CN102329489A - Needle flame grade semitransparent PC (polycarbonate) material for anti-collision strip and preparation method thereof - Google Patents

Needle flame grade semitransparent PC (polycarbonate) material for anti-collision strip and preparation method thereof Download PDF

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Publication number
CN102329489A
CN102329489A CN201110143933A CN201110143933A CN102329489A CN 102329489 A CN102329489 A CN 102329489A CN 201110143933 A CN201110143933 A CN 201110143933A CN 201110143933 A CN201110143933 A CN 201110143933A CN 102329489 A CN102329489 A CN 102329489A
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China
Prior art keywords
temperature
district
crashproof
polycarbonate
fire
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CN201110143933A
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Chinese (zh)
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徐东
徐永
付天英
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Polymer Science Shenzhen New Materials Co Ltd
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Polymer Science Shenzhen New Materials Co Ltd
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Priority to CN201110143933A priority Critical patent/CN102329489A/en
Publication of CN102329489A publication Critical patent/CN102329489A/en
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    • B29C47/92

Abstract

The invention discloses a needle flame grade semitransparent PC (polycarbonate) material for an anti-collision strip and a preparation method thereof. The needle flame grade semitransparent PC material for the anti-collision strip consists of the following components in percentage by weight: 87-92% of polycarbonate, 8-12% of flame retardant, 0.3-0.5% of flame-retarding synergist and 0.2-0.4% of antioxidant, and the flame retardant is bromotriazine. The needle flame grade semitransparent PC material for the anti-collision strip, which is prepared by the preparation method, has excellent over-all properties, high strength, good ductility and high heat resistance; grains and a workpiece after injection molding are semitransparent; during a needle flame test, the PC material extinguishes once the PC material leaves fire; further, combusting cotton does not drip; and the PC material has quite high safety performance.

Description

A kind of pin flame level is partly passed through crashproof PC material and preparation method thereof
[technical field]
The present invention relates to polymeric material field, relate in particular to a kind of pin flame level and partly pass through crashproof PC material and preparation method thereof.
[background technology]
What in April, 2010, company needed a kind of fire-retardant rank extra-high-speed newly developed partly passes through crashproof plastic rubber material.To this technical requirements of partly passing through crashproof plastic rubber material be: translucent, can be through the test of pin flame, toughness and intensity need very good.
PEI (polyetherimide) is amber transparent solid, does not add flame retardant resistance and low smoke intensity that the PEI feed particles of any additives just has, and oxygen index is 47%, and the burning grade is the UL94-V-0 level.
But though PEI resin flame retardant properties is better, burning is 30 seconds on pin flame experimental machine, in this process drip phenomenon is arranged, and still can't satisfy and partly pass through crashproof plastic rubber material to fire-retardant technical requirements.
Polycarbonate (Polycarbonate) water white transparency, heat-resisting, shock resistance, the fire-retardant V2 level that is generally.But melt viscosity is high, is prone to drip the combustion cotton of hanging down, and not only fire-retardant rank does not reach, and can't pass the test of pin flame.
[summary of the invention]
The technical problem that the present invention will solve provides a kind of can the test through the pin flame, and the pin flame level that toughness and intensity are high is partly passed through crashproof PC material.
Another technical problem that will solve of the present invention provides the preparation method that a kind of above-mentioned pin flame level is partly passed through crashproof PC material.
In order to solve the problems of the technologies described above, the technical scheme that the present invention adopts is that a kind of pin flame level is partly passed through crashproof PC material, and is composed of the following components by weight percentage:
Polycarbonate 87-92%;
Fire retardant 8-12%;
Fire retarding synergist 0.3-0.5%;
Oxidation inhibitor 0.2-0.4%;
Described fire retardant is a brominated triazine.
Above-described pin flame level is partly passed through crashproof PC material, and described polycarbonate is the bisphenol A-type aromatic copolycarbonate, and relative molecular weight is 25000-30000.
Above-described pin flame level is partly passed through crashproof PC material, and described fire retarding synergist is the polytetrafluorethylepowder powder that ANS resin coats.
Above-described pin flame level is partly passed through crashproof PC material, and in the powder of the tetrafluoroethylene that said ANS resin coats, the mass ratio of vinylbenzene and vinyl cyanide is 4: 1, and tetrafluoroethylene and ANS resin mass ratio are 7: 3.
Above-described pin flame level is partly passed through crashproof PC material, and described fire retarding synergist is anti-dripping agent TF-1645.
Above-described pin flame level is partly passed through crashproof PC material, and described oxidation inhibitor is (three (2, the 4-di-t-butyl) phenyl-phosphite).
Above-described pin flame level is partly passed through crashproof PC material, and is composed of the following components by weight percentage:
Polycarbonate 91-92%;
Fire retardant 8-9%;
Fire retarding synergist 0.3-0.5%;
Oxidation inhibitor 0.2-0.4%.
The technical scheme that above-mentioned pin flame level is partly passed through crashproof PC preparation method for material may further comprise the steps:
A, weigh raw material according to above-mentioned weight percent;
B, polycarbonate are by 120 ℃, and baking was expected 4 hours;
C, add in the high mixer and dried by the fire good polycarbonate, fire retardant, fire retarding synergist, oxidation inhibitor mixed 10 minutes;
D, raw material that step is mixed melt extrude granulation through twin screw extruder; Twin screw extruder technology is: twin screw extruder one district's temperature is 180-200 ℃, and two district's temperature are 200-210 ℃, and three district's temperature are 230-250 ℃; Four district's temperature are 230-245 ℃, and five district's temperature are 235-250 ℃, and six district's temperature are 230-240 ℃; Seven district temperature 230-235 ℃, eight district temperature 230-240 ℃, die head temperature 240-250 ℃; Screw speed 420-480r/min, main frame feeding revolution is 20-30r/min.
The pin flame level of the present invention's preparation is partly passed through the high comprehensive performance of crashproof PC material, intensity height, good toughness, heat-resisting height.Product after particle and the injection moulding shape that is translucent.During the test of pin flame, promptly go out from fire, and do not drip the combustion cotton of hanging down, safety performance is very high.
[embodiment]
Below in conjunction with embodiment the present invention is done detailed explanation:
Wherein component one is the bisphenol A-type aromatic copolycarbonate, and relative molecular weight is 25000-30000.The present invention selects for use Japan to go out photochemical IR2200.
Component two fire retardants are brominated triazine, and it is the collaborative BACN of a kind of bromo-nitrogen, and its ultra-violet radiation resisting and light fastness are superior, have overcome the shortcoming that tetrabromo and ten bromine light fastness are poor, color is prone to flavescence, are the upgrading substitute products of tetrabromo and ten bromines.Its outward appearance is pure white, and molecular weight is big, complex structure; Have good thermostability and electric property, superior photostabilization, brominated triazine is different from traditional bromide fire retardant; Its initial decomposition temperature is high, because its fire retardant mechanism removes thermal endothermic decomposition heat drop type, does not contain free bromine simultaneously; The agent of traditional bromine fire-retardant then can produce free bromine, and the negative impact that can avoid free bromine to bring for processing units and environment can make that processing units is safer, product properties is more excellent.Owing to bromine nitrogen flame retardant synergistic effect, its flame retardant resistance is more superior than tetrabromo and ten bromines simultaneously.The application selects the FR-245. of Shandong China ink sharpening for use
Component three fire retarding synergists are a kind of polytetrafluorethylepowder powder of special modification.Component three fire retarding synergists are surface cladding type products, and elite SAN coating material and general-purpose plastics have the better consistency and the transparency.Among the SAN, the mass ratio of vinylbenzene S and vinyl cyanide AN is 4: 1.The mass ratio of PTFE and SAN is 7: 3.Because good consistency, the influence of impact intensity is fewer in the high-impact prescription.Make an addition in the prescription of thermoplastics, can significantly increase melt strength and Young's modulus, play the flame-retardant anti-dropping effect; Make thermoplastic material reach higher flame-retardant standard; Have fabulous dispersiveness, not conglomeration under the normal temperature, injection-molded item is wrinkle resistant; The black and white goods do not have brilliant point, and the improvement of product surface glossiness is especially obvious.Utilize the fibrosis performance of fluoropolymer in plastic working, play anti-drip effect, reduce spreading of flame.The present invention selects the anti-dripping agent Dyneon TF-1645 of Minnesota Mining and Manufacturing Company for use.
Oxidation inhibitor is phosphite ester kind antioxidant 168 in the component four, (three (2, the 4-di-t-butyl) phenyl-phosphite).
Embodiment 1
Weigh raw material according to following weight percent; Polycarbonate IR2200 91.3%, fire-retardant FR-2 45 8%, fire retarding synergist TF-1645 0.5%, oxidation inhibitor 168 0.2%.
Polycarbonate is by 120 ℃, and baking was expected 4 hours; Add in the high mixer and dried by the fire good polycarbonate, fire retardant, fire retarding synergist, oxidation inhibitor mixed 10 minutes;
The raw material that step is mixed melt extrudes granulation through twin screw extruder; Twin screw extruder technology is: twin screw extruder one district's temperature is 180 ℃, and two district's temperature are 200 ℃, and three district's temperature are 240 ℃; Four district's temperature are 240 ℃, and five district's temperature are 245 ℃, and six district's temperature are 235 ℃; Seven district's temperature, 230, eight district's temperature 230, die head temperature 240; Screw speed 480r/min, main frame feeding revolution is 30r/min.
Embodiment 2
Weigh raw material according to following weight percent; Polycarbonate IR2200 89.3%, fire-retardant FR-2 45 10%, fire retarding synergist TF-1645 0.3%, oxidation inhibitor 168 0.4%.
Polycarbonate is by 120 ℃, and baking was expected 4 hours; Add in the high mixer and dried by the fire good polycarbonate, fire retardant, fire retarding synergist, oxidation inhibitor mixed 10 minutes;
The raw material that step is mixed melt extrudes granulation through twin screw extruder; Twin screw extruder technology is: twin screw extruder one district's temperature is 200 ℃, and two district's temperature are 220 ℃, and three district's temperature are 250 ℃; Four district's temperature are 245 ℃, and five district's temperature are 250 ℃, and six district's temperature are 240 ℃; Seven district's temperature, 235, eight district's temperature 240, die head temperature 250; Screw speed 460r/min, main frame feeding revolution is 25r/min.
Embodiment 3
Weigh raw material according to following weight percent; Polycarbonate IR2200 87.3%, fire-retardant FR-2 45 12%, fire retarding synergist TF-1645 0.4%, oxidation inhibitor 168 0.3%.
Polycarbonate is by 120 ℃, and baking was expected 4 hours; Add in the high mixer and dried by the fire good polycarbonate, fire retardant, fire retarding synergist, oxidation inhibitor mixed 10 minutes;
The raw material that step is mixed melt extrudes granulation through twin screw extruder; Twin screw extruder technology is: twin screw extruder one district's temperature is 190 ℃, and two district's temperature are 210 ℃, and three district's temperature are 230 ℃; Four district's temperature are 230 ℃, and five district's temperature are 235 ℃, and six district's temperature are 230 ℃; Seven district's temperature, 230, eight district's temperature 235, die head temperature 245; Screw speed 420r/min, main frame feeding revolution is 20r/min.
Performance evaluation mode and implementation standard
It is 120-130 ℃ the dry 4-6 of air dry oven hour that the material that above-mentioned 1-3 is prepared places temperature, sample preparation on day injection moulding machine of sea.Place cooling 24 back test as a child, testing standard is a USS.The tensile strength standard: ASTM D638, specimen types is the I type, and batten is of a size of 57mm*13mm*3.2mm (effective dimensions), and draw speed is 50mm/min; The flexural strength standard: ASTM D790, batten is of a size of 128mm*13mm*3.2mm, and rate of bending is 20mm/min; The socle girder normal of impact: ASTM D256, batten is of a size of 63.5mm*12.7mm*3.2mm, and breach residue width is 10.71mm; Melting index standard: ASTMD1238 condition: 300 ℃/1.2kg, flame retardant test standard UL94, batten is of a size of 128mm*13mm*1.6mm; Pin flame testing standard is that (burner diameter 0.9mm, flame height 12 ± 1mm burn 30 seconds again from fire to GB/T5169-2008; During this period; Can not have and drip the combustion cotton of hanging down, behind fire, extinguish immediately), product is of a size of 130mm*1.6mm*2.0mm.
The raw material weight per-cent number of embodiment 1-3 and the composite property table of processing
Form (weight percent) Touchstone Embodiment 1 Embodiment 2 Embodiment 3
PC?IR2200 91.3 89.3 87.3
FR-245 8 10 12
TF-1645 0.5 0.3 0.4
168 0.2 0.4 0.3
Tensile strength (MPa) ASTM?D638 60.2 61.8 63.2
Elongation at break (%) ASTM?D638 126.5 124.3 118.4
Flexural strength (MPa) ASTM?D790 90.7 92.6 92.8
Modulus in flexure (MPa) ASTM?D790 2350 2430 2543
V-notch impacts (J/m) ASTM?D256 150 146.9 132.6
Melting index (g/10min) ASTM?D1238 18.3 19.2 21.5
The test of pin flame GB/T5169-2008 0S does not drip 0S does not drip 0S does not drip
Fire-retardant UL94(1.6mm) V0 V0 V0
The particle outward appearance Translucent Translucent Translucent
The application selects bromo-nitrogen based flame retardant-brominated triazine for use and without brominated Polystyrene (or brominated polystyrene) and tetrabromobisphenol a polycarbonate (being the brominated aromatic fire retardant), learns through a large amount of experiments.Because brominated Polystyrene or brominated polystyrene rigidity are strong, influence the performance of unmodified resin, and particle is opaque; And tetrabromobisphenol a polycarbonate is because be low-molecular polycarbonate, and its viscosity is low, and good fluidity though there is transparent effect always to drip, does not reach pin flame test request.
The pin flame level of the present invention's preparation is partly passed through the high comprehensive performance of crashproof PC material, intensity height, good toughness, heat-resisting height.Product after particle and the injection moulding shape that is translucent.During the test of pin flame, promptly go out (0 second) from fire, and do not drip the combustion cotton of hanging down, safety performance is very high, has satisfied the requirement of partly passing through crashproof plastic rubber material that aforementioned certain company develops fire-retardant rank extra-high-speed.

Claims (8)

1. a pin flame level is partly passed through crashproof PC material, it is characterized in that, and is composed of the following components by weight percentage:
Polycarbonate 87-92%;
Fire retardant 8-12%;
Fire retarding synergist 0.3-0.5%;
Oxidation inhibitor 0.2-0.4%:
Described fire retardant is a brominated triazine.
2. pin flame level according to claim 1 is partly passed through crashproof PC material, it is characterized in that described polycarbonate is the bisphenol A-type aromatic copolycarbonate, and relative molecular weight is 25000-30000.
3. pin flame level according to claim 1 is partly passed through crashproof PC material, it is characterized in that, described fire retarding synergist is the polytetrafluorethylepowder powder that ANS resin coats.
4. pin flame level according to claim 3 is partly passed through crashproof PC material; It is characterized in that; In the powder of the tetrafluoroethylene that said ANS resin coats, the mass ratio of vinylbenzene and vinyl cyanide is 4: 1, and tetrafluoroethylene and ANS resin mass ratio are 7: 3.
5. pin flame level according to claim 4 is partly passed through crashproof PC material, it is characterized in that described fire retarding synergist is anti-dripping agent TF-1645.
6. pin flame level according to claim 1 is partly passed through crashproof PC material, it is characterized in that described oxidation inhibitor is (three (2, the 4-di-t-butyl) phenyl-phosphite).
7. pin flame level according to claim 1 is partly passed through crashproof PC material, it is characterized in that, and is composed of the following components by weight percentage:
Polycarbonate 91-92%;
Fire retardant 8-9%;
Fire retarding synergist 0.3-0.5%;
Oxidation inhibitor 0.2-0.4%.
8. the said pin flame of claim 1 level is partly passed through the preparation method that crashproof PC expects, it is characterized in that, may further comprise the steps:
A) weight percent according to claim 1 weighs raw material;
B) polycarbonate is by 120 ℃, and baking was expected 4 hours;
C) add in the high mixer and dried by the fire good polycarbonate, fire retardant, fire retarding synergist, oxidation inhibitor mixed 10 minutes;
D) raw material that step is mixed melt extrudes granulation through twin screw extruder; Twin screw extruder technology is: twin screw extruder one district's temperature is 180-200 ℃, and two district's temperature are 200-210 ℃, and three district's temperature are 230-250 ℃; Four district's temperature are 230-245 ℃, and five district's temperature are 235-250 ℃, and six district's temperature are 230-240 ℃; Seven district temperature 230-235 ℃, eight district temperature 230-240 ℃, die head temperature 240-250 ℃; Screw speed 420-480r/min, main frame feeding revolution is 20-30r/min.
CN201110143933A 2011-05-31 2011-05-31 Needle flame grade semitransparent PC (polycarbonate) material for anti-collision strip and preparation method thereof Pending CN102329489A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102690508A (en) * 2012-03-26 2012-09-26 深圳市科聚新材料有限公司 Light-tight infrared-transmissive polycarbonate material and preparation method thereof
CN102757634A (en) * 2012-07-30 2012-10-31 深圳市科聚新材料有限公司 Super-black and high-gross polycarbonate composite material and preparation method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101348603A (en) * 2007-07-19 2009-01-21 东丽纤维研究所(中国)有限公司 Flame-retardant anti-dropping resin composition
CN101362857A (en) * 2008-09-24 2009-02-11 华南理工大学 Non-halogen flame-retarding high performance polycarbonate engineering plastics and preparation method thereof
CN101469119A (en) * 2007-12-25 2009-07-01 上海普利特复合材料股份有限公司 Flame-retardant reinforced polycarbonate composition
CN101891943A (en) * 2009-05-21 2010-11-24 苏州汉扬精密电子有限公司 Halogen-free flame-retardance fiberglass type polycarbonate and manufacturing method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101348603A (en) * 2007-07-19 2009-01-21 东丽纤维研究所(中国)有限公司 Flame-retardant anti-dropping resin composition
CN101469119A (en) * 2007-12-25 2009-07-01 上海普利特复合材料股份有限公司 Flame-retardant reinforced polycarbonate composition
CN101362857A (en) * 2008-09-24 2009-02-11 华南理工大学 Non-halogen flame-retarding high performance polycarbonate engineering plastics and preparation method thereof
CN101891943A (en) * 2009-05-21 2010-11-24 苏州汉扬精密电子有限公司 Halogen-free flame-retardance fiberglass type polycarbonate and manufacturing method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102690508A (en) * 2012-03-26 2012-09-26 深圳市科聚新材料有限公司 Light-tight infrared-transmissive polycarbonate material and preparation method thereof
CN102690508B (en) * 2012-03-26 2015-03-25 深圳市科聚新材料有限公司 Light-tight infrared-transmissive polycarbonate material and preparation method thereof
CN102757634A (en) * 2012-07-30 2012-10-31 深圳市科聚新材料有限公司 Super-black and high-gross polycarbonate composite material and preparation method
CN102757634B (en) * 2012-07-30 2015-06-24 深圳市科聚新材料有限公司 Super-black and high-gross polycarbonate composite material and preparation method

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Application publication date: 20120125