CN102330307B - Setting machine with oil removing and collecting energy-saving device - Google Patents

Setting machine with oil removing and collecting energy-saving device Download PDF

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Publication number
CN102330307B
CN102330307B CN 201110145637 CN201110145637A CN102330307B CN 102330307 B CN102330307 B CN 102330307B CN 201110145637 CN201110145637 CN 201110145637 CN 201110145637 A CN201110145637 A CN 201110145637A CN 102330307 B CN102330307 B CN 102330307B
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CN
China
Prior art keywords
oil
sump tank
collecting energy
setting machine
casing
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Expired - Fee Related
Application number
CN 201110145637
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Chinese (zh)
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CN102330307A (en
Inventor
唐国本
金德高
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DEQING HENGXIN ENERGY-SAVING TECHNOLOGY Co Ltd
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DEQING HENGXIN ENERGY-SAVING TECHNOLOGY Co Ltd
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Priority to CN 201110145637 priority Critical patent/CN102330307B/en
Publication of CN102330307A publication Critical patent/CN102330307A/en
Application granted granted Critical
Publication of CN102330307B publication Critical patent/CN102330307B/en
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Abstract

The invention discloses a setting machine with an oil removing and collecting energy-saving device, which comprises the oil removing and collecting energy-saving device. The oil removing and collecting energy-saving device comprises a box body. The box body is divided into two left and right independent spaces through a sealing diaphragm; the left part of the box body is used as a waste gas passage; the right part of the box body is used as a fresh air passage; a waste gas inlet is arranged in the box body and below the waste gas passage; a waste gas discharge outlet is arranged in the box body and above the waste gas passage; a filter screen, a lower oil removing and collecting device, a heat pipe and an upper oil removing and collecting device are sequentially arranged in the waste gas passage from bottom to top; the heat pipe passes through the sealing diaphragm to enter the fresh air passage; a fresh air inlet is arranged in the box body and above the fresh air passage; a fresh air outlet is arranged in the box body and below the fresh air passage; the heat pipe is arranged in the fresh air passage; the waste gas inlet of the oil removing and collecting energy-saving device is communicated with a waste gas port of the setting machine; and the fresh air outlet of the oil removing and collecting energy-saving device is communicated with an air inlet of the setting machine. Due to the adoption of the technical scheme, the adverse impact of oil substances in waste gas on a heat exchange surface is solved.

Description

A kind of setting machine with oil-collecting energy saver
Technical field
The invention belongs to energy-conservation, purification techniques field, relate in particular to a kind of energy-conservation, as to purify integrated design setting machine that removes the oil-collecting energy saver that has.
Background technology
At present, setting machine, dryer are the main energy consumption equipments of textile printing and dyeing industry, difference according to setting temperature and discharge amount of exhaust gas, every setting machine approximately have 30-50 ten thousand kilocalories/hour heat waste because of toxic emission, under the macroscopic of energy-saving and emission-reduction, at the Waste gas outlet of setting machine, dryer energy saver is installed and is of great practical significance.
Contain a large amount of oil smoke and fiber etc. in the waste gas of setting machine, dryer, present energy saver is ignored the impact of oily matter opposite heat tube heat exchange surface and screen pack in the waste gas mostly, in use often because the oily matter in the setting machine waste gas is condensed into oil droplet because of temperature drop, thereby cause knot oil on heat pipe surface and the screen pack, this causes energy-saving effect to descend on the one hand; Cause on the other hand the fiber on the screen pack to remove; Cause the energy saver resistance increment on the one hand again, affect the normal operation of setting machine; Also can bury disaster hidden-trouble in addition.
Summary of the invention
In order to solve above-mentioned technical problem, the purpose of this invention is to provide a kind of safe, long-acting setting machine that removes the oil-collecting energy saver that has, overcome existing setting machine, dryer energy-saving equipment because ignoring oily matter exchange hot side, the impact of screen pack and the technological deficiency of disaster hidden-trouble in the waste gas.
To achieve the above object, the present invention has adopted following technical scheme:
A kind of setting machine with oil-collecting energy saver, comprise the oil-collecting energy saver, this goes the oil-collecting energy saver to comprise casing, two relatively independent spaces about described casing is divided into by seal diaphragm, left-hand component is exhaust steam passage, and right-hand component is new wind passage; Casing is provided with exhaust gas inlet below exhaust steam passage, the top is provided with Waste gas outlet, is provided with successively screen pack, the oil collector sump tank that goes down, heat pipe and the oil collector sump tank that gets in the exhaust steam passage from bottom to top, and heat pipe passes seal diaphragm and enters in the new wind passage; Casing is provided with fresh inlet above new wind passage, the below is provided with new wind outlet, in the new wind passage described heat pipe is set; The described exhaust gas inlet of oil-collecting energy saver of going is communicated with the exhaust outlet of setting machine, and this goes the new wind outlet of oil-collecting energy saver to be communicated with the air inlet of setting machine.
As preferably, described heat pipe is the straight tube that inner sealing has heat transfer medium, and a plurality of heat pipes are arranged with array way by rest stand and seal diaphragm and are installed in box house.
As preferably, described a plurality of heat pipes are inclined to set, and the end that heat pipe is positioned at exhaust steam passage is lower than the end that it is positioned at new wind passage.
As preferably, the described upper and lower oil collector sump tank that goes includes arc, spacer bar and arc lower plate, upper arc cambered surface is installed in above the spacer bar downwards, arc lower plate cambered surface upwards is installed in below the spacer bar, upper arc, the concavo-convex alternate corrugated of being arranged to of arc lower plate alternatively up and down, upper arc and arc lower plate are local overlapping and be formed with up and down the gap between the two and circulate for waste gas in the cambered surface both sides.
As preferably, the described upper and lower oil collector sump tank that goes is when being installed to box house, the length direction of upper arc and arc lower plate is horizontal by 5 °~15 ° inclinations angle, be respectively equipped with oil trap and lower oil trap in the upper and lower bottom, lower end of going oil collector sump tank to tilt, upper and lower oil trap bottom is provided with oil spill pipe and lower oil spill pipe.
As preferably, describedly upper and lowerly go arc in the oil collector sump tank with the mutual vertical mode setting of its length direction.
As preferably, but described get on oil collector sump tank and the oil collector sump tank that goes down are respectively by getting on the right track and lower railway is installed in the casing in the mode of pull dismounting.
As preferably, but described filter screen is installed in the casing by the mode of filter screen track with the pull dismounting.
As preferably, the described oil collector sump tank that gets on, go down all to have between oil collector sump tank and filter screen and the cabinet shell insulation material isolation.
Further preferred, the described oil collector sump tank that gets on, the oil collector sump tank that goes down, heat pipe and filter screen all are installed in box house, and casing and outside junction seal with encapsulant.
The present invention is owing to having adopted above technical scheme; by installing oil collector sump tank; on the one hand can be by the part oily matter in the device removal waste gas itself; on the other hand can whole waste gas circulating face collect and discharging from the oily matter of lower of waste gas outlet, the cleaning of protective energy conservation device heat-transfer surface, long-acting and safe operation.By the oil collector sump tank that goes down is installed, can be by the part oily matter in the device removal waste gas itself, reduce the oil smoke concentration in the rising waste gas, reduce the condensation temperature of oil smoke oily matter, collect simultaneously and discharge the oily matter that drips from upper subordinate, the screen pack that the protection bottom is communicated with is viscous oil not, is convenient to cleaning and safeguards, and keep the unimpeded of waste gas; By screen pack is installed, can collect the particles such as fiber in the waste gas, cleaning and the security of operation of protective energy conservation device heat-transfer surface; Simultaneously pull direction and setting machine, dryer axis are perpendicular, are convenient to regular maintenance and the maintenance of filter screen.To the collection of oily matter and cleaning and the maintenance of discharging and screen pack, can effectively avoid the generation of fire by effectively.Owing to having solved oily matter in setting machine, the dryer waste gas to the negative effect of energy saver heat-transfer surface, therefore can increase heat-transfer surface according to actual conditions, be convenient to reclaim more waste gas residual heat.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the A-A cutaway view of Fig. 1;
Fig. 3 is the structural representation that embodiment 1 removes oil collector sump tank;
Fig. 4 is the top view of Fig. 3;
Fig. 5 is the stereogram that embodiment 1 removes oil collector sump tank;
Number in the figure explanation: 1-setting machine or dryer loam cake; The 2-screen pack; The 3-oil collector sump tank that goes down; Oil trap under the 4-; Oil spill pipe under the 5-; The 6-casing; The 7-heat pipe; The 8-oil collector sump tank that gets on; 9-gets on the right track; The upper oil trap of 10-; The 11-Waste gas outlet; The 12-fresh inlet; The 13-seal diaphragm; The new wind outlet of 14-; The 15-exhaust gas inlet; The upper oil spill pipe of 16-; The 17-lower railway; 18-filter screen track; The upper arc of 31-; The 32-spacer bar; 33-arc lower plate.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is made a detailed explanation.
Embodiment 1:
A kind of oil-collecting energy saver that goes as shown in Figure 1 and Figure 2 comprises casing 6, two relatively independent spaces about casing 6 is divided into by seal diaphragm 13, and left-hand component is exhaust steam passage, right-hand component is new wind passage; Casing 6 is provided with exhaust gas inlet 15 below exhaust steam passage, the top is provided with Waste gas outlet 11, be provided with successively screen pack 2, the oil collector sump tank 3 that goes down in the exhaust steam passage from bottom to top, with a plurality of heat pipes 7 and the oil collector sump tank 8 that gets on that array way is arranged, these heat pipes 7 pass seal diaphragm 13 and enter new wind passage; Casing 6 is provided with fresh inlet 12 above new wind passage, the below is provided with new wind outlet 14, and the above-mentioned a plurality of heat pipes 7 with the array way arrangement are set in the new wind passage.
In the present embodiment, above-mentioned heat pipe 7 has the straight tube of heat transfer medium for inner sealing, heat pipe 7 is inclined to set, an end that is positioned at exhaust steam passage is lower than the end that it is positioned at new wind passage, preheating is carried out to the air through new wind passage in the upper end that rises in the new wind passage behind the heat of heat transfer medium in heat pipe absorption through the waste gas of exhaust steam passage like this, reaches the effect of energy-saving and emission-reduction; A plurality of heat pipes 7 are arranged with array way by rest stand and seal diaphragm 13 and are installed in casing 6 inside; Described seal diaphragm 13 is divided into heat absorption district (high-temperature region) and heat release zone (low-temperature space) with casing, on go down oil collector sump tank and screen pack all be built in heat absorption district (high-temperature region) in the casing; Described heat pipe heat exchanging face divides (high-temperature region, heat absorption district, be positioned at the exhaust steam passage part) and heat release zone (low-temperature space, be positioned at new wind channel part), (high-temperature region) heat pipe top, heat absorption district connects to lead in the oil collector sump tank that gets on, bottom and is communicated in down oil collector sump tank; Heat release zone (low-temperature space) heat pipe top is communicated in new wind air inlet, the bottom is communicated in new wind air outlet.The air door of described new wind air inlet is provided with control valve, the air outlet pipeline of new wind up and down or left and right sides length be provided with adjustable screw.Such as Fig. 3, Fig. 4, shown in Figure 5, on described, oil collector sump tank 8 goes down, 3 include arc 31, spacer bar 32 and arc lower plate 33, upper arc 31 cambered surfaces are installed in downwards above two spacer bars 32, arc lower plate 33 cambered surfaces upwards are installed in below two spacer bars 32, upper arc 31, arc lower plate 33 alternatively up and down are concavo-convex alternately to be arranged to corrugated (arc 31 up and down, 33 and spacer bar 32 can directly be welded and fixed, also can be that bolt is fixing), upper arc 31 and arc lower plate 33 are local overlapping and be formed with up and down the gap between the two and circulate for waste gas in the cambered surface both sides, stopped by arc 31, the fluid in the waste gas condenses and splashes into along cambered surface in the cancave cambered surface of arc lower plate 33 at upper arc 31; The described upper and lower oil collector sump tank 8,3 that goes is when being installed to casing 6 inside, the length direction of upper arc 31 and arc lower plate 33 is horizontal by 5 °~15 ° inclinations angle, be respectively equipped with oil trap 10 and lower oil trap 4 in the upper and lower bottom, lower end of going oil collector sump tank 8,3 to tilt, upper and lower oil trap 10,4 bottoms are provided with oil spill pipe 16 and lower oil spill pipe 4, are convenient to so the oily automatic-discharging of collecting and the waste oil collecting case that flows into the casing outside; Describedly upper and lowerly go arc 31,33 in the oil collector sump tank 8,3 with the mutual vertical mode setting of length direction, have like this and better go the oil-collecting effect; But described get on oil collector sump tank 8 and go down oil collector sump tank 3 respectively by get on the right track 9 and lower railway 17 be installed in the casing 6 in the mode of pull dismounting, can make things convenient for pull and dismounting like this, be convenient to regularly care and maintenance.But filter screen 2 also is installed in the casing 6 by the mode of filter screen track 18 with the pull dismounting, and pull direction and setting machine or dryer axis are perpendicular, and maintenance and attendant can directly process on setting machine or dryer limit.Get on oil collector sump tank 8, go down all to have between oil collector sump tank 3 and filter screen 2 and casing 6 shells insulation material isolation.For avoiding the too much interface of casing to cause will get on oil collector sump tank 8, the oil collector sump tank 3 that goes down, heat pipe 7 and filter screen 2 of sealing difficulty, this enforcement all to be installed in casing 6 inside, casing 6 seals with encapsulant with outside junction.
During use, go on the exhaust outlet and air inlet that the oil-collecting energy saver is installed in setting machine or dryer loam cake 1 above-mentioned, like this, waste gas is by exhaust gas inlet 15 process filter screen 2 and the oil collector sump tanks 3 that go down, part oily matter in the waste gas and solid content are by primary purification, then through superheater tube 7, the utilization that is partially absorbed of heat in the waste gas (is passed to the opposite side heat release of heat pipe, heat new wind, new wind after the heating adds to setting machine by new wind outlet 14 or dryer is inner), waste gas after the heat release enters up oil collector sump tank 8, again removes part oil rear by Waste gas outlet 11 dischargings.The oil collector sump tank 8 that gets on is removed with the oily matter of collecting and is automatically flow to upper oil trap 10 by the oil collector sump tank 8 that gets on, and passes through upper oil spill pipe 16 automatic-dischargings to the casing outside; The oil collector sump tank 3 that goes down is removed with the oily matter of collecting and is automatically flow to lower oil trap 4 by the oil collector sump tank 3 that goes down, and passes through upper oil spill pipe 5 automatic-dischargings to the casing outside.
Embodiment 2:
A kind of setting machine comprises and removes as described in Example 1 the oil-collecting energy saver that this goes the exhaust gas inlet 15 of oil-collecting energy saver to be communicated with the exhaust outlet of setting machine, and this goes the new wind outlet 14 of oil-collecting energy saver to be communicated with the air inlet of setting machine.
Embodiment 3:
A kind of dryer comprises and removes as described in Example 1 the oil-collecting energy saver that this goes the exhaust gas inlet 15 of oil-collecting energy saver to be communicated with the exhaust outlet of dryer, and this goes the new wind outlet 14 of oil-collecting energy saver to be communicated with the air inlet of dryer.
Above embodiment only is preferably embodiment of the present invention; protection scope of the present invention is not limited to above-described embodiment; so long as: adopt waste gas, new wind binary channels, adopt the oil collector sump tank that goes down to go oil-collecting, adopt heat pipe to reclaim heat energy-conservation, all fall within the scope of protection of the present invention.

Claims (8)

1. setting machine with oil-collecting energy saver, comprise the oil-collecting energy saver, it is characterized in that, the described oil-collecting energy saver that goes comprises casing (6), two relatively independent spaces about described casing (6) is divided into by seal diaphragm (13), left-hand component is exhaust steam passage, and right-hand component is new wind passage; Casing (6) is provided with exhaust gas inlet (15) below exhaust steam passage, the top is provided with Waste gas outlet (11), be provided with successively screen pack (2), the oil collector sump tank that goes down (3), heat pipe (7) and the oil collector sump tank that gets on (8) in the exhaust steam passage from bottom to top, heat pipe (7) passes seal diaphragm (13) and enters in the new wind passage; Casing (6) is provided with fresh inlet (12) above new wind passage, the below is provided with new wind outlet (14), in the new wind passage described heat pipe (7) is set; The described exhaust gas inlet (15) of oil-collecting energy saver of going is communicated with the exhaust outlet of setting machine, describedly goes the new wind outlet (14) of oil-collecting energy saver to be communicated with the air inlet of setting machine; The described upper and lower oil collector sump tank (8,3) that goes includes arc (31), spacer bar (32) and arc lower plate (33), upper arc (31) cambered surface is installed in downwards above the spacer bar (32), arc lower plate (33) cambered surface upwards is installed in below the spacer bar (32), upper arc (31), the concavo-convex alternate corrugated of being arranged to of arc lower plate (33) alternatively up and down, upper arc (31) and arc lower plate (33) are local overlapping and be formed with up and down the gap between the two and circulate for waste gas in the cambered surface both sides; Described heat pipe (7) has the straight tube of thermal medium for inner sealing, a plurality of heat pipes (7) are arranged with array way by rest stand and seal diaphragm (13) and are installed in casing (6) inside.
2. a kind of setting machine with oil-collecting energy saver according to claim 1 is characterized in that, described a plurality of heat pipes (7) are inclined to set, and the end that heat pipe (7) is positioned at exhaust steam passage is lower than the end that it is positioned at new wind passage.
3. a kind of setting machine with oil-collecting energy saver according to claim 1, it is characterized in that, the described upper and lower oil collector sump tank (8,3) that goes is when being installed to casing (6) inside, the length direction of upper arc (31) and arc lower plate (33) is horizontal by 5 °~15 ° inclinations angle, be respectively equipped with upper oil trap (10) and lower oil trap (4) in the upper and lower bottom, lower end of going oil collector sump tank (8,3) to tilt, upper and lower oil trap (10,4) bottom is provided with oil spill pipe (16) and lower oil spill pipe (4).
4. a kind of setting machine with oil-collecting energy saver according to claim 1 is characterized in that, describedly upper and lowerly goes arc (31,33) in the oil collector sump tank (8,3) with the mutual vertical mode setting of its length direction.
5. a kind of setting machine with oil-collecting energy saver according to claim 1, it is characterized in that, the described oil collector sump tank that gets on (8) and the oil collector sump tank that goes down (3) respectively by get on the right track (9) and lower railway (17) but be installed in the casing (6) in the mode of pull dismounting.
6. a kind of setting machine with oil-collecting energy saver according to claim 1 is characterized in that, described filter screen (2) by filter screen track (18) but be installed in the casing (6) in the mode of pull dismounting.
7. a kind of setting machine with oil-collecting energy saver according to claim 1 is characterized in that, the insulation material isolation is all arranged between the described oil collector sump tank that gets on (8), the oil collector sump tank that goes down (3) and filter screen (2) and casing (6) shell.
8. a kind of setting machine with oil-collecting energy saver according to claim 1, it is characterized in that, the described oil collector sump tank that gets on (8), the oil collector sump tank that goes down (3), heat pipe (7) and filter screen (2) all are installed in casing (6) inside, and casing (6) seals with encapsulant with outside junction.
CN 201110145637 2011-06-01 2011-06-01 Setting machine with oil removing and collecting energy-saving device Expired - Fee Related CN102330307B (en)

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Application Number Priority Date Filing Date Title
CN 201110145637 CN102330307B (en) 2011-06-01 2011-06-01 Setting machine with oil removing and collecting energy-saving device

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Application Number Priority Date Filing Date Title
CN 201110145637 CN102330307B (en) 2011-06-01 2011-06-01 Setting machine with oil removing and collecting energy-saving device

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CN102330307B true CN102330307B (en) 2013-01-23

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102877253A (en) * 2012-10-11 2013-01-16 德清恒鑫节能科技有限公司 Setting machine
CN102878841A (en) * 2012-10-11 2013-01-16 德清恒鑫节能科技有限公司 Novel energy-saving device
CN106807171A (en) * 2016-12-29 2017-06-09 广州凯耀资产管理有限公司 A kind of forming machine energy-saving and purifying system
CN106988068B (en) * 2017-03-14 2019-02-26 中原工学院 A kind of automatically cleaning forming machine baking oven

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100470804B1 (en) * 2001-10-11 2005-02-21 임호권 waste-heat recovering system and cleaning-water auto filtering system and exhaust-gas regenerative system for tenter
JP4223402B2 (en) * 2001-11-01 2009-02-12 コーニンクレッカ フィリップス エレクトロニクス エヌ ヴィ Luminaires and lamella grids for luminaires
CN201662348U (en) * 2010-04-30 2010-12-01 李玉静 Waste gas heat exchanger for boarding machine
CN201785616U (en) * 2010-07-26 2011-04-06 刘岳豪 Setting machine waste gas purification circulating device
CN202081286U (en) * 2011-06-01 2011-12-21 德清恒鑫节能科技有限公司 Setting machine with gathered oil-removing energy-saving device

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