CN102329971A - Method for smelting copper magnesium alloy - Google Patents
Method for smelting copper magnesium alloy Download PDFInfo
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- CN102329971A CN102329971A CN201110165422A CN201110165422A CN102329971A CN 102329971 A CN102329971 A CN 102329971A CN 201110165422 A CN201110165422 A CN 201110165422A CN 201110165422 A CN201110165422 A CN 201110165422A CN 102329971 A CN102329971 A CN 102329971A
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- cathode copper
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Abstract
The invention relates to a method for smelting copper magnesium alloy, which belongs to the technical field of electrical alloy materials and comprises the following process steps of: step 1, calculating the magnesium ingot weight required by each block of standard cathode copper according to the copper and magnesium alloy mixture ratio; step 2, plugging magnesium ingots with the circulated required weight into lifting lugs arranged at bottom of the cathode copper, tightly pressing the lifting lugs for fixation, and forming cathode copper and magnesium ingot combining elements; step 3, lifting the cathode copper and magnesium ingot combining elements, throwing the cathode copper and magnesium ingot combining elements into a smelting furnace, and fast sinking the combining elements into the bottom of the smelting furnace by the self weight of the cathode copper; and steps 4, heating the combining elements to 1050 to 1200 DEG C during smelting, smelting the cathode copper and magnesium ingot combining elements into copper magnesium alloy molten liquid, adding one block of cathode copper and magnesium ingot combining element at time intervals, and realizing the continuous production through the circulation in such a way. The method for smelting the copper magnesium alloy in the smelting furnace, the uniformity of magnesium elements in copper liquid is better, and the magnesium element content can be ensured.
Description
Technical field
The present invention relates to a kind of method of melting copper-magnesium alloy, be mainly used in the production of copper-magnesium alloy strand or osculatory, belong to electrical alloy material technology field.
Background technology
Copper-magnesium alloy is because the alloy strengthening effect, and the electric railway of making is with osculatory, carrier cable and dropper, its good corrosion resistance; Physical strength is far above the fine copper twisted wire, and the current-carrying performance is good, and overload capacity is big; Heat stability is good, high about 1.5 times of its single line strength ratio fine copper single line intensity can live through load impact; Working stability is reliable, and therefore long service life is widely used in the high-speed electric railway contact system and uses as current-carrying alloyed contact line and carrier cable.
During in the past copper-magnesium alloy melting; In smelting furnace, add a cathode copper earlier; And then in smelting furnace, add magnesium ingot; So circulation is successively reinforced to satisfy the production needs of length copper-magnesium alloy blank, and added magnesium ingot weight calculates according to copper-magnesium alloy proportioning and standard cathode weight of copper.But because magnesium is a kind of very active metal, its fusing point, boiling point are lower, and density is low; Very easily oxidized, therefore when in smelting furnace, adding magnesium ingot, magnesium ingot is as long as the copper liquid in the contact smelting furnace begins reaction; Can produce splash phenomena, its security is relatively poor, and magnesium is easy to volatilization; The Mg content of final copper-magnesium alloy is often on the low side, needs to add magnesium ingot in addition and replenishes, and causes the magnesium element content homogeneity of final product relatively poor.
Summary of the invention
The objective of the invention is to overcome above-mentioned deficiency, a kind of method of melting copper-magnesium alloy is provided, its whole process is safe and reliable, and magnesium is not volatile in fusion process, and magnesium element content can be guaranteed, and the magnesium element content homogeneity of the finished product is better.
The objective of the invention is to realize like this: a kind of method of melting copper-magnesium alloy, it comprises following process step:
Step 1: calculate the every magnesium ingot weight that standard cathode copper is required according to the copper-magnesium alloy proportioning;
Step 2: the magnesium ingot that will calculate required weight is filled in the hanger of cathode copper bottom, and compresses hanger and fix, and forms cathode copper and magnesium ingot conjunction;
Step 3: cathode copper and magnesium ingot conjunction are lifted, drop in the smelting furnace, utilize the own wt of cathode copper to make conjunction sink to the smelting furnace bottom rapidly;
Step 4: be heated to 1050 ~ 1200 ℃ during melting, cathode copper and magnesium ingot conjunction are smelted into the copper-magnesium alloy liquation, every certain interval of time adds a cathode copper and magnesium ingot conjunction, and so circulation realizes continuous production.
Compared with prior art, the invention has the beneficial effects as follows:
The method of a kind of melting copper-magnesium alloy of the present invention; It is fixed in the magnesium ingot of required proportioning weight on the hanger of cathode copper bottom; Then cathode copper is added in the smelting furnace with magnesium ingot, magnesium ingot can sink to the smelting furnace bottom, through the electric convection effect in the smelting furnace copper magnesium elements is mixed in smelting furnace then; And difficult generation of magnesium melting process splashed and volatilized; Whole process is safe and reliable, and magnesium element content also can be guaranteed, its magnesium element content error can be controlled at ± 0.01% in.
Description of drawings
Fig. 1 is the structural representation of cathode copper among the present invention and magnesium ingot conjunction.
Fig. 2 is the synoptic diagram of the present invention's interpolation cathode copper and magnesium ingot conjunction in the smelting furnace.
Wherein:
Cathode copper 1
Hanger 2
Magnesium ingot 3
Driving 4
Charging opening 5.
Embodiment
The present invention relates to a kind of method of melting copper-magnesium alloy, it comprises following process step:
Step 1: calculate the every magnesium ingot weight that standard cathode copper is required according to the copper-magnesium alloy proportioning;
Step 2: the magnesium ingot 3 that will calculate required weight is filled in the hanger 2 of cathode copper 1 bottom, and it is fixing to compress hanger 2, forms cathode copper and magnesium ingot conjunction (like Fig. 1);
Step 3: 4 cathode copper and magnesium ingot conjunction lifted through driving a vehicle, drop in the smelting furnace, utilize the own wt of cathode copper 1 to sink to smelting furnace bottom (like Fig. 2) rapidly;
Step 4: be heated to 1050 ~ 1200 ℃ during melting; Cathode copper and magnesium ingot conjunction are smelted into the copper-magnesium alloy liquation; Every interval certain hour adds a cathode copper and magnesium ingot conjunction, and so circulation realizes continuous production, confirms according to the production efficiency of blank pitch time.
Embodiment 1:
1, gets cathode copper 24.75Kg, calculate required magnesium ingot weight 0.1375Kg, the magnesium ingot of required weight is filled in the hanger of cathode copper bottom, and compress hanger and fix, form cathode copper and magnesium ingot conjunction according to the copper-magnesium alloy proportioning.
2, lift through driving and the conjunction of unit clamp, drop in the smelting furnace, utilize the cathode copper own wt to sink to the smelting furnace bottom cathode copper and magnesium ingot.
3, be heated to 1050 ~ 1200 ℃ during melting, cathode copper and magnesium ingot conjunction are smelted into the copper-magnesium alloy liquation, add a cathode copper and magnesium ingot conjunction according to the every certain interval of time of the production efficiency of blank, so circulation realizes continuous production.
Claims (1)
1. the method for a melting copper-magnesium alloy is characterized in that its process step is:
Step 1: calculate the every magnesium ingot weight that standard cathode copper is required according to the copper-magnesium alloy proportioning;
Step 2: the magnesium ingot that will calculate required weight is filled in the hanger of cathode copper bottom, and compresses hanger and fix, and forms cathode copper and magnesium ingot conjunction;
Step 3: cathode copper and magnesium ingot conjunction are lifted, drop in the smelting furnace, utilize the own wt of cathode copper to make conjunction sink to the smelting furnace bottom rapidly;
Step 4: be heated to 1050 ~ 1200 ℃ during melting, cathode copper and magnesium ingot conjunction are smelted into the copper-magnesium alloy liquation, every certain interval of time adds a cathode copper and magnesium ingot conjunction, and so circulation realizes continuous production.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110165422 CN102329971B (en) | 2011-06-20 | 2011-06-20 | Method for smelting copper magnesium alloy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110165422 CN102329971B (en) | 2011-06-20 | 2011-06-20 | Method for smelting copper magnesium alloy |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102329971A true CN102329971A (en) | 2012-01-25 |
| CN102329971B CN102329971B (en) | 2013-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110165422 Active CN102329971B (en) | 2011-06-20 | 2011-06-20 | Method for smelting copper magnesium alloy |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1401803A (en) * | 2002-08-28 | 2003-03-12 | 江阴市电工合金有限公司 | Copper-magnesium alloy strand production process thereof |
| CN101032929A (en) * | 2007-04-05 | 2007-09-12 | 辽宁金鑫环电缆有限公司 | Magnesium and copper alloy carrier cable for electrization railway burden transporting |
| CN101429670A (en) * | 2008-11-27 | 2009-05-13 | 东营方圆有色金属有限公司 | Cathode copper ultrasonic cleaning groove |
| CN101707084A (en) * | 2009-11-09 | 2010-05-12 | 江阴市电工合金有限公司 | Manufacturing method for copper-magnesium alloy stranded wire |
| CN101717871A (en) * | 2009-12-15 | 2010-06-02 | 北京有色金属研究总院 | Preparation method of copper and magnesium master alloy |
-
2011
- 2011-06-20 CN CN 201110165422 patent/CN102329971B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1401803A (en) * | 2002-08-28 | 2003-03-12 | 江阴市电工合金有限公司 | Copper-magnesium alloy strand production process thereof |
| CN101032929A (en) * | 2007-04-05 | 2007-09-12 | 辽宁金鑫环电缆有限公司 | Magnesium and copper alloy carrier cable for electrization railway burden transporting |
| CN101429670A (en) * | 2008-11-27 | 2009-05-13 | 东营方圆有色金属有限公司 | Cathode copper ultrasonic cleaning groove |
| CN101707084A (en) * | 2009-11-09 | 2010-05-12 | 江阴市电工合金有限公司 | Manufacturing method for copper-magnesium alloy stranded wire |
| CN101717871A (en) * | 2009-12-15 | 2010-06-02 | 北京有色金属研究总院 | Preparation method of copper and magnesium master alloy |
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| CN102329971B (en) | 2013-03-27 |
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Address after: 214423, No. 113 West Harbour Road, Zhouzhuang Town, Wuxi, Jiangsu, Jiangyin Patentee after: JIANGYIN ELECTRICAL ALLOY CO., LTD. Address before: 214423, No. 113 West Harbour Road, Zhouzhuang Town, Wuxi, Jiangsu, Jiangyin Patentee before: Jiangyin Electrical Alloy Co., Ltd. |