomposition reaction, proportioning of the raw materials and preparation of a finished product. The obtained high-activity micro powder or the cement has high strength and good activity; the cement also has good flowability and blending property and has no segregation or penetration; and the substitution quantity of the cement can reach 20 to 40 percent and even can reach over 50 percent, and the cement can be used for producing concrete of various types. Various indexes of the obtained high-activity micro powder or the cement accord with national related standards.
Description
Technical field
The present invention relates to a kind of New Building Materials and method thereof of utilizing industrial residue preparation, especially a kind of high reactivity micro mist of producing with waste sludge from paper mill or cement and preparation method thereof.
Technical background
China is pulping and paper-making big country, according to statistics in 2008, and annual 1000 ten thousand tons of the white claies that produce of national papermaking; These white claies have only few part to obtain utilizing at present, and major part all is outdoor stacking, not only takies not a large amount of soils; Contaminate environment consumes great amount of manpower and material resources, financial resources are managed, and wasted useful resources a large amount of in the white clay; If can rationally utilize this type white clay; Not only solve white clay outlet and problem of environmental pollution, and can reduce enterprise cost significantly, improved enterprise competitiveness.
Paper white sludge derives from the recovery stage between the alkali recovery vehicle; Black liquor of pulp making is through extracting evaporation concentration; Obtain melts in the alkali recovery furnace roasting, the water-soluble green liquor that is adds slaked lime then and carries out the white depositions that causticizing reaction obtains in the green liquor and be the causticization white clay.Causticization white clay staple is following:
Composition | CaO | MgO | Fe 2O 3 | Al 2O 3 | SiO 2 | Acid non-soluble substance | Loss on ignition |
Ratio | 44.2~52.1 | 0.56~1.81 | 0.15~4.2 | 0.44~1.4 | 3.4~16.8 | 5.7~8.4 | 31.49~44.62 |
The WWT waste residue that papermaking produces comprises: a large amount of throw outs when one-level is handled in the deposition pool, and its staple is white clay and macrofiber; The second-stage treatment waste residue that has added chemical reagent such as flocculation agent, Tai-Ace S 150, urea, tsp, its composition are complicated.
Flyash is the thin ash (generally being meant the thin ash that collect the coal-burning power plant from flue gas) in the flue gas that produces of coal combustion, and the chemical ingredients of general flyash mainly is: SiO
2, Al
2O
3, Fe
2O
3, CaO, MgO, SO
2Flyash mainly produces two kinds of mineral C through low-temperature heat treatment
2S and C
12A
7, CaSO especially
4When existing, oxide compound in the flyash and gypsum aquation generate ettringite, are converted into C through subzero treatment
12Al
7, can magnanimous raising flyash activity and physical strength after levigate through maintenance certain length of time.
Blast-furnace slag is the industrial residue that discharges in the blast furnace ironmaking production process, is to be main melts with the Calucium Silicate powder, and cold through shrend is meal, and its chemical ingredients mainly is: SiO
2, CaO, Al
2O
3, Fe
2O
3Deng, have only the potential hydration activity, and the vitreum content that active size and Chemical Composition and shrend produce is relevant, must be under basic material activates activity big more.
Summary of the invention
Paper white sludge is applied to has many people all in research in the Cement Production, as utilizes white clay replacing lime stone, calcining cement clinker, and production capacity is little but this method has high input, and the grog label is low, and cement cost is higher, can't promote; Blended material is made in utilizing in white clay and the flyash application manufacture of cement of also having, and because of the real principle of incorrect grasp, does not consider the hydration heat that cement produces in aquation, in addition the CaHCO in the white clay
3, Ca (OH)
2In cement concrete, shrink too fastly, be easy to generate crack performance, make and in actual production, to use.
Complicated to paper white sludge and WWT waste residue composition; Water cut is higher, alkalescence is big, particle is little; Can not get the deficiency effectively handled for a long time, the present invention provides a kind of technology high reactivity micro mist of producing with waste sludge from paper mill simple, with low cost or cement and preparation method thereof.
Realize that technical solution of the present invention is:
With the high reactivity micro mist that waste sludge from paper mill is produced, the each component raw material by the quality proportioning is:
Causticization white clay 3%-30%; WWT waste residue 1%-10%; Wet-discharged coal ash 10%-60%; Blast-furnace slag 10%-60%; Gypsum 2%-5%; Grinding aid 0.14%; Water reducer 1%.
With the cement that waste sludge from paper mill is produced, the each component raw material by the quality proportioning is:
Causticization white clay 3%-30%; WWT waste residue 1%-10%; Wet-discharged coal ash 10%-50%; Blast-furnace slag 10%-50%; Cement clinker 10%-30%; Gypsum 2%-5%; Grinding aid 0.14%; Water reducer 1%.
The method that preparation is produced the high reactivity micro mist with waste sludge from paper mill, its process step is following:
The first step: raw material stoving and preheating decomposition reaction:
1) the causticization white clay that papermaking is produced 200 ℃-800 ℃ dry to moisture content less than 2%-7%;
2) the WWT waste residue that papermaking is produced 200 ℃-800 ℃ dry to moisture content less than 2%-7%;
3) with power plant's wet-discharged coal ash 140 ℃-400 ℃ dry to moisture content less than 2%-5%, get in the storage tank and carry out the anoxic activation more than 6 hours;
4) with blast-furnace slag 120 ℃-200 ℃ dry to moisture content less than 1%-3%;
Second step: feed proportioning
To dry with the preheating decomposition reaction after the gained raw material, by causticization white clay 3%-30%; WWT waste residue 1%-10%; Wet-discharged coal ash 10%-60%; Blast-furnace slag 10%-60%; The proportion ingredient of gypsum 2%-5% is processed compound;
The 3rd step: finished product is manufactured
Proportioning adding grinding aid, water reducer and compound by grinding aid 0.14%, water reducer 1% carry out grinding, promptly process high reactivity micro mist finished product.
The method that preparation is produced cement with waste sludge from paper mill,
The first step: raw material stoving and preheating decomposition reaction:
1) the causticization white clay that papermaking is produced 200 ℃-800 ℃ dry to moisture content less than 2%-7%;
2) the WWT waste residue that papermaking is produced 200 ℃-800 ℃ dry to moisture content less than 2%-7%;
3) with power plant's wet-discharged coal ash 140 ℃-400 ℃ dry to moisture content less than 2%-5%, get in the storage tank and carry out the anoxic activation more than 6 hours;
4) with blast-furnace slag 120 ℃-200 ℃ dry to moisture content less than 1%-3%;
Second step: feed proportioning
With the raw material of gained after oven dry and the preheating decomposition reaction, by causticization white clay 3%-30%; WWT waste residue 1%-10%; Wet-discharged coal ash 10%-50%; Blast-furnace slag 10%-50%; Cement clinker 10%-30%; The proportion ingredient of gypsum 2%-5% is processed compound;
The 3rd step: finished product is manufactured
The proportioning of pressing grinding aid 0.14%, water reducer 1% adds grinding aid, water reducer, carries out grinding with compound and promptly processes finished cement.
Adopt the beneficial effect of method of the present invention to be: the present invention compared with prior art, its remarkable advantage has: micro mist and cement products cost that (1) adopts present method to process are low, hang down about about 60 yuan/T than the micro mist cost of existing ordinary skill production; (2) present method processing paper white sludge and papermaking wastewater processing waste residue products obtained therefrom market adaptability are extensive, and cost performance is superior, and generalization is good; (3) present method can thoroughly solve alkali and reclaim the problem of environmental pollution that the causticization white clay causes, and has realized effective utilization of causticization white clay again; (4) present method processing paper white sludge and WWT waste residue amount are very big; Can carry out waste residue according to the enterprise of local centralized production papermaking handles; It is causticization white clay and the WWT waste residue that raw material system oar produces that present method is suitable for timber and non-timber, is applicable to that the alkali of large and medium-sized papermaking enterprise reclaims the processing of causticization white clay and WWT waste residue.It is good that high reactivity micro mist that the present invention obtained or cement have an intensity height, active good, concrete flowability, workability; There is not the segregation excreting water phenomenon; Cement replacement amount can reach 20%-40%, have in addition can reach more than 50%, can produce the concrete of all kinds of models.The high reactivity micro mist that the present invention obtained or cement each item index meet relative national standards.
Embodiment
Describe in further detail in the face of the present invention down.
Method and technology thinking of the present invention: (1) with causticization white clay, WWT waste residue, wet-discharged coal ash, blast-furnace slag dry, in advance activation.(2) utilize the causticization white clay to contain part calcium hydroxide and residual alkali, raw materials such as active silica, aluminum oxide activate wet fly-ash, blast-furnace slag activity.(3) papermaking wastewater processing waste residue can slow down micro mist in concrete shrinking percentage and time of coagulation.(4) utilize papermaking wastewater to handle sodium lignosulfonate and the active and minimizing water requirement that adds water reducer, grinding aid raising micro mist in the waste residue, improve concrete slump rate.(5) utilize siliceous height of causticization white clay and part activation Ca (OH)
2With pozzolanic activity materials such as wet fly-ash and blast-furnace slags, in the concrete hydrating process, can produce the hydrated calcium silicate gel material.(6) adopt new and effective micronizer to improve the micro mist specific surface area, improve the micro mist activity greatly.
Papermaking causticization white clay as referred to herein is meant through concentrating press filtration or vacuum press filtration and obtains the causticization white clay, contains part unreacted calcium hydroxide and residual alkali completely, water ratio 35%-55%; Papermaking wastewater is handled waste residue and is meant that papermaking enterprise is in disposing of sewage; The mud major ingredient that one-level is handled in the deposition pool is white clay and macrofiber; Add the waste residue that the part industrial chemicals is produced in the second-stage treatment, major ingredient is relevant with the raw material of adding, and composition is complicated; Wet-discharged coal ash is meant the rudimentary wet fly-ash that precipitates through the water comb; Blast-furnace slag is meant the industrial residue that discharges in the steel-making enterprise blast furnace ironmaking production process, is to be main melts with the Calucium Silicate powder, and cold through shrend is meal, and its Chemical Composition mainly is SiO
2, CaO, Al
2O
3, Fe
2O
3
The present invention is the use of sewage sludge produced, is itself a certain amount of flocculant, urea, aluminum sulfate, sodium phosphatase product of sewage, the sewage in as much a certain amount of calcium lignosulfonate molecules, These ingredients can effectively control water demand, setting time, heat of hydration and so on.
Micro mist each item index that the present invention produces meets GB S75 level, S95 level, S105 level.
Cement each item physical index National standard " general cement standard " that the present invention produces.
With the high reactivity micro mist and the method thereof of causticization white clay and the preparation of WWT waste residue, its step is following:
Papermaking causticization white clay is carried out hyperthermia drying at fluidizing furnace, make that lime carbonate partly is decomposed into calcium hydroxide in the causticization white clay.Temperature Control of Drying Oven is at 200 ℃-800 ℃, dry to moisture content less than 3%, place dry vessel.
The papermaking wastewater treatment sludge drying in fluidized bed furnace for high temperature, long fibers activated slag, thus producing a certain amount of wood, calcium activated phosphatase three sodium molecules.Temperature is controlled at 200 ℃-800 ℃, dry to moisture content less than 5%, place dry vessel.
With wet-discharged coal ash glass crystal in the preparatory activation wet-discharged coal ash of temperature oven dry in fluidizing furnace carries out; Temperature Control of Drying Oven is at 140 ℃-400 ℃; Drop temperature is controlled at about 75 ℃, dry to moisture content less than 2%, get in the hold-up vessel and carry out the anoxic activation more than 6 hours.
Blast-furnace slag is carried out oven drying at low temperature at fluidizing furnace,, dry the too drastic activity that can destroy glass crystal in the slag and will carry out iron removal step simultaneously because temperature is too high.Temperature Control of Drying Oven in the time of 120 ℃-200 ℃, dry to moisture content less than 1%, place dry vessel.
The according to the form below ratio is processed compound with causticization white clay, WWT waste residue, wet-discharged coal ash, blast-furnace slag, gypsum batching; Add 0.14% grinding aid, 1% water reducer again; Carried out grinding 40 minutes with compound; To specific surface area be more than the 540 ㎡/㎏, 0.003mm tails over and can not surpass 10%.
Title | Proportioning 1 | Proportioning 2 | Proportioning 3 | Proportioning 4 |
The causticization white clay | 3% | 30% | 12% | 16% |
The WWT waste residue | 1% | 10% | 3% | 8% |
Wet-discharged coal ash | 33% | 43.86% | 59.86% | 10% |
Blast-furnace slag | 59.86% | 10% | 20% | 59.86% |
Gypsum | 2% | 5% | 4% | 5% |
Grinding aid | 0.14% | 0.14% | 0.14% | 0.14% |
Water reducer | 1% | 1% | 1% | 1% |
Performance index are following:
With the cement and the method thereof of causticization white clay and the preparation of WWT waste residue, its step is following:
Papermaking causticization white clay is carried out hyperthermia drying at fluidizing furnace, make that lime carbonate partly is decomposed into calcium hydroxide in the causticization white clay.Temperature Control of Drying Oven is at 200 ℃-800 ℃, dry to moisture content less than 3%, place dry vessel.
The papermaking wastewater treatment sludge drying in fluidized bed furnace for high temperature, long fibers activated slag, thus producing a certain amount of wood, calcium activated phosphatase three sodium molecules.Temperature is controlled at 200 ℃-800 ℃, dry to moisture content less than 5%, place dry vessel.
With wet-discharged coal ash glass crystal in the preparatory activation wet-discharged coal ash of temperature oven dry in fluidizing furnace carries out; Temperature Control of Drying Oven is at 140 ℃-400 ℃; Drop temperature is controlled at about 75 ℃, dry to moisture content less than 2%, get in the hold-up vessel and carry out the anoxic activation more than 6 hours.
Blast-furnace slag is carried out oven drying at low temperature at fluidizing furnace,, dry the too drastic activity that can destroy glass crystal in the slag and will carry out iron removal step simultaneously because temperature is too high.Temperature Control of Drying Oven in the time of 120 ℃-200 ℃, dry to moisture content less than 1%, place dry vessel.
The according to the form below ratio is processed compound with causticization white clay, WWT waste residue, wet-discharged coal ash, blast-furnace slag, cement clinker, gypsum batching; Add 0.14% grinding aid, 1% water reducer again; Carried out grinding 40 minutes with compound, to specific surface area be more than the 430 ㎡/㎏.
Title | Proportioning 1 | Proportioning 2 | Proportioning 3 | Proportioning 4 |
The causticization white clay | 3% | 13% | 30% | 16% |
The WWT waste residue | 2% | 8% | 10% | 8% |
Wet-discharged coal ash | 10% | 49.86% | 25.86% | 29.86% |
Blast-furnace slag | 49.86% | 10% | 20% | 20% |
Grog | 30% | 15% | 10% | 20% |
Gypsum | 4% | 3% | 3% | 5% |
Grinding aid | 0.14% | 0.14% | 0.14% | 0.14% |
Water reducer | 1% | 1% | 1% | 1% |
Performance index are following:
The instance water requirement detects is undertaken by GB GB/T 1346.
The instance specific surface area detects is undertaken by GB GB/T 8074.
Instance detection time of coagulation is undertaken by GB GB/T 1346.
The instance degree of mobilization detects and is undertaken by GB GB/T 2419.
The instance intensity detection is undertaken by GB GB/T 17671.
The prescriptive procedure that the instance activity index detects by authorized by state carries out.
Claims (4)
1. high reactivity micro mist of producing with waste sludge from paper mill, it is characterized in that: the each component raw material by the quality proportioning is:
Causticization white clay 3%-30%; WWT waste residue 1%-10%; Wet-discharged coal ash 10%-60%; Blast-furnace slag 10%-60%; Gypsum 2%-5%; Grinding aid 0.14%; Water reducer 1%.
2. cement of producing with waste sludge from paper mill, it is characterized in that: the each component raw material by the quality proportioning is:
Causticization white clay 3%-30%; WWT waste residue 1%-10%; Wet-discharged coal ash 10%-50%; Blast-furnace slag 10%-50%; Cement clinker 10%-30%; Gypsum 2%-5%; Grinding aid 0.14%; Water reducer 1%.
3. working method for preparing the said high reactivity micro mist of claim 1 is characterized in that:
The first step: raw material stoving and preheating decomposition reaction:
1) the causticization white clay that papermaking is produced 200 ℃-800 ℃ dry to moisture content less than 2%-7%;
2) the WWT waste residue that papermaking is produced 200 ℃-800 ℃ dry to moisture content less than 2%-7%;
3) with power plant's wet-discharged coal ash 140 ℃-400 ℃ dry to moisture content less than 2%-5%, get in the storage tank and carry out the anoxic activation more than 6 hours;
4) with blast-furnace slag 120 ℃-200 ℃ dry to moisture content less than 1%-3%;
Second step: feed proportioning
To dry with the preheating decomposition reaction after gained causticization white clay, WWT waste residue, wet-discharged coal ash, blast-furnace slag and gypsum are processed compound by the said proportion ingredient of claim 1;
The 3rd step: finished product is manufactured
Add grinding aid, water reducer and compound by the said proportioning of claim 1 and carry out grinding, promptly process high reactivity micro mist finished product.
4. one kind prepares the said Cement Production method of claim 2,
The first step: raw material stoving and preheating decomposition reaction:
1) the causticization white clay that papermaking is produced 200 ℃-800 ℃ dry to moisture content less than 2%-7%;
2) the WWT waste residue that papermaking is produced 200 ℃-800 ℃ dry to moisture content less than 2%-7%;
3) with power plant's wet-discharged coal ash 140 ℃-400 ℃ dry to moisture content less than 2%-5%, get in the storage tank and carry out the anoxic activation more than 6 hours;
4) with blast-furnace slag 120 ℃-200 ℃ dry to moisture content less than 1%-3%;
Second step: feed proportioning
To dry with the preheating decomposition reaction after gained causticization white clay, WWT waste residue, wet-discharged coal ash, blast-furnace slag and gypsum and cement clinker, process compound by the said proportion ingredient of claim 2;
The 3rd step: finished product is manufactured
Add grinding aid, water reducer by the said proportioning of claim 2, carry out grinding with compound and promptly process finished cement.
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Cited By (7)
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---|---|---|---|---|
CN102586947A (en) * | 2012-03-09 | 2012-07-18 | 鹤壁维洁节能材料研究院 | Method for producing inorganic fiber for papermaking by means of alkali recovery lime sludge of paper mill |
CN103011706A (en) * | 2012-12-14 | 2013-04-03 | 海南蓝岛环保产业股份有限公司 | Concrete taking green mud and white mud as admixtures and preparation method for concrete |
CN103406332A (en) * | 2013-08-09 | 2013-11-27 | 金东纸业(江苏)股份有限公司 | Method for recycling waste residues generated in papermaking and object obtained with the method |
CN103880356A (en) * | 2014-02-25 | 2014-06-25 | 冯乃谦 | Method for manufacturing multifunctional concrete by using papermaking white clay |
CN103979810A (en) * | 2014-05-22 | 2014-08-13 | 同济大学 | Method for preparing sulphoaluminate cement clinker by comprehensively utilizing papermaking white mud, bauxite and flue gas desulfurization gypsum |
CN105645798A (en) * | 2016-03-10 | 2016-06-08 | 吴兵 | Method of utilizing pulping and papermaking white mud to produce fly ash |
CN110482886A (en) * | 2019-08-21 | 2019-11-22 | 湖州乌米科技有限公司 | A method of high strength cement is prepared using papermaking waste |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN102586947A (en) * | 2012-03-09 | 2012-07-18 | 鹤壁维洁节能材料研究院 | Method for producing inorganic fiber for papermaking by means of alkali recovery lime sludge of paper mill |
CN103011706A (en) * | 2012-12-14 | 2013-04-03 | 海南蓝岛环保产业股份有限公司 | Concrete taking green mud and white mud as admixtures and preparation method for concrete |
CN103011706B (en) * | 2012-12-14 | 2014-08-13 | 海南蓝岛环保产业股份有限公司 | Concrete taking green mud and white mud as admixtures and preparation method for concrete |
CN103406332A (en) * | 2013-08-09 | 2013-11-27 | 金东纸业(江苏)股份有限公司 | Method for recycling waste residues generated in papermaking and object obtained with the method |
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CN103880356A (en) * | 2014-02-25 | 2014-06-25 | 冯乃谦 | Method for manufacturing multifunctional concrete by using papermaking white clay |
CN103880356B (en) * | 2014-02-25 | 2015-11-18 | 冯乃谦 | A kind of method utilizing paper white sludge to manufacture multifunctional concrete |
CN103979810A (en) * | 2014-05-22 | 2014-08-13 | 同济大学 | Method for preparing sulphoaluminate cement clinker by comprehensively utilizing papermaking white mud, bauxite and flue gas desulfurization gypsum |
CN105645798A (en) * | 2016-03-10 | 2016-06-08 | 吴兵 | Method of utilizing pulping and papermaking white mud to produce fly ash |
CN110482886A (en) * | 2019-08-21 | 2019-11-22 | 湖州乌米科技有限公司 | A method of high strength cement is prepared using papermaking waste |
CN110482886B (en) * | 2019-08-21 | 2021-10-01 | 湖州乌米科技有限公司 | Method for preparing high-strength cement by using papermaking waste |
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