CN102328035A - Turntable vacuum moulding production line - Google Patents
Turntable vacuum moulding production line Download PDFInfo
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- CN102328035A CN102328035A CN201110300583A CN201110300583A CN102328035A CN 102328035 A CN102328035 A CN 102328035A CN 201110300583 A CN201110300583 A CN 201110300583A CN 201110300583 A CN201110300583 A CN 201110300583A CN 102328035 A CN102328035 A CN 102328035A
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Abstract
The invention relates to a turntable vacuum moulding production line which comprises a shakeout transfer trolley, an electromagnetic iron absorption mechanism, a pouring mechanism, box closing manipulators, a box returning motor roller way, a box opening space motor roller way and a box opening space. In the invention, multiple pairs of upper and lower box models are arranged in a circular automatic moulding ring respectively; the models are continuously subjected to coating, spraying, drying, empty box fastening, sand addition, compaction, smoothening and back film coating, wherein all operations can be automatically performed, except for the spraying which is manually operated. Two rapping box closing manipulators are arranged between two moulding rings so as to perform rapping, box turning and box closing on the lower and upper boxes respectively. The closed moulding boxes are continuously arranged in the pouring moulding ring and sequentially subjected to pouring, cooling and box opening, wherein manual pouring is adopted generally, and other processes can be realized automatically; and due to the automatic moulding line, the production efficiency is greatly improved, and the moulding of 20 models can be realized per hour.
Description
Technical field
The present invention relates to a kind of foundry machinery, be specifically related to a kind of turntable type V method moulding line.
Background technology
Along with negative effect and China's sustainable development formulation that global warming brings, environmental protection comes into one's own in all trades and professions day by day.At casting industry, the moulding of V method is used sand because of its moulding and is dry sand, no chemical contamination, and energy consumption is low, is described as " green casting ", is accepted by more and more enterprises.The semi-automatic plain bumper of the many employings of present V method moulding shuttles back and forth portable and the moulding of nowel moulding circle is gone up in full-automation.Semi-automation is shaped to two portable plain bumpers and shuttles; Model is fixed on the plain bumper; Follow moving of plain bumper; Accomplish overlay film, spraying, oven dry, button empty van successively, add sand, jolt ramming, wipe, cover operations such as notacoria, molding off, the artificial mould turnover of the sand mold after the molding, core, mould assembling down are at last by putting cast in certain rule set; Semi-automatic moulding receives single plain bumper to accomplish overlay film, spraying, oven dry, button case, adds the influence of operations such as sand, jolt ramming, molding, productivity ratio be up to 8 types/hour.Full-automatic moulding circle is because it is divided into top box moulding circle, nowel moulding circle and cast moulding circle, and equipment is more, and floor space is bigger.
Summary of the invention
The present invention has overcome the deficiency of prior art; A kind of turntable type V method moulding line has been proposed; Said production line is separately positioned in the automatic molding circle of circulation box model up and down many; Continuously model is carried out overlay film, spraying, oven dry, buckles empty van, adds sand, jolt ramming, wipes, covers notacoria off, except that the spray paint manually-operated, but all the other all automation mechanized operations.Two molding mould assembling manipulators are set in the middle of the two moulding circles, respectively nowel and top box are carried out molding, mould turnover, mould assembling operation.The molding box that gets togather is arranged in the cast moulding circle continuously, pours into a mould, cools off, separates case successively, the artificial cast of general employing, and all the other operations all can realize automation, the mo(u)lding line of automation has improved production efficiency greatly, per hour can reach 20 types.
Technical scheme of the present invention is: turntable type V method moulding line; Comprise knockout transport carriage, electromagnet mechanism, cast mechanism, mould assembling manipulator, go back to punch-out equipment action roller road, separate between case motor-driven roller-way and conciliate between case; Be connected through the guide rail that doffs between said knockout transport carriage and the electromagnet mechanism; Be connected through a cast transmission mechanism between said electromagnet mechanism and the cast mechanism; Between cast mechanism and mould assembling manipulator, be provided with mould assembling transport carriage and sandbox transport carriage, be provided with the up-down plain bumper, be provided with the multistation moulding turntable in the side of up-down plain bumper in the place ahead of said mould assembling manipulator; Front at the up-down plain bumper is provided with thin film heater; Said time punch-out equipment action roller road is at the opposite side of multistation moulding turntable, and said time punch-out equipment action roller road is connected through a turntable transport with the multistation moulding turntable, is provided with a turnover machine at the other end that goes back to punch-out equipment action roller road; Said turnover machine connects a rise and fall roller; Said rise and fall roller separates with said that motor-driven roller-way is connected between case through a motor-driven connection platform, separates between case the end of motor-driven roller-way and is provided with one and separates the case platform, is provided with between conciliating between case and separates the case manipulator separating the case platform.
Said multistation moulding turntable comprises rotating platform control system and drive system, and rotating platform control system is connected through control line with drive system, and said drive system comprises drive motors, transmission mechanism and signal system.
Said electromagnet mechanism comprises control module and electromagnet unit, and said rotating platform control system is connected with control module through holding wire.
Said cast mechanism comprises cast controller and executing agency, and the cast controller is connected through control line with executing agency, said rotating platform control system through holding wire with pour into a mould controller and be connected.
Said mould assembling manipulator is provided with the manipulator controller, and said rotating platform control system is connected with the manipulator controller through holding wire.
Said up-down plain bumper is provided with the plain bumper controller, and said rotating platform control system is connected with the plain bumper controller through holding wire.
Said turnover machine is provided with the turnover machine controller, and said rotating platform control system is connected with the turnover machine controller through holding wire.
The said case platform of separating is provided with and separates the case controller, said rotating platform control system through holding wire with separate the case controller and be connected.
The present invention has following beneficial effect:
1) the present invention saves the device space greatly.Because overlay film, spraying, oven dry, button case in the technological process of production, add sand, jolt ramming, cover notacoria, operation such as molding all carries out on a big turntable, this with regard to make main mo(u)lding equipment concentrate on turntable about, and the space of periphery in.In limited factory building space, turntable type V method foundry production line equipment is compact, rationally distributed attractive in appearance more;
2) production efficiency of the present invention is high.Turntable type V method foundry production line can be realized the per hour casting production efficiency of 15-20 type with equipment still less, reaches the maximum productivity of V method casting;
3) the present invention saves the energy, environmental protection.Because all moulding simultaneously on same turntable of top box, nowel can be saved the half the electric power of moulding part, hydraulic pressure, compressed air etc.;
4) the present invention saves manpower.Because the alternately moulding on turntable of last nowel only needs to be equipped with 3-5 name operating personnel and gets final product, and can save half the personnel.
Description of drawings
Further specify the present invention below in conjunction with the accompanying drawing and the specific embodiment.
Accompanying drawing is an illustrative view of functional configuration of the present invention.
Among the figure, 1, the guide rail that doffs, 2, knockout transport carriage; 3, electromagnet mechanism; 4, cast transmission mechanism; 5, cast mechanism; 6, mould assembling transport carriage; 7, sandbox transport carriage; 8, mould assembling manipulator; 9, up-down plain bumper; 10, thin film heater; 11, multistation moulding turntable; 12, turntable transport; 13, go back to punch-out equipment action roller road; 14, turnover machine; 15, rise and fall roller; 16, motor-driven connection platform; 17, separate motor-driven roller-way between case; 18, separate the case platform; 19, support; 20, separate the case manipulator; 21, separate between case.
The specific embodiment
Further specify below in conjunction with accompanying drawing, and unrestricted scope involved in the present invention.
Shown in accompanying drawing; Turntable type V method moulding line of the present invention; Comprise knockout transport carriage 2, electromagnet mechanism 3, cast mechanism 5, mould assembling manipulator 8, go back to punch-out equipment action roller road 13, separate between case motor-driven roller-way 17 and conciliate between casees 21, be connected through the guide rail 1 that doffs between said knockout transport carriage 2 and the electromagnet mechanism 3, said electromagnet mechanism 3 is connected through a cast transmission mechanism 4 with pouring into a mould between the mechanism 5; Between cast mechanism 5 and mould assembling manipulator 8, be provided with mould assembling transport carriage 6 and sandbox transport carriage 7; Be provided with up-down plain bumper 9 in the place ahead of said mould assembling manipulator 8, be provided with multistation moulding turntable 11, be provided with thin film heater 10 in the front of up-down plain bumper 9 in the side of up-down plain bumper 9; Said time punch-out equipment action roller road 13 opposite sides at multistation moulding turntable 11; Said time punch-out equipment action roller road 13 is connected through a turntable transport 12 with multistation moulding turntable 11, is provided with a turnover machine 14 at the other end that goes back to punch-out equipment action roller road 13, and said turnover machine 14 connects a rise and fall roller 15; Said rise and fall roller 15 separates with said that motor-driven roller-way 17 is connected between case through a motor-driven connection platform 16; The end of separating motor-driven roller-way 17 between case is provided with one and separates case platform 18, conciliates to be provided with between 21 between casees and separates case manipulator 20 separating case platform 18, and manipulator 20 is fixed on the support 19 through fastener.
Said multistation moulding turntable comprises rotating platform control system and drive system, and rotating platform control system is connected through control line with drive system, and said drive system comprises drive motors, transmission mechanism and signal system.Said electromagnet mechanism 3 comprises control module and electromagnet unit, and said rotating platform control system is connected with control module through holding wire.Said cast mechanism 5 comprises cast controller and executing agency, and the cast controller is connected through control line with executing agency, said rotating platform control system through holding wire with pour into a mould controller and be connected.Said mould assembling manipulator is provided with the manipulator controller, and said rotating platform control system is connected with the manipulator controller through holding wire.Said up-down plain bumper 9 is provided with the plain bumper controller, and said rotating platform control system is connected with the plain bumper controller through holding wire.Said turnover machine 14 is provided with the turnover machine controller, and said rotating platform control system is connected with the turnover machine controller through holding wire.The said case platform 18 of separating is provided with and separates the case controller, said rotating platform control system through holding wire with separate the case controller and be connected.
This mo(u)lding line is four work position rotation table moulding, and four stations are respectively overlay film, spray station, and oven dry, button case station add sand, jolt ramming station, cover notacoria, stripper station.Two pairs of models are symmetrically distributed on four stations of turntable, work simultaneously.Along with turntable rotates a week, single model according to overlay film, spraying, oven dry, buckle case, add sand, jolt ramming, cover operations such as notacoria, molding and operate continuously, accomplish the moulding of sandbox.Manipulator carries out molding to nowel, top box respectively, and nowel need overturn, and on the price fixing dolly of transport carriage, accomplishes mould assembling.Transport carriage is transported to molding box and accomplishes cast on the teeming line; After the completion to be cooled, molding box is conciliate case manipulator 20 through transport carriage and is changed over to and separate between case 21 and separate case.The sandbox of separating behind the case separates up and down, successively through knockout roller-way, rise and fall roller 15, turnover machine 14, return punch-out equipment action roller road 13, mould assembling manipulator 8, get into moulding turntable.
Accompanying drawing is the layout of this mo(u)lding line, and its floor space is 27 meters * 24 meters, productivity ratio can reach 15～20 types/hour, be 50 meters * 30 meters with the full-automatic moulding circle moulding floor space minimum of isoproductivity.
Claims (8)
1. turntable type V method moulding line; Comprise knockout transport carriage, electromagnet mechanism, cast mechanism, mould assembling manipulator, go back to punch-out equipment action roller road, separate between case motor-driven roller-way and conciliate between case; It is characterized in that: be connected through the guide rail that doffs between said knockout transport carriage and the electromagnet mechanism, be connected through a cast transmission mechanism between said electromagnet mechanism and the cast mechanism, between cast mechanism and mould assembling manipulator, be provided with mould assembling transport carriage and sandbox transport carriage; Be provided with the up-down plain bumper in the place ahead of said mould assembling manipulator; Be provided with the multistation moulding turntable in the side of up-down plain bumper, be provided with thin film heater in the front of up-down plain bumper, said time punch-out equipment action roller road is at the opposite side of multistation moulding turntable; Said time punch-out equipment action roller road is connected through a turntable transport with the multistation moulding turntable; The other end going back to punch-out equipment action roller road is provided with a turnover machine, and said turnover machine connects a rise and fall roller, and said rise and fall roller separates with said that motor-driven roller-way is connected between case through a motor-driven connection platform; Separate between case the end of motor-driven roller-way and be provided with one and separate the case platform, be provided with between conciliating between case and separate the case manipulator separating the case platform.
2. turntable type V method moulding line according to claim 1; It is characterized in that: said multistation moulding turntable comprises rotating platform control system and drive system; Rotating platform control system is connected through control line with drive system, and said drive system comprises drive motors, transmission mechanism and signal system.
3. turntable type V method moulding line according to claim 2 is characterized in that: said electromagnet mechanism comprises control module and electromagnet unit, and said rotating platform control system is connected with control module through holding wire.
4. according to claim 2 or 3 described turntable type V method moulding lines; It is characterized in that: said cast mechanism comprises cast controller and executing agency; The cast controller is connected through control line with executing agency, and said rotating platform control system is connected with the cast controller through holding wire.
5. turntable type V method moulding line according to claim 4, it is characterized in that: said mould assembling manipulator is provided with the manipulator controller, and said rotating platform control system is connected with the manipulator controller through holding wire.
6. turntable type V method moulding line according to claim 5, it is characterized in that: said up-down plain bumper is provided with the plain bumper controller, and said rotating platform control system is connected with the plain bumper controller through holding wire.
7. turntable type V method moulding line according to claim 5, it is characterized in that: said turnover machine is provided with the turnover machine controller, and said rotating platform control system is connected with the turnover machine controller through holding wire.
8. turntable type V method moulding line according to claim 6 is characterized in that: the said case platform of separating is provided with and separates the case controller, said rotating platform control system through holding wire with separate the case controller and be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110300583A CN102328035A (en) | 2011-10-08 | 2011-10-08 | Turntable vacuum moulding production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110300583A CN102328035A (en) | 2011-10-08 | 2011-10-08 | Turntable vacuum moulding production line |
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| CN102328035A true CN102328035A (en) | 2012-01-25 |
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| CN201110300583A Pending CN102328035A (en) | 2011-10-08 | 2011-10-08 | Turntable vacuum moulding production line |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102554122A (en) * | 2012-01-29 | 2012-07-11 | 姜玉飞 | Novel modeling method for casting large-sized and ultra large-sized alloy steel track shoes |
| CN103418756A (en) * | 2012-05-14 | 2013-12-04 | 辽阳市富祥曲轴有限公司 | Automatic iron mold sand lined production line |
| CN104475679A (en) * | 2014-12-31 | 2015-04-01 | 福建省宝山机械有限公司 | Vacuum forming equipment-based precision casting method of casting products |
| CN106270390A (en) * | 2015-11-06 | 2017-01-04 | 无锡锡南铸造机械股份有限公司 | A kind of case system that automatically solves for V method casting technique |
| CN107673063A (en) * | 2017-09-04 | 2018-02-09 | 广东利迅达机器人系统股份有限公司 | One planting sand mould carries automated warehouse system |
| CN112719228A (en) * | 2020-12-22 | 2021-04-30 | 景县诚信铸造模具有限公司 | Four-station vertical sand adding molding machine |
| CN115283660A (en) * | 2022-07-21 | 2022-11-04 | 苏州安路达智能科技有限公司 | Mould static pressure molding line |
| CN117862427A (en) * | 2024-03-12 | 2024-04-12 | 华翔(翼城)工业装备有限公司 | Production line for V-method casting |
-
2011
- 2011-10-08 CN CN201110300583A patent/CN102328035A/en active Pending
Non-Patent Citations (2)
| Title |
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| > 20101231 张俊锋等 浴缸转台式V法铸造生产线 第55-57页 1-8 , 第4期 * |
| 张俊锋等: "浴缸转台式V法铸造生产线", <<中国铸造装备与技术>> * |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102554122A (en) * | 2012-01-29 | 2012-07-11 | 姜玉飞 | Novel modeling method for casting large-sized and ultra large-sized alloy steel track shoes |
| CN103418756A (en) * | 2012-05-14 | 2013-12-04 | 辽阳市富祥曲轴有限公司 | Automatic iron mold sand lined production line |
| CN103418756B (en) * | 2012-05-14 | 2015-07-08 | 辽阳市富祥曲轴有限公司 | Automatic iron mold sand lined production line |
| CN104475679A (en) * | 2014-12-31 | 2015-04-01 | 福建省宝山机械有限公司 | Vacuum forming equipment-based precision casting method of casting products |
| CN106270390A (en) * | 2015-11-06 | 2017-01-04 | 无锡锡南铸造机械股份有限公司 | A kind of case system that automatically solves for V method casting technique |
| CN107673063A (en) * | 2017-09-04 | 2018-02-09 | 广东利迅达机器人系统股份有限公司 | One planting sand mould carries automated warehouse system |
| CN107673063B (en) * | 2017-09-04 | 2019-09-10 | 广东利迅达机器人系统股份有限公司 | One seed sand mould carries automated warehouse system |
| CN112719228A (en) * | 2020-12-22 | 2021-04-30 | 景县诚信铸造模具有限公司 | Four-station vertical sand adding molding machine |
| CN115283660A (en) * | 2022-07-21 | 2022-11-04 | 苏州安路达智能科技有限公司 | Mould static pressure molding line |
| CN117862427A (en) * | 2024-03-12 | 2024-04-12 | 华翔(翼城)工业装备有限公司 | Production line for V-method casting |
| CN117862427B (en) * | 2024-03-12 | 2024-05-17 | 华翔(翼城)工业装备有限公司 | Production line for V-method casting |
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Application publication date: 20120125 |