Summary of the invention
The object of the present invention is to provide a kind of catalyzer and application thereof that synthesis of acrylamide contains the photosensitivity nitrile hydratase strain that be used for; Photosensitivity Nitrile hydratase pseudomonas putida bacterial classification of the present invention through traditional zymotic, hydration catalysis synthesis of acrylamide, utilizes bacterial strain synthetic acrylic amide hydrated product concentration of the present invention high; Reduced spissated burden; And by product is few, and product purity is high, is fit to the suitability for industrialized production acrylic amide.
The technical scheme that the present invention adopted is: this is used for the catalyzer that synthesis of acrylamide contains the photosensitivity nitrile hydratase strain:
Thalline fermentation culture: pseudomonas putida (Pseudomonas putida) thalline is inoculated in solid medium, picking lawn fermentative prepn Nitrile hydratase in shaking table after the activation, shaking speed 100~200rmin
-1, temperature is 25~40 ℃, uses 4molL in per 6 hours
-1NaOH solution regulate pH value, make it to maintain between 6.5~7.5, obtain having the fermented liquid of Nitrile hydratase vigor behind cultivation 50~100h, and total enzyme work of fermented liquid reaches 800~12,000,000 units per ml fermented liquids;
Catalyst suspension: fermented liquid in separation factor >=4000 spinnings, is removed supernatant, cell suspension in deionized water or 20mM, pH are 7.0~8.0 buffer solution of potassium phosphate, is made into the catalyst suspension that cell concn is 5% (wt).
Solid culture based formulas used in the such scheme is: glycerine 0.2~2%, yeast extract 0.5~1.5%, agar 0.2~2%, urea 0.1~1%, K
2HPO
40.1 KH~0.5%,
2PO
40.1~0.5%, NaCl 0.1~1% and MgSO
40.005~0.02%, de-salted water 10~15%, surplus is a starch; Fermentative medium formula is: glycerine 0.2~2%, yeast extract 0.5~1.5%, L-glutamic acid 0.2~2%, urea 0.2~2%, K
2HPO
40.1~0.5%, KH
2PO
40.1~0.5%, MgSO
40.005~0.02%, Fe
3+0.001~0.01%, pH value 6.5~7.5, surplus are de-salted water; Above-mentioned per-cent is mass percent.
The Application of Catalyst that contains the photosensitivity nitrile hydratase strain: comprise the steps: in catalyst suspension, slowly to add vinyl cyanide, at illumination, normal pressure, temperature is 25 ℃, 200rmin
-1Stirring velocity under carry out the enzyme catalysis hydration reaction, the addition of vinyl cyanide accounts for 20% (wt) of reaction system, through the reaction of 10h, obtains acrylamide soln; Catalyst suspension and acrylonitrile reactor liquid mass ratio are between 1: 100~1: 200.
The Fe that adds in the above-mentioned fermenting process
3+Be FeCl
3, Fe
2(SO
4)
3, Fe (NO)
3In any one; Acrylonitrile reactor liquid vinyl cyanide and water.
Above-mentioned said illumination condition is a fluorescent lamp irradiation fermentor tank.
The beneficial effect that the present invention had is: be through in the traditional zymotic process, adding Fe in the substratum
3+Production contains pseudomonas putida bacterial strain or its mutagenic strain cell of Nitrile hydratase; And this cell separated from nutrient solution process catalyst suspension; The hydration of catalyzing propone nitrile becomes acrylamide solution, under the traditional technology condition, adopts the illumination fermentor tank, and the transformation efficiency of vinyl cyanide can reach 99.99%; The acrylamide solution that is obtained can obtain highly purified acrylamide solution through operations such as nanofiltration, IXs.The present invention is through add Fe during the fermentation
3+, significantly improved the enzymic activity of Nitrile hydratase, when improving enzymic activity more than 50% the culture cycle of fermentation has been shortened greatly; In addition, the present invention has also increased illumination condition in the acrylonitrile hydration stage, thereby the enzymic activity of hydratase of acrylonitrile has been improved greatly, and the Nitrile hydratase transformation period has been prolonged 1.5 times.Utilize bacterial strain synthetic acrylic amide hydrated product concentration of the present invention high, reduced spissated burden, and by product is few, product purity is high, is fit to the suitability for industrialized production acrylic amide.
Bacterial strain, Fe among the present invention
3+, the mutual coordinative role of illumination condition could become acrylic amide by the efficient catalytic acrylonitrile hydration.The Nitrile hydratase that pseudomonas putida bacterial strain that the present invention uses and mutagenic strain thereof produce can efficiently change into acrylic amide with vinyl cyanide, and its operating process is simple, reaction conditions is gentle, environmental pollution is little, separation is purified simply, the vinyl cyanide transformation efficiency is high, product purity is high.
The present invention compared with prior art has following characteristics:
Prior art is used for the hydration of catalyzing propone nitrile and becomes the bacterial strain of acrylic amide to mainly contain the bacterium of Rhod, excellent bacillus and through the bacterial classification of mutagenesis.Bacterial classification of the present invention belongs to Rhodopseudomonas.This bacterial strain adds Fe during the fermentation
3+, when hydration stage had the condition of illumination, this bacterial classification enzymatic productivity increased substantially, and was up to 50 mg/ml fermented liquids, and total enzyme work of its unit volume fermented liquid reaches 1,200 ten thousand units per ml fermented liquids.
Embodiment:
Embodiment 1:
(1), producing of catalyst suspension:
Thalline fermentation culture: the pseudomonas putida thalline is inoculated in solid medium, picking lawn fermentative prepn Nitrile hydratase in shaking table after the activation, shaking speed 100rmin
-1, temperature is 30 ℃, uses 4molL in per 6 hours
-1NaOH solution regulate pH value, make it to maintain 7.5, obtain having the fermented liquid of Nitrile hydratase vigor behind the cultivation 72h.
Measure the strain enzyme-producing ability through weighing method.Getting the 10mL fermented liquid, is 5000 at separation factor, and supernatant is removed in spinning, behind distilled water wash three times, the cell that obtains is placed in the infrared drying oven, and 85 ℃ are dried to constant weight, and about 4h takes out and puts into moisture eliminator, cooling back weighing.The enzymatic productivity that is recorded by aforesaid method is 40.3 mg/ml fermented liquids.
Is 5000 with above-mentioned fermented liquid at separation factor, and supernatant is removed in spinning, and cell suspension in 20mM, pH are 7.5 buffer solution of potassium phosphate, is made into the catalyst suspension that cell concn is 5% (wt).
(2), utilize the catalyst suspension synthesis of acrylamide: in catalyst suspension, slowly add vinyl cyanide, at sun exposure fermented liquid, normal pressure, temperature is 25 ℃, 200rmin
-1Stirring velocity under carry out the enzyme catalysis hydration reaction; The addition of vinyl cyanide accounts for 20% (wt) of reaction system, and through the reaction of 10h, acquisition concentration is 26.74% acrylamide soln; Vinyl cyanide transformation efficiency 99.81%, vinylformic acid, propenal concentration 0.00005% in the solution.The mass ratio of fermented liquid and acrylonitrile reactor liquid is 1: 120.Adopt HPLC (HPLC) to analyze vinyl cyanide and converted product acrylic amide; Prepare both mixing solutionss and do typical curve; Quantitative through external standard method, Nitrile hydratase vigor in the assaying reaction liquid. the Nitrile hydratase vigor that is recorded by aforesaid method is 800u/mL.
Solid medium: glycerine 0.5%, yeast extract 1%, agar 1%, urea 0.3%, K
2HPO
40.3%, KH
2PO
40.3%, NaCl0.5%, MgSO
40.01%, de-salted water 10~15%, surplus is a starch; Fermention medium: glycerine 1.5%, yeast extract 1%, L-glutamic acid 1%, urea 1.2%, K
2HPO
40.3%, KH
2PO
40.3%, MgSO
40.01%, Fe
3+0.003%, pH value 7, surplus are de-salted water.
Embodiment 2:
(1), producing of catalyst suspension:
Thalline fermentation culture: the pseudomonas putida thalline is inoculated in solid medium, picking lawn fermentative prepn Nitrile hydratase in shaking table after the activation, shaking speed 100rmin
-1, temperature is 30 ℃, uses 4molL in per 6 hours
-1NaOH solution regulate pH value, make it to maintain 7.5, obtain having the fermented liquid of Nitrile hydratase vigor behind the cultivation 72h.The enzymatic productivity that is recorded by aforesaid method is 45.6 mg/ml fermented liquids.
Is 5000 with above-mentioned fermented liquid at separation factor, and supernatant is removed in spinning, and cell suspension in 20mM, pH are 7.5 buffer solution of potassium phosphate, is made into the catalyst suspension that cell concn is 5% (wt).
(2), utilize the catalyst suspension synthesis of acrylamide: in catalyst suspension, slowly add vinyl cyanide, at sun exposure fermented liquid, normal pressure, temperature is under 25 ℃, 200rmin
-1Stirring velocity under carry out the enzyme catalysis hydration reaction; The addition of vinyl cyanide accounts for 20% (wt) of reaction system, and through the reaction of 15h, acquisition concentration is 29.45% acrylamide soln; Vinyl cyanide transformation efficiency 99.93%, vinylformic acid, propenal concentration 0.00002% in the solution.The mass ratio of fermented liquid and acrylonitrile reactor liquid is 1: 100.The Nitrile hydratase vigor that is recorded by aforesaid method is 1100u/mL.
Solid medium: glycerine 0.5%, yeast extract 1%, agar 1%, urea 0.3%, K
2HPO
40.3%, KH
2PO
40.3%, NaCl0.5%, MgSO
40.01%, de-salted water 10~15%, surplus is a starch;
Fermention medium: glycerine 1.5%, yeast extract 1%, L-glutamic acid 1%, urea 1.2%, K
2HPO
40.3%, KH
2PO
40.3%, MgSO
40.01%, Fe
3+0.005%, pH value 7, surplus are de-salted water.
Embodiment 3:
(1), producing of catalyst suspension:
Thalline fermentation culture: the pseudomonas putida thalline is inoculated in solid medium, picking lawn fermentative prepn Nitrile hydratase in shaking table after the activation, shaking speed 100rmin
-1, temperature is 35 ℃, uses 4molL in per 6 hours
-1NaOH solution regulate pH value, make it to maintain 7.5, obtain having the fermented liquid of Nitrile hydratase vigor behind the cultivation 60h.The enzymatic productivity that is recorded by aforesaid method is 48.1 mg/ml fermented liquids.
Is 5000 with above-mentioned fermented liquid at separation factor, and supernatant is removed in spinning, and cell suspension in 20mM, pH are 7.5 buffer solution of potassium phosphate, is made into the catalyst suspension that cell concn is 5% (wt).
(2), utilize the catalyst suspension synthesis of acrylamide: in catalyst suspension, slowly add vinyl cyanide, at sun exposure fermented liquid, normal pressure, temperature is under 25 ℃, 200rmin
-1Stirring velocity under carry out enzyme catalysis hydration reaction vinyl cyanide addition account for 20% (wt) of reaction system; Reaction through 10h; Acquisition concentration is 26.72% acrylamide soln, vinyl cyanide transformation efficiency 99.75%, vinylformic acid, propenal concentration 0.00006% in the solution.The mass ratio of fermented liquid and acrylonitrile reactor liquid is 1: 150.The Nitrile hydratase vigor that is recorded by aforesaid method is 1000u/mL.
Solid medium: glycerine 0.5%, yeast extract 1%, agar 1%, urea 0.3%, K
2HPO
40.3%, KH
2PO
40.3%, NaCl 0.5%, MgSO
40.01%, de-salted water 10~15%, surplus is a starch;
Fermention medium: glycerine 1.5%, yeast extract 1%, L-glutamic acid 1%, urea 1.2%, K
2HPO
40.3%, KH
2PO
40.3%, MgSO
40.01%, Fe
3+0.008%, pH value 7.5, surplus are de-salted water.
Embodiment 4:
(1), thalline fermentation culture: the pseudomonas putida thalline is inoculated in solid medium, picking lawn fermentative prepn Nitrile hydratase in shaking table after the activation, shaking speed 100rmin
-1, temperature is 35 ℃, uses 4molL in per 6 hours
-1NaOH solution regulate pH value, make it to maintain 7.5, obtain having the fermented liquid of Nitrile hydratase vigor behind the cultivation 50h.The enzymatic productivity that is recorded by aforesaid method is 49.8 mg/ml fermented liquids.
Is 5000 with above-mentioned fermented liquid at separation factor, and supernatant is removed in spinning, and cell suspension in 20mM, pH are 7.5 buffer solution of potassium phosphate, is made into the catalyst suspension that cell concn is 5% (wt).
(2), utilize the catalyst suspension synthesis of acrylamide: in catalyst suspension, slowly add vinyl cyanide, at sun exposure fermented liquid, normal pressure, temperature is under 25 ℃, 200rmin
-1Stirring velocity under carry out the enzyme catalysis hydration reaction; The addition of vinyl cyanide accounts for 20% (wt) of reaction system, and through the reaction of 20h, acquisition concentration is 29.47% acrylamide soln; Vinyl cyanide transformation efficiency 99.99%, vinylformic acid, propenal concentration 0.00003% in the solution.The mass ratio of fermented liquid and acrylonitrile reactor liquid is 1: 100.The Nitrile hydratase vigor that is recorded by aforesaid method is 1000u/mL.
Solid medium: glycerine 0.5%, yeast extract 1%, agar 1%, urea 0.3%, K
2HPO
40.3%, KH
2PO
40.3%, NaCl 0.5%, MgSO
40.01%, de-salted water 10~15%, surplus is a starch; Fermention medium: glycerine 1.5%, yeast extract 1%, L-glutamic acid 1%, urea 1.2%, K
2HPO
40.3%, KH
2PO
40.3%, MgSO
40.01%, Fe
3+0.01%, pH value 7.5, surplus are de-salted water.
Embodiment 5:
Present embodiment does not add Fe during the fermentation
3+, and at hydration stage illumination condition useless, to compare with the foregoing description 4.
(1), producing of catalyst suspension:
Thalline fermentation culture: the pseudomonas putida thalline is inoculated in solid medium, picking lawn fermentative prepn Nitrile hydratase in shaking table after the activation, shaking speed 100rmin
-1, temperature is 35 ℃, uses 4molL in per 6 hours
-1NaOH solution regulate pH value, make it to maintain 7, obtain having the fermented liquid of Nitrile hydratase vigor behind the cultivation 90h.
The enzymatic productivity that is recorded by aforesaid method is 15.7 mg/ml fermented liquids.
Is 5000 with above-mentioned fermented liquid at separation factor, and supernatant is removed in spinning, and cell suspension in 20mM, pH are 7.5 buffer solution of potassium phosphate, is made into the catalyst suspension that concentration is 5% (wt).The mass ratio of fermented liquid and acrylonitrile reactor liquid is 1: 100.
(1), utilize the catalyst suspension synthesis of acrylamide: in catalyst suspension, slowly add vinyl cyanide, at normal pressure, temperature is 25 ℃, 200rmin
-1Stirring velocity under carry out the enzyme catalysis hydration reaction, the addition of vinyl cyanide accounts for 22% (wt) of reaction system, through the reaction of 10h, obtains concentration and be 8.9% acrylamide soln, vinyl cyanide transformation efficiency 30.4%.
The Nitrile hydratase vigor that is recorded by aforesaid method is 106u/mL.
Solid medium: glycerine 0.8%, yeast extract 1%, agar 1%, urea 0.3%, K
2HPO
40.3%, KH
2PO
40.3%, NaCl0.5%, MgSO
40.01%, de-salted water 10%, surplus is a starch;
Fermention medium: glycerine 1.5%, yeast extract 1%, L-glutamic acid 1%, urea 1.2%, K
2HPO
40.3%, KH
2PO
40.3%, MgSO
40.01%, pH value 7, surplus are de-salted water.
Used per-cent is mass percent in the foregoing description.