CN102323102B - Control method for tensioning force of hydraulic jack - Google Patents

Control method for tensioning force of hydraulic jack Download PDF

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Publication number
CN102323102B
CN102323102B CN 201110173711 CN201110173711A CN102323102B CN 102323102 B CN102323102 B CN 102323102B CN 201110173711 CN201110173711 CN 201110173711 CN 201110173711 A CN201110173711 A CN 201110173711A CN 102323102 B CN102323102 B CN 102323102B
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oil
jack
power output
value
draw
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Expired - Fee Related
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CN 201110173711
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CN102323102A (en
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陈洪
陈昉健
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Hunan University
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Hunan University
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Abstract

The invention discloses a control method for a tensioning force of a hydraulic jack. The control method at least comprises the following steps of: carrying out calibration of oil pressure-output force and oil pressure-oil express value on tensioning equipment; setting and storing a minimum value and a maximum value of an output force generated by tensioning the jack once in the tensioning equipment as well as actually-tensioned accumulated times and the allowed tensioning maximum times of the jack; reading the minimum value and the maximum value of the output force generated by tensioning the jack once in the system, the actually-tensioned accumulated times and the allowed tensioning maximum times of the jack as well as relevant data of the oil pressure-output force and oil pressure-oil express value by the tensioning equipment system; and carrying out point-to-point control and tensioning on the output force, and displaying the magnitude and the speed of the output force, the indicating value of a peak value, the actually-tensioned accumulated times of the jack as well as the magnitude, the speed and the peak value of a stressed member, wherein the jacks can be interchanged and measuring oil gauges can be also interchanged.

Description

A kind of control method of tensioning force of hydraulic jack
Technical field
The present invention relates to the control method of a kind of tensioning force of hydraulic jack in the Electromechanical Control field.
Background technology
Hydraulic jack is by manpower or driven by power hydraulic pump, by the hydraulic system transmission, lifts part with cylinder body or piston as the top.The hydraulic jack compact conformation, energy is the jacking weight steadily, and lifting capacity is large, and stroke is large, and transmission efficiency is higher, therefore use wider.For guaranteeing the accuracy of tensioning force of hydraulic jack, generally adopt regularly to the tensioning equipment system: lifting jack, oil pump, oil meter, oil pipe carry out the demarcation of " oil pressure---power output " at present.Staking-out work generally is to carry out at pressing machine, is as the criterion with the active duty of lifting jack, and the mean value of measuring for three times got in the classification record, makes chart or run a curve the foundation during as stretch-draw.Its weak point has: one, because " oil pressure---power output " adopt is the mean value of getting No. three survey records, makes chart or runs a curve, and the foundation during as stretch-draw, so the accuracy of tensioning force of hydraulic jack is lower; Two, owing to being to the tensioning equipment system: lifting jack, oil pump, oil meter, oil pipe are demarcated, and " oil pressure---power output " is corresponding one by one with lifting jack, oil meter, and lifting jack, oil meter all can not exchange; Three, existing tensioning equipment system: lifting jack, oil pump, oil meter, oil pipe do not have the demonstration of power output speed and peak value and jack tension number of times.
Summary of the invention
For above-mentioned prior art, purpose of the present invention aims to provide a kind of tensioning force of hydraulic jack control method, can realize respectively lifting jack, measure the oil meter exchange, also can show, record and store size, speed, peak value and the jack tension number of times of power output, when the tensioning equipment system: lifting jack, oil pump, measurement oil meter, when oil pipe sets the sectional area of primary structure member, power output also can represent stress intensity, speed and the peak value of primary structure member; Improve accuracy and the reliability of control tensioning force of hydraulic jack, thereby improve accuracy and the efficient of whole system.
For achieving the above object, the technical scheme that the present invention takes is:
A kind of control method of tensioning force of hydraulic jack may further comprise the steps at least:
1). to by lifting jack, oil pump, standard oil meter, measure the tensioning equipment system that oil meter and oil pipe form and carry out " oil pressure---power output " and " oil pressure---oil meter indicating value " demarcation, and store " oil pressure---power output " and " oil pressure---oil meter indicating value " two nominal datas of tensioning equipment system;
2) minimum value and the maximal value of setting and a power output of storage jack tension; Arrange and the accumulative frequency of the actual stretch-draw of storage lifting jack and the permission stretch-draw maximum times of lifting jack;
3). read step 1) described in " oil pressure---power output ", " oil pressure---oil meter indicating value " and step 2) described in the actual stretch-draw accumulative frequency of minimum value, maximal value, lifting jack of a power output of jack tension; Stretch-draw is carried out in power output realization pointwise control to the lifting jack in the tensioning equipment system, oil pump, measurement oil meter, oil pipe, adopts differential technique calculating to replenish to the power output value between 2 o'clock, and demonstration, record also can be stored size, speed and the peak value of power output; When the actual power output of lifting jack satisfied simultaneously less than step 2 within one period continuous time) described in jack tension power output minimum value, greater than step 2) described in jack tension power output maximal value, then this section period is called a stretch-draw cycle of lifting jack, be stretch-draw once, the actual stretch-draw number of times of lifting jack is cumulative 1 time and storage automatically, also can manually add and store the accumulative frequency of the actual stretch-draw of lifting jack;
4). read step 2) described in permission stretch-draw maximum times and the step 3 of jack tension) described in the actual stretch-draw accumulative frequency of jack tension, when step 3) described in the actual stretch-draw accumulative frequency of jack tension be equal to or greater than step 2) described in the permission stretch-draw maximum times of jack tension the time, the jack tension system can point out and should in time demarcate this lifting jack.
Described hydraulic pressure is to be higher than the measurement oil meter accuracy of lifting jack in the tensioning equipment system, oil pump, measurement oil meter, oil pipe and the standard oil that can trace to the source represents value, the oil meter indicating value is to measure the indicating value of oil meter, power output comprises size, speed and the peak value of power output, step 1) described in to measure oil meter can be more than two or two.
Description of drawings
Fig. 1 is oil pump in the tensioning equipment system, standard oil meter and the connection block diagram of being connected oil meter and lifting jack;
Fig. 2 is oil pump in the tensioning equipment system, the connection block diagram of measuring oil meter, lifting jack;
Fig. 3 is the connection block diagram of oil pump in the tensioning equipment system, standard oil meter, lifting jack;
Fig. 4 is oil pump in the tensioning equipment system, standard oil meter and the connection block diagram of being connected oil meter.
In the drawings:
The 1-oil pump, 2-standard oil meter,
3-measures oil meter, 4-lifting jack.
Embodiment
Embodiment one:
1). disposable obtaining " oil pressure---power output ", " oil pressure---the oil meter indicating value " two item number certificates:
As shown in Figure 1, to the tensioning equipment system: lifting jack, oil pump, standard oil meter, measure that oil meter, oil pipe carry out " oil pressure---power output ", " oil pressure---oil meter indicating value " demarcated, and " oil pressure---power output " of storage tensioning equipment system, " oil pressure---oil meter indicating value " two nominal datas; Staking-out work is to carry out at pressing machine, is as the criterion with the active duty of lifting jack, and the pointwise record is storage oil pressure, oil meter indicating value and power output also, gets the mean value of measuring for three times, automatically makes the chart that can store, read or runs a curve.
2). arrange and store minimum value and the maximal value of a power output of jack tension, the permission stretch-draw maximum times that can arrange and store cumulative stretch-draw number of times and the lifting jack of the actual stretch-draw of lifting jack.
3). as shown in Figure 2, read step 1) " oil pressure---power output " described in, " oil pressure---oil meter indicating value " and step 2) described in minimum value, the maximal value of a power output of jack tension also have the actual stretch-draw accumulative frequency of lifting jack, stretch-draw is carried out in power output realization pointwise control to the lifting jack in the tensioning equipment system, oil pump, measurement oil meter, oil pipe, adopt differential technique calculating to replenish to the power output value between 2 o'clock, demonstration, record also can be stored size, speed and the peak value of power output; When the actual power output of lifting jack satisfied simultaneously less than step 2 within one period continuous time) described in jack tension power output minimum value, greater than step 2) described in jack tension power output maximal value, then this section period is called a stretch-draw cycle of lifting jack, be stretch-draw once, the actual stretch-draw number of times of lifting jack is cumulative 1 time and storage automatically, also can manually add and store the actual stretch-draw accumulative frequency of lifting jack;
4). read step 2) described in permission stretch-draw maximum times and the step 3 of jack tension) described in the actual stretch-draw accumulative frequency of jack tension, when step 3) described in the actual stretch-draw accumulative frequency of jack tension be equal to or greater than step 2) described in the maximum stretch-draw number of times of jack tension the time, the jack tension system can point out and should in time demarcate this lifting jack.
Embodiment two:
1). successively obtain at twice " oil pressure---power output ", " oil pressure---the oil meter indicating value " two item number certificates; Also can lack an item number according to just mending an item number certificate:
As shown in Figure 3, to the tensioning equipment system: lifting jack, oil pump, standard oil meter, oil pipe carry out " oil pressure---power output " to be demarcated, and " oil pressure---power output " nominal data of storage tensioning equipment system; As shown in Figure 4, to the tensioning equipment system: oil pump, standard oil meter, measurement oil meter, oil pipe carry out " oil pressure---oil meter indicating value " to be demarcated, and stores " oil pressure---oil meter indicating value " nominal data of oil pump, standard oil meter, measurement oil meter, oil pipe; The staking-out work of lifting jack is to carry out at pressing machine, is as the criterion with the active duty of lifting jack, and the pointwise record is storage oil pressure, power output also, gets the mean value of measuring for three times, automatically makes the chart that can store, read or runs a curve; The staking-out work of measuring oil meter can be at oil pump, standard oil meter, measure in oil meter, the tubing system and carry out, and the pointwise record is storage oil pressure, oil meter indicating value also, gets the mean value of measuring for three times, automatically makes the chart that can store, read or runs a curve.。
2). arrange and store minimum value and the maximal value of a power output of jack tension, can arrange and store the accumulative frequency of the actual stretch-draw of lifting jack, can arrange and store the permission stretch-draw maximum times of lifting jack.
3). as shown in Figure 2, read step 1) " oil pressure---power output " described in, " oil pressure---oil meter indicating value " and step 2) described in jack tension power output minimum value, a maximal value also have the actual stretch-draw accumulative frequency of lifting jack, stretch-draw is carried out in power output realization pointwise control to the lifting jack in the tensioning equipment system, oil pump, measurement oil meter, oil pipe, adopt differential technique calculating to replenish to the power output value between 2 o'clock, demonstration, record also can be stored size, speed and the peak value of power output; When the actual power output of lifting jack satisfied simultaneously less than step 2 within one period continuous time) described in jack tension power output minimum value, greater than step 2) described in jack tension power output maximal value, then this section period is called a stretch-draw cycle of lifting jack, be stretch-draw once, the jack tension number of times is cumulative 1 time and storage automatically, also can manually add and store the accumulative frequency of the actual stretch-draw of lifting jack;
4). read step 2) described in maximum stretch-draw number of times and the step 3 of jack tension) described in the actual stretch-draw accumulative frequency of jack tension, when step 3) described in the actual stretch-draw accumulative frequency of jack tension equal step 2) described in the maximum stretch-draw number of times of jack tension the time, the jack tension system can point out and should in time demarcate this lifting jack.
Oil pressure of the present invention is to be higher than the tensioning equipment system: the indicating value of the standard oil meter that the accuracy of measurement oil meter also can be traced to the source in lifting jack, oil pump, measurement oil meter, the oil pipe, and the oil meter indicating value is to measure the indicating value of oil meter; Power output comprises size, speed and the peak value of power output, when the tensioning equipment system: lifting jack, oil pump, measurement oil meter, when oil pipe sets the sectional area of primary structure member, power output also can represent stress intensity, speed and the peak value of primary structure member; Step 1) measuring oil meter described in can be more than two or two, and the described oil pressure of prior art is the indicating value of measuring oil meter, and power output only has the size of power output.
The control method of tensioning force of hydraulic jack of the present invention can provide a kind of pointwise record of tensioning force of hydraulic jack, the control method of storing and reading, hydraulic jack, to measure oil meter interchangeable, show, record also and can store size, speed and peak value and the jack tension number of times of power output, also can show stress intensity, speed and the peak value of primary structure member; Improve accuracy and the reliability of control tensioning force of hydraulic jack, thereby improve accuracy and the efficient of whole system, can also the Substitute For Partial drawing instrument.

Claims (1)

1. the control method of a tensioning force of hydraulic jack is characterized in that, may further comprise the steps at least:
1). to by lifting jack, oil pump, standard oil meter, measure the tensioning equipment system that oil meter and oil pipe form and carry out " oil pressure---power output " and " oil pressure---oil meter indicating value " demarcation, store " oil pressure---power output " and " oil pressure---oil meter indicating value " two nominal datas of tensioning equipment system;
2). arrange and store minimum value and the maximal value of a power output of jack tension; Arrange and the accumulative frequency of the actual stretch-draw of storage lifting jack and the permission stretch-draw maximum times of lifting jack;
3). read step 1) described in " oil pressure---power output ", " oil pressure---oil meter indicating value " and the step 2 of tensioning equipment system) described in power output minimum value of jack tension, maximal value, the actual stretch-draw accumulative frequency of lifting jack, stretch-draw is carried out in power output realization pointwise control to the lifting jack in the tensioning equipment system, oil pump, measurement oil meter, oil pipe, adopt differential technique calculating to replenish to the power output value between 2 o'clock, size, speed and the peak value of demonstration, record and storage power output; When the actual power output of lifting jack satisfied simultaneously less than step 2 within one period continuous time) described in jack tension power output minimum value, greater than step 2) described in jack tension power output maximal value, then this section period is called a stretch-draw cycle of lifting jack, be stretch-draw once, the jack tension number of times adds up 1 time and storage automatically, perhaps manually adds and store the stretch-draw number of times of jack tension;
4). read step 2) described in the maximum stretch-draw number of times of jack tension and the actual stretch-draw accumulative frequency of the jack tension described in the step 3), when the actual stretch-draw accumulative frequency of the jack tension described in the step 3) equals step 2) described in the maximum stretch-draw number of times of jack tension the time, the jack tension system prompt should in time be demarcated this lifting jack;
Described oil pressure is to be higher than the measurement oil meter accuracy of lifting jack in the tensioning equipment system, oil pump, measurement oil meter, oil pipe and the standard oil that can trace to the source represents value, the oil meter indicating value is to measure the indicating value of oil meter, power output comprises size, speed and the peak value of power output, and measuring oil meter described in the step 1) is more than two or two.
CN 201110173711 2011-06-24 2011-06-24 Control method for tensioning force of hydraulic jack Expired - Fee Related CN102323102B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103234682B (en) * 2013-05-13 2015-06-17 蔡青林 Anchor rod tensometer
CN104949849A (en) * 2015-04-27 2015-09-30 同济大学 Jack demarcating and calibrating methods

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101988865A (en) * 2009-07-31 2011-03-23 中国建筑第八工程局有限公司 Hydraulic jack self-calibrating system and self-calibrating method
CN101989091A (en) * 2009-07-31 2011-03-23 中国建筑第八工程局有限公司 Prestress automatic tensioning control system and method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101988865A (en) * 2009-07-31 2011-03-23 中国建筑第八工程局有限公司 Hydraulic jack self-calibrating system and self-calibrating method
CN101989091A (en) * 2009-07-31 2011-03-23 中国建筑第八工程局有限公司 Prestress automatic tensioning control system and method

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