CN102325829A - Formulation method for plural component latex foam - Google Patents

Formulation method for plural component latex foam Download PDF

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Publication number
CN102325829A
CN102325829A CN2010800081494A CN201080008149A CN102325829A CN 102325829 A CN102325829 A CN 102325829A CN 2010800081494 A CN2010800081494 A CN 2010800081494A CN 201080008149 A CN201080008149 A CN 201080008149A CN 102325829 A CN102325829 A CN 102325829A
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China
Prior art keywords
component
agent
functionalized
foam
polyfunctional aziridine
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CN2010800081494A
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Chinese (zh)
Inventor
F·奥朗
R·奥利瑞
M·考温-埃德森
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Owens Corning Intellectual Capital LLC
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Owens Corning Intellectual Capital LLC
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Publication of CN102325829A publication Critical patent/CN102325829A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0014Use of organic additives
    • C08J9/0023Use of organic additives containing oxygen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/24Crosslinking, e.g. vulcanising, of macromolecules
    • C08J3/241Preventing premature crosslinking by physical separation of components, e.g. encapsulation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/08Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing carbon dioxide
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F21/00Implements for finishing work on buildings
    • E04F21/02Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
    • E04F21/06Implements for applying plaster, insulating material, or the like
    • E04F21/08Mechanical implements
    • E04F21/085Mechanical implements for filling building cavity walls with insulating materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2201/00Foams characterised by the foaming process
    • C08J2201/02Foams characterised by the foaming process characterised by mechanical pre- or post-treatments
    • C08J2201/024Preparation or use of a blowing agent concentrate, i.e. masterbatch in a foamable composition

Abstract

Latex spray foams formed from a two-part foamable composition are provided. The A-side contains a functionalized latex and an acid and the B-side contains a polyfunctional aziridine crosslinking agent, a plasticizer, a base, and, optionally, a non-functionalized resin. The acid and the base form a blowing agent package that when mixed, react to form a gas. The A- and B-side also contain thickening agents. The polyfunctional aziridine crosslinking agent is diluted by a plasticizer, which reduces the viscosity of the B-side and reduces the amount of ethyleneimine, a toxic component in the polyfunctional aziridine crosslinking agent. The presence of a plasticizer also permits the inclusion of other materials that may add functionality and/or cost savings to the foamed product. The plasticizer should have no acidic protons to react with the crosslinking agent. When no acidic protons are present, the B-side is stable for extended periods of time.

Description

The compound method of polycomponent frothed latex
Technical field of the present invention and industrial applicibility
The present invention relates generally to foam, relates more particularly to by having two portions spraying foam that A side that comprises latex and the foamable composite that comprises the B side of polyfunctional aziridine linking agent and softening agent form.This foam is used for cavity filling, crack and slit sealing and the insulating property with enhancing buildings, car and utensil, and is that carpet, liner, mattress, bolster and toy form backing.This foamy preparation method also is provided.
Background technology
The spraying foam has been widely used in insulation and the structure enhanced field.For example, the spraying foam is generally used for making object (for example automobile, heat channel, electricrefrigerator, ship and building structure) insulation or introduces structural strength for it.In addition, the application below the spraying foam for example is used for: be used for the liner of furniture and bed accessory, the bedding and padding that are used for carpet lower floor, sound absorbent material, fabric laminate products and energy-absorbing material.At present, the spraying foam especially as the insulating compound of home wall or those foams of sealing agent, is a urethane spraying foam.
Urethane spraying foam and preparation method thereof is known.Usually, urethane spraying foam is to be formed by two kinds of components of separating, so-called " A " side and " B " side, and it reacts when contacting with each other.First component, or " A " side comprise isocyanic ester, for example on molecule, have two or POLYMETHYLENE POLYPHENYLISOCYANATE of high NCO (nitrogen, carbon and oxygen) functional group's per-cent.Second component, or " B " side comprise nucleophilic reagent, for example comprise two or more than polyvalent alcohol, siloxanes tensio-active agent, whipping agent, catalyzer and/or other auxiliary agents of two hydroxyls.This nucleophilic reagent is polyvalent alcohol, primary and secondary polyamines and/or water normally.Preferably, the mixture that uses two pure and mild triols is to reach required foam properties.Total hydroxyl value of design polyvalent alcohol is to reach 1: 1 first component: the second ratio of component (A: B).
Usually these two kinds of components are transported in the spray gun (for example collision type spray gun) through the pipeline that separates.This first and second component is passed through aperture to form single component logistics separately with the high pressure pumping.The logistics of this first and second component intersects and is mixed with each other in this rifle, begins reaction.Reaction heat makes that the temperature of reactant raises in this first and second component.The rising of this temperature causes the whipping agent evaporation that is arranged in second component (" B " side) and forms foam mixture.Along with this mixture leaves this rifle, this mixture contacts with the surface, with its adhesion, and continues reaction till the isocyanate groups complete reaction.Resulting heat transmission resistance or R value can be the 3.5-8/ inch.
Conventional polyurethanes spraying foam has several relevant problems.For example, although reduced ventilation, and will remain on interior of building, and extraneous air will be remained on outside, also reduce the ability of this buildings of moisture penetration through the air of regulating with this urethane spraying foam seal buildings.Therefore, can make no longer at these that the content of moisture and air pollutant raises in buildings of the tight seal of moisture penetration in this buildings.
With another relevant problem of conventional polyurethanes spraying foam is that this first component (" A " side) comprises high-load NSC 9596 (MDI) monomer.With this foam reactant thing spraying the time, this MDI monomer forms drop, if do not follow harsh safety prevention measure, it possibly be mounted this foamy workman and suck.Even of short durationly be exposed to that isocyanate-monomer all possibly cause expiratory dyspnea, skin irritation, long bubble and/or to the stimulation of nose, throat and lung.These monomeric long-term exposure can cause air flue sensitization, and it possibly cause the reaction of asthma shape and possibly cause death.
This another problem of conventional polyurethanes spraying foamy is to think that the polymerization NSC 9596 (PMDI) of untapped remnants is a danger wastes.PMDI has about 20% NCO usually.In addition, PMDI can keep liquid at the environment median year.Therefore, must follow specific program to guarantee that the suitable safe disposal of this PMDI waste product is in licensed-in landfill.This preventive measures are expensive and consuming time.
Existence and/or the spraying foam of having attempted reducing or eliminated isocyanic ester are released into the isocyanic ester in the atmosphere.Provide the unrestricted instance of these trials below.
The U.S. Patent Publication 2006/0047010 of O ' Leary has been instructed the spray urethane foam through isocyanate prepolymer compsn and the isocyanate-reactive composition react that is encapsulated in the long-chain inactive polymer composition are generated.This polyurethane prepolymer compositions comprises free isocyanate monomer, whipping agent and the tensio-active agent that is less than about 1wt%.This isocyanate-reactive compsn comprise with the polyvalent alcohol of this isocyanate groups and catalyst reaction or the mixture of polyvalent alcohol.In application process, this polymeric matrix of spray gun heating, it discharges this polyvalent alcohol and catalyzer from packaged material.This polyvalent alcohol and this isocyanate prepolymer reaction subsequently is to generate polyurethane foam.
The U.S. Patent number 7,053,131 of Ko etc. discloses the foamy sorbent material goods that comprise through treatment with supercritical fluid.Especially, use supercritical co to produce foam, it is identified as has improved physics and interfacial property.
The U.S. Patent number 6,753,355 of Stollmaier etc. discloses the compsn that is used to prepare frothed latex, and it comprises latex and many itrile oxides (for example 2,4,6-triethylbenzene-1,3-two itrile oxides) or latex and epoxy radicals silicone hydride.This latex can be carboxylation.Claim that said composition at least 12 months is stable, and this onepot coating system can be in self-vulcanizing, and do not discharge by product.
The U.S. Patent number 6,414,044 of Taylor has been instructed foaming spackling and the encapsulant composition that comprises latex emulsion and liquefied gas propellant component.This foaming composition does not comprise gaseous coagulating component.
The U.S. Patent number 6,071,580 of Bland etc. discloses absorption agent, the extruded thermoplastic foam with the whipping agent preparation that comprises carbonic acid gas.Claim that this foam can absorb about 50% or more liquid of its theoretical volume capacity.
The U.S. Patent number 5,741,823 of Hsu is taught in slick hard coat is provided on the wood matrix.This coating is processed by the polymerized latex emulsion of foaming, and is applied on the surface of wood matrix.
The U.S. Patent number 5,585,412 of Natoli etc. discloses the technology that the whipping agent that uses encapsulation prepares the polyurethane foam of flexible no CFC.This technology provides the polyurethane foam of the density with hope, and it does not use CFCs or other volatility organic blowing agents.The whipping agent of this encapsulation it is said and replenished the initial foaming effect that in preparation water polyurathamc foam, is provided by water, and is convenient to prepare the foam of the density with hope.
The U.S. Patent number 4,306,548 of Cogliano discloses the light-weight foam blistered casting.In order to prepare this foundry goods, apply expansion atresia polystyrene foam pearl or other shapes with one deck X 050, tree elastomer or other latex.The PS that will be somebody's turn to do then through applying is encapsulated in the porous shell, and this shell is applied to alternate edge (broken limb).On this shell, add another PS through applying, add the gaseous state condensing agent so that this latex gelling, this makes this polystyrene bead bond each other and processes unified rigid structure.
Frothed latex also has been used to reduce or eliminate the existence and/or the spraying foamy isocyanate emissions of isocyanic ester.Common polycomponent latex is to provide as accessory constituent with linking agent as main ingredient with in " B " side with latex in " A " side.Linking agent in this latex spraying foam is hyperergy normally.Therefore, this linking agent provides with pure state (promptly not in solution) usually.In addition, but the high reactivity of this linking agent possibly reduce this foam material stability and cause its preservation period shorter.
Although carry out these attempt to reduce or eliminate isocyanic ester in the spraying foam use and/or reduce the isocyanate emissions amount that gets into air, still need nontoxic, environmental friendliness and spraying foam steady in a long-term in this area.
Summary of the invention
An object of the present invention is to provide and be used to form foamy two portions foamable composite, comprising: (1) first component comprises at least a functionalized resins and the acid that are selected from functionalized water-dispersed resin and functionalized water soluble resin; And (2) second components, be included in polyfunctional aziridine linking agent crosslinked under room temperature or the about room temperature, not with the softening agent and the alkali of the sour proton of this polyfunctional aziridine linking agent reaction.Second component may further include not the non-functionalized resins with this polyfunctional aziridine linking agent reaction.This softening agent can be selected from benzoic ether, triethyl citrate, tributyl citrate, polyoxyethylene glycol, octylphenoxy polyethoxy ethanol, butyl benzoate and combination thereof.In at least a exemplary, this softening agent is a benzoic ether, and this benzoic ether is reduced to the content of the ethyleneimine in this second component less than about 0.03 μ g/g.The existence of softening agent allows in this second component, to introduce flocculation agent, filler, nucleator and/or whipping agent.In addition, this softening agent has reduced the viscosity of this second component, makes this second component can mix with first component to form uniform mixture.In exemplary, this functionalized resins is one or more compositions that are selected from functionalized latex and acrylic solution.
Another object of the present invention provides the foamed product of the reaction product that comprises following component: (1) first component comprises at least a functionalized resins and the acid that are selected from functionalized water-dispersed resin and functionalized water soluble resin; And (2) second components, be included in polyfunctional aziridine linking agent, softening agent and alkali crosslinked under room temperature or the about room temperature.Second component may further include not the non-functionalized resins with this polyfunctional aziridine linking agent reaction.In addition, this first component and second component further comprise one of at least pure cosolvent.In exemplary embodiment, this functionalized resins is one or more compositions that are selected from functionalized latex and acrylic solution.This softening agent does not have the sour proton with said polyfunctional aziridine linking agent reaction.In addition, this softening agent can be selected from benzoic ether, triethyl citrate, tributyl citrate, polyoxyethylene glycol, octylphenoxy polyethoxy ethanol, butyl benzoate and combination thereof.The existence of softening agent allows in this second component, to include flocculation agent, filler, nucleator and/or whipping agent.In at least a exemplary embodiment, this softening agent is a benzoic ether, and this benzoic ether is reduced to the content of the ethyleneimine in this second component less than about 0.03 μ g/g.
Another object of the present invention provides the method that forms the foam interlayer, and comprising: (1) will comprise that first component of one or more functionalized resins that are selected from functionalized water-dispersed resin and functionalized water soluble resin is transported to bringing device through first line of pipes; Second component that (2) will be included in polyfunctional aziridine linking agent, softening agent and alkali crosslinked under room temperature or the about room temperature is transported to this bringing device, wherein this softening agent not with the sour proton of this polyfunctional aziridine linking agent reaction; (3) this first and second component is mixed in this bringing device to form reaction mixture; (4) make this polyfunctional aziridine linking agent, this acid and this one or more functionalized resins carry out chemical reaction, should acid generate gas to cause foamable reaction and to form foam simultaneously with this alkali reaction; (5) with the position of this foam spray to hope.The position of this hope can be selected from perforate cavity, enclosed cavity, crack and crack.This method can also comprise dilution step, and sour impurity in the ethyleneimine that wherein in this polyfunctional aziridine linking agent, comprises and this second component and water reaction are to be reduced to the ethyleneimine content in this second component less than about 0.03 μ g/g.This second component may further include not the non-functionalized resins with this polyfunctional aziridine linking agent reaction.In addition, this first component and second component further comprise one of at least pure cosolvent.This softening agent is selected from benzoic ether, triethyl citrate, tributyl citrate, polyoxyethylene glycol, octylphenoxy polyethoxy ethanol, butyl benzoate and combination thereof.In addition, the existence of softening agent allows in this second component, to include flocculation agent, filler, nucleator and/or whipping agent.
An advantage of the invention is that foam of the present invention is not included in the harmful chemical of finding in the conventional polyurethanes spraying foam, for example MDI monomer.Therefore, foam of the present invention does not comprise harmful steam that possibly cause skin or lung's sensitization or produce Toxic waste.
Another advantage of the present invention is with this foam spray the time, for example at cavity filling with sealing and/or insulation during buildings, this spraying foam does not discharge and is harmful to steam in air.It is safe that foam of the present invention is installed the workman, and therefore can be used in the house and overhaul in market and the residential building.
Another advantage of the present invention is that this foam can use the existing spraying equipment for conventional two portions spray urethane foamite system design to apply, and can not stop up this spraying equipment.Therefore, when using foam of the present invention, apply rifle and can reuse and can not stop up, also do not need necessary thus cleaning.
Another advantage of the present invention is can make poisonous component dilution and/or reaction in this polyfunctional aziridine with softening agent dilution polyfunctional aziridine linking agent, reduces the health risk that the human body that contacts with foamable composite is caused thus.
Another advantage of the present invention is when polyfunctional aziridine linking agent dilution and B side component not being comprised any sour proton, the B side component of this foam compsn can be before using said composition standing storage and can significantly not reacting.
Another advantage of the present invention is that the acid-respons of polyfunctional aziridine linking agent and A side supports this foamy skeleton paradigmatic structure to produce, and latex condenses simultaneously.
Another advantage of the present invention is that dilution polyfunctional aziridine linking agent has significantly reduced poisonous component ethyleneimine and the content of propyleneimine in this polyfunctional aziridine.
A characteristic of the present invention is when the polyfunctional aziridine linking agent is diluted, can in the B side, add flocculation agent, filler, nucleator and/or whipping agent.
Another characteristic of the present invention is through diluting multifunctional linking agent with softening agent, can reducing the viscosity of B side, so that this B side can easily be passed through the spray gun pumping.
Another characteristic of the present invention is the ethyleneimine in the polyfunctional aziridine linking agent that neutralized of the impurity (for example phenylformic acid) in the benzoic ether.
Another characteristic of the present invention is that foam is with the first line of defence of doing pest control.
Another characteristic of the present invention is that foam is a cracking resistance in different applying under the temperature.
Another characteristic of the present invention is that foam compsn can be used for filling opening or sealed hollow or fill crack and crack.
Consider following detailed, aforementioned and other purposes, feature and advantage of the present invention will be manifested hereinafter more fully.
Embodiment
Only if other regulation, used all technology and scientific terminology have the identical implication with one skilled in the art's common sense of the present invention among this paper.Although can both be used for enforcement of the present invention or test with those any methods similar or of equal value described in this paper and material, describe preferable methods and material among this paper.All reference of quoting among this paper; Comprise publication or the corresponding U.S. or foreign patent application, mandate U.S. or foreign patent and other reference arbitrarily; All pass through reference in its entirety separately and introduce, comprise all data, form, accompanying drawing and the text that appear in the reference of being quoted.The interchangeable in this application use of term " foamable composite " and " foam compsn ".
The present invention relates to have two portions foamable composite of A side and B side.The A side of this foam compsn comprises functionalized water dispersible and/or functionalized water soluble resin (for example functionalized latex or functionalized latex and acrylic solution) and acid, and the B side comprises polyfunctional aziridine linking agent, softening agent, alkali and non-essential inactive resin.This bronsted lowry acids and bases bronsted lowry forms the whipping agent group together, and it produces gas.The B side also can comprise flocculation agent, filler, nucleator and/or whipping agent.The cavity that foam of the present invention can be used to fill buildings to be improving sealing and insulating property, and is used to seal crack and crackle, for example those around window and the door.In addition, this foam can be used to form object, for example mat, carpet backing, mattress, bolster and toy.Foam of the present invention can be used in spraying, moulding, extrudes with injection molding and use.In addition, different with conventional spray urethane foam, foam of the present invention does not comprise isocyanic ester.Therefore, in foam of the present invention, there is not the MDI monomer, in this foamy installation process, do not discharge harmful chemical.
As stated, the A side of this foamy compsn comprises functionalized water dispersible and/or functionalized water soluble resin.This functionalized water-dispersed resin can be functionalized latex, and in exemplary, this latex system is an acrylic emulsions.The unrestricted instance that is applicable to the water soluble resin in the compsn of the present invention comprises acrylic solution and polyvalent alcohol.Except this functionalized water dispersible and/or functionalized water soluble resin, slurries can comprise the ROHM quasi-oligomer to improve the sum of functional group.Although will be appreciated that and to use any functionalized water-soluble and/or functionalized water-dispersed resin, will all be meant the functionalized latex that is with or without acrylic solution as the component in the foamable composite described in this paper.
There is polytype latex can be used as the functionalized water dispersible component in the resin aqueous solution of the present invention.The unrestricted instance of the latex that is fit to comprises natural and synthetic rubber resin; Its mixture; Comprise thermoset rubber, TPR and elastomerics; Comprise for example nitrile rubber (for example acrylonitrile-butadiene), polyisoprene rubber, (co) polychloroprene rubber, polybutadiene rubber, butyl rubber, ethylene-propylene-diolefinic monomer rubber (EPDM), Vestolen PP 7052-EPDM elastomerics, ethylene-propylene-rubber, styrene-butadiene copolymer, styrene-isoprene multipolymer, styrene-butadiene-styrene rubber, styrene-isoprene-phenylethene rubber, styrene-ethylene-Afpol, styrene-ethylene-propylene-styrene rubber, polyisobutylene rubber, ethylene-vinylacetate rubber, organo-silicone rubber (comprising for example ZGK 5), methacrylic ester rubber, polyacrylic rubber (comprising for example Isooctyl acrylate monomer and acrylic acid multipolymer), polyester, polyether ester, SE, polyvinylidene chloride, polyvingl ether, urethane and mixture and combination thereof, comprise for example its linearity, radiation, star and tapered block copolymer.In exemplary, used latex is the carboxylation acrylic latex in the foam compsn of the present invention.
Can be functionalized to this water dispersible and water soluble resin.This functional group can be arbitrarily can be crosslinked functional group, comprise carboxylic acid, hydroxyl, methylol amide base and sulfonate group.In at least a exemplary, this water dispersible and/or water soluble resin comprise the functional group based on the about 20wt% of about 1.0-of the total wet weight of this resin, perhaps based on the functional group of the about 15.0wt% of about 2.0-of this resin gross dry weight amount.Can be through adding functional group to this resin backbone or therefrom remove functionality that functional group regulates this functionalized water dispersible and/or water soluble resin reaching best crosslinked amount, and finally reach this foamy suitable strength and modulus.
In addition, this A side comprises at least a acid.This acid is arranged in this A side and is mingled with the B side with the sour proton of avoiding this acid and avoids the undesirable pre-reaction of this polyfunctional aziridine linking agent.This acid can have 0.5g/100g water or bigger solubleness at 30 ℃.In exemplary, this acid is the dry acid powder that has or do not have chemically-bonded water.The unrestricted instance of the acid that is fit to comprises that Hydrocerol A, oxalic acid, tartrate, succsinic acid, fumaric acid, hexanodioic acid, toxilic acid, propanedioic acid, pentanedioic acid, phthalic acid, inclined to one side-phosphoric acid maybe can be converted into the salt of acid; It is an alkali metal salt of Hydrocerol A, tartrate, succsinic acid, fumaric acid, hexanodioic acid, toxilic acid, oxalic acid, propanedioic acid, pentanedioic acid, phthalic acid, inclined to one side-phosphoric acid, or its mixture.The instance that can be converted into the salt of acid includes but not limited to: the double salt of Tai-Ace S 150, calcium phosphate, alum, alum, potassium aluminium sulfate, SODIUM PHOSPHATE, MONOBASIC, Tripotassium Citrate, sodium maleate, soluble tartrate, sodium fumarate, sulphonate and phosphoric acid salt.In exemplary, this acid is polymeric acid.This acid can exist with the content of the about 30wt% of about 1.0-of dry foam compsn, and in exemplary, content is the about 20wt% of about 3.0-.
As previously mentioned, the B side of this foam compsn comprises polyfunctional aziridine linking agent, softening agent, alkali and non-essential inactive resin.Especially, this inactive resin be not with the resin of this polyfunctional aziridine linking agent reaction, but not restriction in other respects.The instance of the polyfunctional amine that is fit to comprises that
Figure BDA0000084142190000091
and
Figure BDA0000084142190000092
can be available from the trifunctional aziridine of BayerCorporation; CrosslinkerCX-100; Can be available from the polyfunctional aziridines of DSMNeoResins; And XC-103, can be available from the trifunctional aziridine of Zealchem.This polyfunctional aziridine linking agent can be present in this B side with the content of the about 30wt% of about 3.0-of this dry foam compsn, and preferred content is the about 20wt% of about 1.0-.Although this resin functional group: the mol ratio of polyfunctional aziridine linking agent functional group is preferably 1: 1, and this mol ratio is transformable, and can comprise wideer scope, for example 0.5: 1-2: 1, and in final foam product, to provide best crosslinked.
According to one aspect of the present invention, with this linking agent of softening agent dilution.This softening agent should be not with this linking agent in the sour proton of aziridine group reaction.Apply to the foamable composition in the B-side of the plasticizer include: butyl benzoate,
Figure BDA0000084142190000093
2088 (available from Genovique? Specialties benzoate plasticizers),
Figure BDA0000084142190000094
LA-705 (available from Genovique ? Specialties benzoate plasticizers),
Figure BDA0000084142190000095
X-100 (available from Cognis octyl phenoxy polyethoxy ethanol), PEG-400 (polyethylene glycol available from Cognis),
Figure BDA0000084142190000096
2 ( available from
Figure BDA0000084142190000097
Specialties of triethyl citrate) and
Figure BDA0000084142190000098
4 (available from
Figure BDA0000084142190000099
Specialties of tributyl citrate).In exemplary, this softening agent is benzoic ether or citrate.
Dilute this polyfunctional aziridine linking agent several advantages are provided.For example, the poisonous component of a small amount of this polyfunctional aziridine of phenylformic acid dilution in enough this benzoic ethers of ability is to reduce the health risk for the personnel that contact with this polyfunctional aziridine.Polyfunctional aziridine comprises about 0.001% ethyleneimine, and it is to have very much active part, and in theory will with the very small amount of sour impurity of B side or the reaction of moisture of other impurity.In addition, with this this linking agent of softening agent dilution the time, also reduced the viscosity of B side.Therefore, the component of this B side can be mixed with the latex of A side in this spray gun to form homogeneous mixture better.And this softening agent allows this foam compsn to carry with standard polycomponent spraying equipment, thereby has eliminated the needs to any particular device.
In addition, the existence of softening agent allows to include other solid materials that can increase functionality and/or saving cost for final foam product.For example, can in the B of this foamable composite side, comprise flocculation agent, filler (for example lime carbonate and wollastonite fibre), nucleator (for example talcum) and/or whipping agent (for example sodium hydrogencarbonate).Will be appreciated that this B side was steady in a long-term, for example grows to most few 6 months or longer when softening agent and other components in this B side did not comprise any sour proton.
As stated, this B side comprises at least a alkali as acid-sensitive chemical foaming agent.Usually, this weak base comprises carbonate or bicarbonate anion and as cationic basic metal, earth alkali metal or transition metal.The instance that is applicable to the alkali of enforcement of the present invention comprises lime carbonate, barium carbonate, Strontium carbonate powder, magnesiumcarbonate, Quilonum Retard, yellow soda ash, salt of wormwood, rubidium carbonate, cesium carbonate, Calcium hydrogen carbonate, barium bicarbonate, strontium bicarbonate, Magnesium hydrogen carbonate, lithium bicarbonate, sodium hydrogencarbonate, saleratus, rubidium bicarbonate, cesium bicarbonate and supercarbonate thereof and compsn.In exemplary, this alkali is sodium hydrogencarbonate.This alkali can this dried foamable composite the amount of the about 30wt% of about 1.0-exist.In preferred embodiments, this alkali is present in this B side with the amount of the about 20wt% of about 3.0-of this dried foamable composite.In at least a exemplary of the present invention, ratio is 7: 1-4: 1 sodium hydrogencarbonate and Hydrocerol A are as the alkali of whipping agent bag and the instance of acid.
Except said components; This A side and/or B side can comprise one or more tensio-active agents being that acrylic acid or the like is given stability in foaming process; The nucleation of thinking this foam abscess provides high surface with stable, and the surface tension of improving this latex suspension is to obtain the having even foam than the fine distribution of small cells.That useful tensio-active agent comprises is cationic, anionic, amphoteric and non-ionic tensio-active agent; Carboxylate soaps for example; For example oleate, ricinoleate, monopol soap and rosinate, quaternary ammonium salt soap and trimethyl-glycine, amine and protein, and alkyl sulfuric ester, polyether sulphur acid esters (can available from the Triton X200K of Cognis), octyl phenol b-oxide (can available from the Triton X705 of Cognis), octylphenol polyethylene b-oxide (for example can available from the Triton X110 of Cognis), terminal olefin sulphonate, Sodium Lauryl Sulphate BP/USP (for example from Para-Chemicals Stanfax 234 and Stanfax234LCP), laureth ammonium sulfate (for example from Para-Chemicals Stanfax 1012 and Stanfax 969 (3)), Zetesol AP (for example from Para-Chemicals Stanfax 1045 (2)), laureth sodium sulfate (for example from Para-Chemicals Stanfax 1022 (2) and Stanfax 1023 (3)) and the sour sodium of sulfo-succinimide (for example from Para-Chemicals Stanfax 318).This tensio-active agent can this dry foam compsn the amount of the about 20wt% of about 0-be present in this A side and/or the B side.
In addition, this A side and B side can comprise thickening material to regulate this foamy viscosity.This A side and B side have identical or are required near identical viscosity with the ratio of the hope that realizes A side component and B side component.This feasible component that can easily use and mix this A side and B side.The instance that is applicable to the thickening material of this foamable composite comprises lime carbonate; Methylcellulose gum; TKK 021; Natvosol (for example can available from
Figure BDA0000084142190000111
HEC of Union Carbide); The expandable polyacrylic ester of alkali (for example can available from the Paragum500 of Para-Chem); ZX-I (for example can available from the Paragum 104 of Para-Chem); Spun glass; Cellulose fiber peacekeeping polyethylene oxide.
In at least a exemplary, this A side comprises and is selected from one or more following components: non-ionic polyurethane rheology modifier, for example commercially available Acrysol from Rhom and Haas TMRM-825; Active smectite product
Figure BDA0000084142190000112
WX; With can be available from Southern Clay Products, the layered silicate synthesis of Inc. RD clay, this B side comprise and are selected from following at least a thickening material: mix the diamide thickening material, for example commercially available Thixatrol from Elementis Specialties With can be available from the mixed mineral thixotrope of Southern Clay,
Figure BDA0000084142190000115
1958.Should belong to one type of layered silicate synthesis producing by Southern Clay Products Corporation by product.
As stated, this A side and B side have identical or approximately uniform viscosity with the desirable ratio that realizes this A side component and B side component so that the component of this A side and B side can easily be used and mix is required.In at least a exemplary, 4: 1 ratio makes the component of this A side and B side easily use and mix.This thickening material can be present in respectively in this A side and the B side with the amount of about 50wt% at the most of this dry foam compsn.In at least a exemplary; Character according to this thickening material; The content of thickening material in this A side is the about 10.0wt% of about 0.1-based on this dried foamable composite meter, and the content of thickening material in this B side is the about 10.0wt% of about 0.1-based on this dried foamable composite meter.
In this A side and/or B side, also can exist other softening agent to regulate this foamy viscosity.The unrestricted instance of the softening agent that is fit to comprises phthalic acid ester, dimethyl adipate, rutgers, epoxidation oil crops (for example can available from Drapex10.4, Drapex 4.4 and the Drapex 6.8 of Chemtura).This softening agent can this dry foam compsn the amount of the about 20wt% of about 0-be present in this foamable composite.Required ground, this softening agent exists with the amount of the about 15wt% of about 0-.
Can further there be alcohol, for example ethanol or Virahol in the A of this foam compsn side and/or B side.This alcohol is preferably can be with water miscible and have a low boiling point.This alcohol is as cosolvent and replace a part of water in this latex slurry.Using pure cosolvent to make has the dried/cured time faster after applying this foam.In addition, this cosolvent helps to produce the foam with fine foam structure.Although do not hope to be fettered by theory, the vp of believing higher alcohol make with this latex solution in water leave more quickly than this alcohol, and along with this alcohol is removed, this alcohol has carried water molecules.This cosolvent is generally the about 5.0wt% of about 1.0-of this foam compsn with a small amount of use.
According to grain type used in this latex solution; This A or B side also can comprise the annexing ingredient that other are optional, for example profoamer, opalizer, accelerator, suds-stabilizing agent, dyestuff (the for example organic dye of diazonium or benzimidazolone family), color indicator, jelling agent, fire retardant, biocide, mycocide, algicide, corrosion inhibitor, filler (three white lakes (ATH)) and/or conventional whipping agent.Will be appreciated that-kind of material will play more than a kind of aforementioned functional usually, as those skilled in the art can be obvious, even this material can be discussed down by an only main function title in this article.Hope to select and use the mode of this additive so that the not mixing, the curing of reaction mixture, the foaming or the final character of foamy of compsn of interfering component of this additive.
In order to form two portions spraying foam of the present invention, this A side component and B side component are transported in the spray gun through independent pipeline, for example the collision type spray gun.This two kinds of component high pressure pumping is passed through aperture to form A side and the logistics of component separately of B side.The logistics of this first and second component intersects in this rifle and is mixed with each other, and begins reaction.According to the component of the whipping agent bag of this A side and B side, the gas of generation can be CO 2, N 2, O 2, H 2Or other non-carcinogenic gases.For example, this bronsted lowry acids and bases bronsted lowry can react and generate carbonic acid gas (CO 2) gas.This foamable reaction takes place till all whipping agents have all reacted and no longer produced gas.
In addition, the functional group reactions on this polyfunctional aziridine linking agent and acid and this acrylic acid or the like is to support this foaming structure.Although do not hope by theory, believe in this A side acid at first with the B side in alkali reaction, then with the reaction of this polyfunctional aziridine linking agent.This polyfunctional aziridine also with the functional group reactions that is positioned on this latex.The reaction of this polyfunctional aziridine and this acid and this latex generates polymeric skeleton shape structure (skeleton), and it supports this foamy structure when this latex setting and harden.Fluid before/viscous foam material is prevented from the skeleton structure of the inside of this foam collapses basically and fixes.Suppose to use polymeric acid that more flexible main chain advantageously is provided in this paradigmatic structure.Will be appreciated that the number of functional groups of regulating this polyfunctional aziridine linking agent, this latex and acid is optimized crosslinked to obtain.
Will be appreciated that this crosslinked for the bubble that will produce by the release of gas its can coalescence to be captured in its initial microtexture before be important with escaping this foam.In order to realize high thermal property, fine foamy structure is more desirable especially and more favourable than thick foamy structure.In addition, the intensity in the crosslinked quick structural foam of the functional group on this functionalized latex is so that this foam can bear gravity when for example in application, placing it in the vertical wall cavity.Final foamed product is cured to and can contacts in the several minutes after using.This foamed product have limit air through but the whole cortex that allows water vapour to pass through.In exemplary foamed product, this foam hardened in about 2 minutes.Resulting heat transmission resistance or R value can be about 8/ inch of about 3.5-.
In use, can be in open cavity in (for example between the column) or the enclosed cavity with foam jet of the present invention, it expands to seal any clearance gap therein.This application is the continuous injection process requiredly.Alternately, can with this foam with fill fill mould basically or supply to extrusion machine or injection moulding apparatus (for example RIM (RIM)) in mode apply and be used to form the for example object of liner, mattress, bolster and toy.For example; Can and be applied in the mould functionalized water-soluble or functionalized water-dispersed resin (for example functionalized latex or functionalized latex and acrylic solution), linking agent and whipping agent mixing; This linking agent and this functionalized resins reaction therein, and this whipping agent degraded or reaction are to generate gas and to cause foamable reaction.
Foam of the present invention can be used for the influence that isolated buildings (for example dwelling house) does not receive the outside temperature fluctuation of this building envelope.This foam can be used as conductivity and convective heat rejection simultaneously.Foam of the present invention also can be through filling buildings roof or the crack in the wall and/or slit use sealing agent or the barrier layer of work to air infiltration.In addition, this foam can be used to form barrier layer with crack or slit around hermatic door, window, the electric box etc.
In addition, foam of the present invention preferably is non-structural foam.This functionalized soft foam property water-soluble or functionalized water-dispersed resin makes and compresses easily.Like this, foam of the present invention has several beneficial effects.For example, the refuse after wall perforate cavity is not applied.If this cavity has excessive filling, dry wall just collapses back to this foam in this cavity simply.Foam of the present invention is along pasting (giving), so it will be not apply significant pressure and this dry wall to this dry wall and will take place seldom or do not bend or break away from.
Another advantage of foamy of the present invention is that this foam safety is installed in the cavity.This foam does not discharge any deleterious steam in air when applying or spray.Therefore, the infringement that reduced operating this foam or being positioned near the personnel this foam of foam of the present invention threatens.In addition, this foamy applies setter more along pasting, because in installation process, will need not dress specific breathing apparatus.
Another advantage of foamy of the present invention is that it can be used in the renovation market, and is used for the house that the human or animal lives.The spray urethane foam of existing conventional can not be used for these to be used, because it produces a large amount of free isocyanate monomers, can influence the occupant in this dwelling unfriendly.As stated, be exposed to stimulation, expiratory dyspnea, skin irritation and/or foaming that isocyanate-monomer possibly cause nose, throat and lung and the sensitization of air flue.
The toxic ingredient that another advantage of the present invention is this polyfunctional aziridine can plasticized dilution agent to reduce health risk for this polyfunctional aziridine contact personnel.The sour impurity of this softening agent and this poisonous ethyleneimine reaction with will be wherein with and make that this foam is safe for the personnel that contact with this foam.In addition, dilute the viscosity that this polyfunctional aziridine linking agent has reduced this B side, so that the component of this B side can be mixed in this spray gun with the latex of this A side better.And the softening agent of this B side can make this foam compsn carry with standard polycomponent splashing device, has removed the needs for any particular device therefrom from.
Another advantage is in the B side, to comprise this softening agent to allow to include other solid materials, and it can increase functionality and/or practice thrift cost for final foamed product.In addition, this B side is steady in a long-term, as long as in B side component, do not comprise sour proton.
The component that another is also advantageous in that this list part of careful selection or two portions foam compsn of the present invention is to obtain can when being used to fill crack or slit, being used for the spun glass wadding is kept the viscosity or the adhesion foam of original position.
Described the present invention prevailingly, can access further understanding with reference to some specific embodiment of describing below, only if point out in addition, its provide only be used for illustrative purposes rather than exclusiveness or provide constraints.
Embodiment
Embodiment 1:
The ethyleneimine (Soluol XC 100) in the mensuration polyfunctional aziridine
Figure BDA0000084142190000151
or the content of propyleneimine (methylaziridine).Sample 1 and 2 is identical
Figure BDA0000084142190000152
pure sample article.
The sample of about 200mg is placed in the 25ml headspace bottle.With this sample bottle 150 ℃ of balances 30 minutes.After balance, two pins are inserted in this headspace volume, and whole inclusion is purged to the Vocarb 3000 that remains on 27 ℃ TMOn the trap.After purging this headspace 5 minutes, with this trap 270 ℃ of thermal desorptions.To be purged to by the volatile matter that this trap obtains on 30 meters fused silica HP-624 capillary columns, it links to each other with the quality switch detector.With this column oven with 10 ℃/minute speed from 35 ℃ of temperature programmings to 240 ℃, initial and final column temperature was kept 5 minutes.Collect data with the full scan pattern.The result is shown in Table 1.
Table 1:
The assessment of Soluol XC 100 concentration in the headspace bottle
Figure BDA0000084142190000161
Confirm in the sample that comprises B side component (not shown in the table 1), not exist ethyleneimine (Soluol XC 100) or propyleneimine (methylaziridine).In addition, the sign that in sample 1 or sample 2, does not have propyleneimine (methylaziridine) to exist.Yet, in each
Figure BDA0000084142190000162
sample, have the ethyleneimine (Soluol XC 100) of high density.As stated, ethyleneimine is a toxic substance.In the headspace of pure , have the ethyleneimine (Soluol XC 100) that on average is about 69 μ g/g although this analysis shows at 150 ℃, the headspace of B side component does not have ethyleneimine (Soluol XC 100).Suppose that in the B side, not having ethyleneimine (Soluol XC 100) part is owing to the reason of dilution factor itself and part are because the sour impurity in ethyleneimine (Soluol XC 100) and this B side and the less water content quick response reason of other components.
Embodiment 2:
Measure
Figure BDA0000084142190000164
; (polyfunctional aziridine) and
Figure BDA0000084142190000165
2088; (can available from the benzoic ether softening agent of Genovique Specialties) with the blend sample of 2: 1 ratios to determine whether to exist ethyleneimine; (Soluol XC 100) or propyleneimine; (methylaziridine).
(about 100mg) is placed in the 25m1 headspace bottle with a part of sample.With this sample bottle 80 ℃ of balances 15 minutes.After balance, two pins are inserted in this headspace volume, and whole inclusion is purged to the Vocarb 3000 that remains on 27 ℃ TMOn the trap.After purging this headspace 10 minutes, with this trap 270 ℃ of thermal desorptions.To be purged to by the volatile matter that this trap obtains on 30 meters fused silica HP-624 capillary columns, it links to each other with the quality switch detector.With this post with 10 ℃/minute speed from 35 ℃ of temperature programmings to 240 ℃, initial and final column temperature was kept 5 minutes.Collect data with the full scan pattern.The result is shown in Table 2.
Table 2:
The assessment of Soluol XC 100 concentration in the headspace bottle
Figure BDA0000084142190000171
A-can be available from the benzoic ether softening agent of Genovique Specialties
As shown in table 2, the concentration of measuring this ethyleneimine (Soluol XC 100) is less than 0.03 μ g/g.We believe the reduction of ethyleneimine (Soluol XC 100) concentration in this sample partly be owing to the reason of dilution factor itself and part be since ethyleneimine (Soluol XC 100) with should
Figure BDA0000084142190000172
2088 in the small amount of acid and the water quick response reason that exist as impurity.
The application's invention has been described prevailingly and about specific embodiments above.Although the present invention has proposed according to believing it is embodiment preferred, extensively multiple alternative well known by persons skilled in the art can be selected in general disclosure.Except the content of the claim of following proposition, the present invention does not have other restriction.

Claims (20)

1. be used to form foamy two portions foamable composite, comprise:
First component comprises at least a functionalized resins and the acid that are selected from functionalized water-dispersed resin and functionalized water soluble resin;
Second component is included in polyfunctional aziridine linking agent, softening agent and alkali crosslinked under room temperature or the about room temperature,
Wherein said softening agent does not have the sour proton with said polyfunctional aziridine linking agent reaction.
2. two portions foamable composite of claim 1, wherein said softening agent is selected from benzoic ether, triethyl citrate, tributyl citrate, polyoxyethylene glycol, octylphenoxy polyethoxy ethanol, butyl benzoate and combination thereof.
3. two portions foamable composite of claim 2, wherein said second component further comprises at least a composition that is selected from flocculation agent, filler, nucleator and whipping agent.
4. two portions foamable composite of claim 2, wherein said softening agent is a benzoic ether, and said benzoic ether is reduced to the content of the ethyleneimine in said second component less than 0.03 μ g/g.
5. two portions foamable composite of claim 2, wherein said softening agent has reduced the viscosity of this second component, makes said second component can mix with said first component to form uniform mixture.
6. two portions foamable composite of claim 1, wherein said second component further comprises non-functionalized resins, said non-functionalized resins and said polyfunctional aziridine linking agent are nonreactive.
7. two portions foamable composite of claim 1, wherein said at least a functionalized resins comprises one or more compositions that are selected from functionalized latex and acrylic solution.
8. the foamed product that comprises the reaction product of following component:
First component comprises at least a functionalized resins and the acid that are selected from functionalized water-dispersed resin and functionalized water soluble resin; With
Second component is included in polyfunctional aziridine linking agent, softening agent and alkali crosslinked under room temperature or the about room temperature,
Wherein said softening agent does not have the sour proton with said polyfunctional aziridine linking agent reaction.
9. the foamed product of claim 8, wherein said softening agent is selected from benzoic ether, triethyl citrate, tributyl citrate, polyoxyethylene glycol, octylphenoxy polyethoxy ethanol, butyl benzoate and combination thereof.
10. the foamed product of claim 9, wherein said second component further comprises at least a composition that is selected from flocculation agent, filler, nucleator and whipping agent.
11. the foamed product of claim 9, wherein said softening agent is a benzoic ether, and said benzoic ether is reduced to the content of the ethyleneimine in this second component less than 0.03 μ g/g.
12. the foamed product of claim 8, wherein said at least a functionalized resins comprises one or more compositions that are selected from functionalized latex and acrylic solution.
13. the foamed product of claim 8, wherein said first component and second component further comprise one of at least pure cosolvent.
14. the foamed product of claim 8, wherein said second component further comprises non-functionalized resins, and said non-functionalized resins and said polyfunctional aziridine linking agent are nonreactive.
15. form the method for foam barrier layer, comprising:
First component that will comprise one or more functionalized resins that are selected from functionalized water-dispersed resin and functionalized water soluble resin is transported to bringing device through first line of pipes;
Second component that is included in polyfunctional aziridine linking agent, softening agent and alkali crosslinked under room temperature or the about room temperature is transported to said bringing device, and wherein said softening agent does not have the sour proton with said polyfunctional aziridine linking agent reaction;
Said first and second components are mixed in said bringing device to form reaction mixture;
Make said polyfunctional aziridine linking agent, said acid and said one or more functionalized resins carry out chemical reaction, said acid simultaneously and said alkali reaction generate gas to cause foamable reaction and to form foam; With
To the desired position, said desired position is selected from perforate cavity, enclosed cavity, crack and crack with said foam spray.
16. the method for claim 15; Further comprise dilution step, sour impurity in ethyleneimine that wherein in said polyfunctional aziridine linking agent, comprises and said second component and water reaction are to be reduced to the said ethyleneimine content in said second component less than 0.03 μ g/g.
17. the method for claim 15, wherein said softening agent is selected from benzoic ether, triethyl citrate, tributyl citrate, polyoxyethylene glycol, octylphenoxy polyethoxy ethanol, butyl benzoate and combination thereof.
18. the method for claim 17, wherein said second component further comprises at least a composition that is selected from flocculation agent, filler, nucleator and whipping agent.
19. the method for claim 15, wherein said second component further comprises non-functionalized resins, and said non-functionalized resins and said polyfunctional aziridine linking agent are nonreactive.
20. the method for claim 15, wherein said first component and second component further comprise one of at least pure cosolvent.
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